ABB Unitrol 1000-PM40 User Manual
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ABB Unitrol 1000-PM40 User Manual

ABB Unitrol 1000-PM40 User Manual

Power module 40 a
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We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
Peter Moor
Prep.
Sami Karttunen
Appr.
Resp.
ATPE
dept.
ABB Switzerland Ltd
© Copyright 2002 ABB. All rights reserved.
UNITROL
Power Module 40 A
User's Manual
04-12-13 User's Manual
04-12-13 Power Module 40 A
®
1000-PM40
Power Module
Compact power module for the regulation of
synchronous machines up to 40 A exciter current.
Document number
3BHS200200 E80
No. of p.
19
Lang.
Rev. ind.
Page
en
A
1
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Summary of Contents for ABB Unitrol 1000-PM40

  • Page 1 We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. © Copyright 2002 ABB. All rights reserved. ® UNITROL 1000-PM40 Power Module 40 A User’s Manual...
  • Page 2 All rights with respect to this document, including applications for patent and registration of other industrial property rights, are reserved. Unauthorized use, in particular reproduction or making available to third parties, is prohibited. Manufacturer’s address ABB Switzerland Ltd Excitation Systems, Voltage Regulators and Synchronizing Equipment CH-5300 Turgi / Switzerland...

  • Page 3: Table Of Contents

    Safety regulations..........................16 Setting Aids, Set in Operation with the Machine ................16 MAINTENANCE AND FAULTS ..................17 Safety regulations..........................17 Maintenance ............................17 Trouble shooting..........................17 Repair ..............................17 APPENDIX........................18 General Data .............................18 Document number Lang. Rev. ind. Page 3BHS200200 E80 ABB Switzerland Ltd...
  • Page 4 This page is intentionally blank. Document number Lang. Rev. ind. Page 3BHS200200 E80 ABB Switzerland Ltd...

  • Page 5: Safety Instructions

    It is the owner’s responsibility to ensure that each person involved in the installation and commissioning of the UNITROL 1000-15 and the UNITROL 1000-PM40 has received the appropriate training or instructions and has thoroughly read and clearly understood the safety instructions in this chapter.

  • Page 6: Safety Instructions

    This symbol emphasizes important information. A non-observance may cause damage to the converter or to objects close to it. IMPORTANT! This symbol indicates useful information. Not to be used to indicate dangerous situations. Document number Lang. Rev. ind. Page 3BHS200200 E80 ABB Switzerland Ltd...

  • Page 7: Device Description

    2 DEVICE DESCRIPTION 2.1 Introduction UNITROL 1000-PM40 is a power module of the latest design for the regulation of synchronous generators and synchronous motors. The unit contains the most advanced microprocessor technology together with IGBT semiconductor technology (Insulated Gate Bipolar Transistor).

  • Page 8: Hardware

    Printed circuit board mounted on the heat sink (CAN, ALARM) - Screw connections M5 on printed circuit board (Ie, Upwr) - Screw connection M5 on front of ALARM heat sink (Earth) X102 X103 Document number Lang. Rev. ind. Page 3BHS200200 E80 ABB Switzerland Ltd...

  • Page 9: Interface To The Power Module

    L1 L2 L3 for control electronics Auxiliary supply U Analog in- and outputs UN1000-15 ~ / = RS-232 RS-485 Power Module 40 A CAN Bus ALARM Supply power electronics Document number Lang. Rev. ind. Page 3BHS200200 E80 ABB Switzerland Ltd...

  • Page 10: Functional Description

    X102:2 CAN_L Alarm X102:3 CAN_SHIELD X103:1 X102:4 CAN_H X102:5 CAN_POWER X103:2 X103:3 Temperature measurement Voltage measurement Current measurement > IGBT Overcurrent lim Driver Aux. Power Soft start intermediate circuit Document number Lang. Rev. ind. Page 3BHS200200 E80 ABB Switzerland Ltd...

  • Page 11: Device Connections

    2x 2x 0,34 mm X102 CAN_H = X102:4 Impedance 120 CAN_GND ¥ CAN_POWER = X102:5 CAN_L Length of cable < 30 m 120R CAN_SHIELD CAN_H CAN_POWER Earth Earth connection Document number Lang. Rev. ind. Page 3BHS200200 E80 ABB Switzerland Ltd...

  • Page 12: Protective Functions, Alarms

    LED lights up, when the heat sink temperature reaches 80 ° C. LED keeps blinking for 15 minutes before it turns off, when the temperature has dropped below 75 ° C. Alarm, See Protective Functions, Alarm, section 2.3.4 Document number Lang. Rev. ind. Page 3BHS200200 E80 ABB Switzerland Ltd...

  • Page 13: Potential Free Output Alarm

    -> LED Excitation ON and LED Overtemperature lights up LED Power ON lights up only All LED’s except the LED alarm light up Normal operation (No alarm signal possible) Normal operation: see display LED’s, section 2.3.5 Document number Lang. Rev. ind. Page 3BHS200200 E80 ABB Switzerland Ltd...

  • Page 14: Installation And Disposal

    The screw terminals and the cable tie grounding connection are to be X102 X103 tightened with a torque of 3 to 5 Nm after assembly of the cover Document number Lang. Rev. ind. Page 3BHS200200 E80 ABB Switzerland Ltd...

  • Page 15: Disposal

    The printed circuit boards are simple to remove. The boards must be removed and should be disposed by a licensed disposal company. Environmentally hazardous elements such as capacitors must be separated from the boards. Document number Lang. Rev. ind. Page 3BHS200200 E80 ABB Switzerland Ltd...

  • Page 16: Commissioning

    The settings of the parameters and the procedure of start-up is to be studied from the user’s manual UNITROL 1000-15. On the power module no settings can be made. Document number Lang. Rev. ind. Page 3BHS200200 E80 ABB Switzerland Ltd...

  • Page 17: Maintenance And Faults

    In order to locate the disturbance, the displays of the LED' s are to be controlled. See section 2.3.5, Display LED’s. 5.4 Repair A defective unit should be sent in for repair. See manufacturer’s details on page 2. Document number Lang. Rev. ind. Page 3BHS200200 E80 ABB Switzerland Ltd...

  • Page 18: Appendix

    *) The emission limit values are kept only if the supply circuits Upwr is fed through a filter and the power circuits are fitted with shielded cables. User’ Manual Automatic voltage regulator UNITROL 1000-15 3BHS201795 E80 Document number Lang. Rev. ind. Page 3BHS200200 E80 ABB Switzerland Ltd...
  • Page 19 REVISION Rev. Page (P) Description Date ind. Chapt. (C) (or number of revision) Dept./Init. 2.3.4 and ICL recovery fault 13.12.2004 / Mo 2.3.7 Document number Lang. Rev. ind. Page 3BHS200200 E80 ABB Switzerland Ltd...

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