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- Page 1 Operating Instructions GEA Index Cleaner Fury 602 Edition 01/08/2016 English...
- Page 2 All rights reserved. The document may not, in whole or in part, be copied, reproduced, translated or reduced to an electronic medium of machine-readable form without the express permission of GEA Tuchenhagen GmbH. Operating Instructions · GEA Index Cleaner Fury 602 Edition 01/08/2016...
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Page 3: Table Of Contents
Table of Contents Notes for the Reader ............................5 Binding Character of These Operating Instructions ..................5 Notes on the Illustrations ..........................5 Symbols and Highlighting ..........................6 Abbreviations and Terms ..........................7 Safety ................................9 Safety Note ............................... 9 Operator's Duties .............................. - Page 4 Maintenance ..............................32 Maintenance Intervals ............................. 32 Disposal ................................32 Installation ..............................33 Setting Dimensions ............................33 Assembling the Cleaner ..........................34 Technical Data ............................... 37 Spare Parts Lists ............................38 Operating Instructions · GEA Index Cleaner Fury 602 Edition 01/08/2016...
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Page 5: Notes For The Reader
Notes for the Reader Notes on the Illustrations Notes for the Reader The present Operating Instructions are part of the user information for the cleaner. The Operating Instructions contain all the information you need to transport, install, commis- sion, operate and carry out maintenance for the cleaner. Binding Character of These Operating Instructions These Operating Instructions contain the manufacturer's instructions to the operator of the cleaner and to all persons who work on or use the cleaner regarding the procedures... -
Page 6: Symbols And Highlighting
Non-observance of the warning note can cause serious damage to the cleaner or in the vicinity of the cleaner. The arrow identifies a precautionary measure you have to take to avoid the hazard. Operating Instructions · GEA Index Cleaner Fury 602 Edition 01/08/2016... -
Page 7: Abbreviations And Terms
Notes for the Reader Abbreviations and Terms Carry out the following steps: = Start of a set of instructions. First step in a sequence of operations. Second step in a sequence of operations. Result of the previous operation. The operation is complete, the goal has been achieved. - Page 8 Inch Unit of measurement of length In the Anglo-American language area Inch OD Pipe dimension acc. to British standard (BS), Outside Diameter Inch IPS US pipe dimension Iron Pipe Size Operating Instructions · GEA Index Cleaner Fury 602 Edition 01/08/2016...
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Page 9: Safety
Safety Operator's Duties Safety Safety Note The cleaner is operationally reliable. It was built according to state-of-the-art standards. Nevertheless, the cleaner can pose dangers, especially if • the cleaner is not used in accordance with its intended use, • the cleaner is not used correctly, •... -
Page 10: Qualification Of Staff
Vocational training as a skilled worker who can work on the cleaner independently. • Sufficient instruction to work on the cleaner under the supervision and direction of a qualified specialist. Operating Instructions · GEA Index Cleaner Fury 602 Edition 01/08/2016... -
Page 11: Supplementary Regulations
Safety Supplementary Regulations Each member of staff must meet the following requirements to be allowed to work on the cleaner: • Personal qualification for the relevant task. • Sufficient professional qualification for the relevant task. • Instructed with regard to the function of the cleaner. •... -
Page 12: Instructions For The Safe Operation
• Reliably secure machine parts which have already been connected against inadvert- ently being switched on. • After conversion of the cleaner, residual risks must be reassessed. Operating Instructions · GEA Index Cleaner Fury 602 Edition 01/08/2016... -
Page 13: Setting Into Operation
Safety Instructions for the Safe Operation Setting into Operation For setting into operation, the following principles apply: • Only allow properly qualified staff to set the cleaner into operation. • Establish all connections correctly. • When the cleaner is switched on, the danger zones must be free. •... -
Page 14: Maintenance And Repair
Mark the lines (if unmarked) prior to disassembly to ensure they are not confused when re-assembling. • Protect open line ends with blind plugs against ingress of dirt. • Pack sensitive parts separately. Operating Instructions · GEA Index Cleaner Fury 602 Edition 01/08/2016... -
Page 15: Environmental Protection
Safety Residual Risk Environmental Protection Harm to the environment can be avoided by safety-conscious and proactive behaviour of the staff. For environmental protection the following principles apply: • Substances harmful to the environment must not be discharged into the ground or the sewage system. - Page 16 Never set the cleaner down on the lower body. • Do not attempt to turn the nozzles by hand. • Do not use the lower body as a tool contact point for installation or removal. Operating Instructions · GEA Index Cleaner Fury 602 Edition 01/08/2016...
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Page 17: Residual Dangers
Safety Residual Risk Residual Dangers Dangerous situations can be avoided by safety-conscious and proactive behaviour of the staff and by wearing personal protective equipment. Residual dangers on the cleaner and measures Danger Cause Measure Danger to life Inadvertent switch-on of Effectively disconnect all components, effectively the cleaner prevent switch-on. -
Page 18: Declaration Of Incorporation
Machine type: GEA Index Cleaner Relevant EC directives: 2006/42/EC Applicable harmonized standards: DIN EN ISO 12100 Büchen, 18/04/2016 Franz Bürmann Matthias Südel Managing Director Senior Director Product Development Flow Components Operating Instructions · GEA Index Cleaner Fury 602 Edition 01/08/2016... -
Page 19: Transport And Storage
Transport and Storage Storage Transport and Storage Scope of Supply On receipt of the cleaner check whether • the details on the type plate correspond to the data in the order and delivery docu- ments, • the equipment is complete and all components are in good order. Transport For transport, the following principles apply: •... -
Page 20: Intended Purpose
Safety devices are not working or were removed. • Malfunctions have been detected on the cleaner. • Damage has been detected on the cleaner. • Maintenance intervals have been exceeded, see “Maintenance Intervals“ (page 32). Operating Instructions · GEA Index Cleaner Fury 602 Edition 01/08/2016... -
Page 21: Conversion Work
EC Machinery Direc- tive on your own. In general, only original GEA Tuchenhagen GmbH spare parts should be fitted. This ensures the reliable and economical operation of the cleaner. Using spare parts from... -
Page 22: Installation And Commissioning
The specified pressure is the pressure required at the cleaning head and not at the pump. Operating flow rate and pressure requirements for cleaner Fury 602 – 8 mm nozzles Required flow rate [l/min] Required flow rate [IMPgpm]... -
Page 23: Notes On Installation
Installation and Commissioning Installation Dimensions Notes on Installation Observe the following points before installing the cleaner: • Switch off the power circuit and protect it from unauthorized switch-on. • Protect the supply pump for CIP medium against unauthorized switch-on. • Shut off the cleaning medium supply line and secure the line against being opened. -
Page 24: Installation
Use a strap wrench/adjustable spanner on the cylindrical upper body (2) or a suit- ably sized spanner on the spanner flats (2) provided to screw the cleaner to the pipe (1). Done Operating Instructions · GEA Index Cleaner Fury 602 Edition 01/08/2016... -
Page 25: Removing
Installation and Commissioning Removing Removing Remove in reverse sequence of installation. CAUTION Hot surface of the cleaner Danger of burns. Allow the cleaner to cool before removing it. CAUTION Hot and aggressive liquids can be discharged from the cleaner. Danger of injury. -
Page 26: Setting Into Operation
Connect the cleaner and set it into operation. Done NOTE Noise generated when the cleaning jets hit the tank wall can cause discomfort and stress in the immediate vicinity. Operating Instructions · GEA Index Cleaner Fury 602 Edition 01/08/2016... -
Page 27: Disassembly
Disassembly Disassembly Left: Fury 602 unit Right: Cylinder, flyover and water tube assembly... - Page 28 Remove filter (56) and filter ring (57) and check for obstructions; clear if necessary. Remove two control screws (67) using a hex key (a/f 3/16") and check for blockage. Slide off two O-rings (12), use pliers to remove the split pins (43). Operating Instructions · GEA Index Cleaner Fury 602 Edition 01/08/2016...
- Page 29 Disassembly Dismantle the following parts: straight pin (18), sleeve (19), spring end (20), washer (42), flyover spring (21), bearing bush (66) and roller (17). Unless damaged, do not attempt to separate the spring end (20) from the straight pin (18). Remove two set screws (41) using a hex key (a/f 3/16").
- Page 30 Disassembly Repeat this for the short water tube (7). The cleaner is now dismantled. Operating Instructions · GEA Index Cleaner Fury 602 Edition 01/08/2016...
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Page 31: Malfunctions
Malfunctions Malfunctions In the event of malfunctions immediately deactivate the cleaner and secure it against inadvertent reactivation. Malfunctions may only be remedied by qualified staff, who must observe the safety instructions. Go through the check list below in numerical order. No Remedying Faults Check the cleaning liquid pressure and flow rate. -
Page 32: Maintenance
Separate the different materials and dispose of them correctly sorted. Also observe the instructions regarding disposal in the operating instructions for the individual compo- nents. Operating Instructions · GEA Index Cleaner Fury 602 Edition 01/08/2016... -
Page 33: Installation
Installation Setting Dimensions Installation Setting Dimensions Setting dimensions - stop spindle assembly 46 mm Setting dimensions - rod end and conrod, spring section... -
Page 34: Assembling The Cleaner
Clear all drill swarf from the hole by blowing through with compressed air. Insert the pin (63) and press it into place. Apply Loctite to the thread of the pillar (4) and screw it into the main block (31). Operating Instructions · GEA Index Cleaner Fury 602 Edition 01/08/2016... - Page 35 Installation Assembling the Cleaner Check whether the assembly is square and adjust the pillar (4) in the screwed posi- tion to give a dimension of 152 mm (see illustration). Allow Loctite 30 minutes to dry. Fit valve stem (10) and valve slider (5). Bring block and cylinder assembly together and apply Loctite at (C) (see illustration).
- Page 36 (4) is square. If it is not, undo the screw (54) and turn the pillar (4) either way fractionally so that the ends of the bearing flange (38) sit evenly on the valve spindle (10) without sideways bias. Done Operating Instructions · GEA Index Cleaner Fury 602 Edition 01/08/2016...
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Page 37: Technical Data
Technical Data Technical Data Technical data – Fury 602 Designation Description Standard materials Stainless steel AISI 316/316L, C. PEEK, P.PTFE C.PTFE, Nitrile O-rings (Viton also available) Standard connection Female thread, 1.5" BSP/NPT Operating temperature max. 120 °C (248 °F) Ambient temperature max. -
Page 38: Spare Parts Lists
Page: 38 of 43 Ersatzteillisten.fm Index Cleaner Fury 602 Spare Parts Lists Index Cleaner Fury 602 Fury 602 unit Spare parts drawing - Fury 602 unit Fury 602 unit Item no. Designation / material Quantity Part no. 1/4"BSFx1/4" set screw... - Page 39 Spare Parts List Date: 01/08/2016 Page: 39 of 43 Ersatzteillisten.fm Index Cleaner Fury 602 Main block, nozzle, inlet and indexing unit Spare parts drawing - main block, nozzle, inlet and indexing unit Main block, nozzle, inlet and indexing unit Item no.
- Page 40 Spare Parts List Date: 18/10/2013 Page: 40 of 43 Ersatzteillisten.fm Index Cleaner Fury 602 Main block, nozzle, inlet and indexing unit (Cont.) Item no. Designation / material Quantity Part no. Inlet Fu6 1.5"BSP 4660-4230-110 Inlet Fu6 1.5"NPT 4660-4230-210 Inlet Fu6 1.5"NPS...
- Page 41 Spare Parts List Date: 01/08/2016 Page: 41 of 43 Ersatzteillisten.fm Index Cleaner Fury 602 Cylinder, flyover and water tube assembly Spare parts drawing - cylinder, flyover and water tube assembly GEA Mechanical Equipment GEA Tuchenhagen GmbH Am Industriepark 2-10, D-21514 Büchen, Germany Telephone +49 4155 49-0, Telefax +49 4155 49-2423 [email protected], http://www.gea.com...
- Page 42 Spare Parts List Date: 18/10/2013 Page: 42 of 43 Ersatzteillisten.fm Index Cleaner Fury 602 Cylinder, flyover and water tube assembly Item no. Designation / material Quantity Part no. Cylinder 4660-4377-610 End cap 4660-4386-010 Piston 4660-4425-010 Pillar 4660-4440-610 Slider C-PTFE 4660-4460-010...
- Page 43 Spare Parts List Date: 01/08/2016 Page: 43 of 43 Ersatzteillisten.fm Index Cleaner Fury 602 Cylinder, flyover and water tube assembly (Cont.) Item no. Designation / material Quantity Part no. 4660-4367-010 Disk C-PTFE 4660-4463-010 3/8" washer 4660-4431-010 Tools Table of required tools...
- Page 44 We live our values. Excellence Passion Integrity Responsibility GEA-versity GEA Group is a global engineering company with multi-billion euro sales and operations in more than 50 countries. Founded in 1881, the company is one of the largest providers of innovative equipment and ®...