GEA OTC 3-02-137 Instruction Manual And Parts List
  1. Manuals
  2. Brands
  3. GEA Manuals
  4. Water Filtration Systems
  5. OTC 3-02-137
  6. Instruction manual and parts list

GEA OTC 3-02-137 Instruction Manual And Parts List

Westfalia separator
Hide thumbs
Table of Contents

Quick Links

Mechanical Separation
Division
Instruction Manual and
Parts List
No.:
Edition:
Designation:
Model:
2051-9001-010
1205
Centrifuge
OTC 3-02-137
OTC 3-03-107
Westfalia Separator
Mineraloil Systems GmbH
Table of Contents
loading

Related Manuals for GEA OTC 3-02-137

Summary of Contents for GEA OTC 3-02-137

  • Page 1 Westfalia Separator Mineraloil Systems GmbH Mechanical Separation Division Instruction Manual and Parts List No.: 2051-9001-010 Edition: 1205 Designation: Centrifuge Model: OTC 3-02-137 OTC 3-03-107...
  • Page 2 Mineraloil Systems GmbH Subject to modification! The authors are always grateful for comments and suggestions for improving the documentation. They can be sent to GEA Westfalia Separator Mineraloil Systems GmbH Werner-Habig-Str. 1 D-59302 Oelde © GEA Westfalia Separator 2051-9001-010 / 1205...
  • Page 3 Westfalia Separator Mineraloil Systems GmbH OTC 3-03-107 OTC 3-02-137 Mineraloil Systems GmbH Westfalia Separator D-59302 Oelde (F. R. Germany) Model ø Built in in mm Max. admissible rated bowl speed in min Max. admissible density in kg/dm of product Heavy liquid...
  • Page 4 Westfalia Separator Mineraloil Systems GmbH For your safety • Strictly adhere to instructions marked with this symbol. This avoids damage to the separator and other equipment. • Take special care when carrying out operations marked with this symbol - otherwise danger to life. Note: •...

  • Page 5: Table Of Contents

    Monitoring of operation ................53 Shutting down the separator..............54 Trouble shooting ..................55 3.6.1 Trouble shooting ................. 55 Installation - Maintenance - Repair Installation of the separator OTC 3-02-137 ........... 58 Installation of the separator OTC 3-03-107 ........... 59 2051-9001-010 / 1205...
  • Page 6 Parts list Guide to ordering spare parts ..............149 Set of plates......................151 Separator complete (OTC 3-02-137)..............153 Conversion parts for clarifier operation (OTC …-02-…)........156 Separator complete (OTC 3-03-107)..............159 Set of drive parts – 50 Hz................163 Set of drive parts – 60 Hz................163 Corrugated hose, compl.
  • Page 7 Westfalia Separator Mineraloil Systems GmbH Set of spare parts "bowl/hood" - 60 Hz (Operation: 1 year or 8,000 hours)...171 Set of spare parts "drive" (operation: 2 years or 16,000 hours).......173 Starter box (motor) 220/230 V, 4 – 6 A, IP 55..........174 Starter box (motor) 380/400 V, 2,5 –...
  • Page 8 Westfalia Separator Mineraloil Systems GmbH 2051-9001-010 / 1205...

  • Page 9: Safety Precautions

    Westfalia Separator Mineraloil Systems GmbH Safety precautions Correct usage ..................10 Safety markings ..................10 1.2.1 Safety markings and their meaning ............11 Basic operating principles..............14 Bowl speed and product ................ 14 Demands relating to service personnel and spare parts ....... 15 Operations on the separator ..............

  • Page 10: Correct Usage

    Westfalia Separator Mineraloil Systems GmbH Correct usage The separator is designed • in accordance with the chemical and physical properties of the product speci- fied by the customer and • in accordance with the method of application of the separator agreed with Westfalia Separator.

  • Page 11: Safety Markings And Their Meaning

    Westfalia Separator Mineraloil Systems GmbH 1.2.1 Safety markings and their meaning The following safety markings must be attached to the separator as adhesive labels. Fig. 2 Refer to the machine documen- tation! • Every person who is assigned the task of installing, operating, main- taining and repairing the machine must have read and understood the documentation.
  • Page 12 Westfalia Separator Mineraloil Systems GmbH Before carrying out work, dis- connect power to the all compo- nents of the monitoring system! Risk of injury due to electrical voltage and unintended start-up of the separa- tor! Before carrying out work on the separator and electrical plant com- ponents: •...
  • Page 13 Westfalia Separator Mineraloil Systems GmbH Frequency converter operation! • When setting the frequency con- verter, do not exceed the admissible bowl speed (see nameplate) Note: This adhesive plate is only used for frequency converter operation. Fig. 7 Warning extreme surface temperatures! The surfaces of the separator and plant components can be hot!

  • Page 14: Basic Operating Principles

    Westfalia Separator Mineraloil Systems GmbH Basic operating principles Separators are used for the separation of liquid mixtures or for the separation of solids out of liquids or liquid mixtures. High centrifugal forces are produced in the rotating bowl. Fig. 9 Under the influence of the centrifugal forces, separation of the liquid mixture and/or ejection of the solids particles takes place most rapidly.

  • Page 15: Demands Relating To Service Personnel And Spare Parts

    Westfalia Separator Mineraloil Systems GmbH Demands relating to service personnel and spare parts • Use only genuine spare parts from Westfalia Separator. The use of non-genuine parts leads to: – Safety risks – Lower durability and availability – Increased maintenance requirement If a safety risk arises, this may have legal con- sequences for the responsible persons.

  • Page 16: Operations On The Separator

    Westfalia Separator Mineraloil Systems GmbH Operations on the separator The separator works reliably, provided that it is operated and maintained in accordance with our operating instruc- tions. Fig. 11 Special attention must be given to: • assembly • starting • shutting-down •...
  • Page 17 Westfalia Separator Mineraloil Systems GmbH • After installing certain critical spare bowl parts, the bowl must be re- balanced. Fig. 14 • Some bowl parts have to be ar- ranged in fixed positions relative to one another. • Locking devices alignment marks must be in perfect condition.
  • Page 18 Westfalia Separator Mineraloil Systems GmbH CAUTION: A loose lock ring can endanger life! • Securely tighten all other lock rings (left-hand thread). Fig. 18 • Pay attention to the position of the marks! • The "O" marks must be aligned. Fig.

  • Page 19: Electrical Appliances

    Westfalia Separator Mineraloil Systems GmbH • Check if the machine is completely assembled and properly installed. Fig. 21 1.6.2 Electrical appliances • The local regulations apply for the electrical appliances and installa- tions. • Especially the installation guidelines of Westfalia Separator have to be adhered to.

  • Page 20: Before Start-Up

    Westfalia Separator Mineraloil Systems GmbH 1.6.3 Before start-up • Check that the machine is correctly assembled. • The motor must run clockwise (pay attention to direction of rotation ar- row!). • See section 4.2.4. Fig. 23 • The separator may only be operated with protection devices conforming to EN 294.
  • Page 21 Westfalia Separator Mineraloil Systems GmbH • Check whether supervisory equipment is operational and the correct limit values are adjusted. Fig. 26 • Check that the product lines are set to operation. • Regularly check hoses for signs of ageing. • Check sight glasses for mechanical damage.

  • Page 22: Starting

    Westfalia Separator Mineraloil Systems GmbH 1.6.4 Starting • Refer to chapter “operation”. • Note nameplate. The values for – bowl speed, – density of the heavy liquid, – density of the solids (centrifugally dry) are maximum values and must not be exceeded.
  • Page 23 Westfalia Separator Mineraloil Systems GmbH • Do not feed product which is cate- gorised as explosive. • The separator must not be used in areas where explosion protection is required. Fig. 31 • When processing products harmful to persons, observe the pertinent safety regulations.

  • Page 24: Shut-Down And "Emergency-Off

    Westfalia Separator Mineraloil Systems GmbH • The bowl is not allowed to run with- out liquid supply for more than 15 minutes, as otherwise it would result in overheating of the bowl material. Fig. 35 1.6.5 Shut-down and »Emergency-Off« • For shut-down refer to the chapter "operation".

  • Page 25: Maintenance And Repair

    Westfalia Separator Mineraloil Systems GmbH 1.6.6 Maintenance and repair Unfavourable operating conditions may require shorter maintenance intervals. The factors listed below are unfavourable because they either attack the separator material directly or impair the lubrication/cooling system: • Aggressive product (chemical or physical) •...
  • Page 26 Westfalia Separator Mineraloil Systems GmbH • Do not loosen any part before the separator has come to a stand- still. • See section 3.5 for standstill check options. Fig. 39 • Do not climb onto or stand on the machine or parts of the machine. •...
  • Page 27 Westfalia Separator Mineraloil Systems GmbH • Do not heat bowl parts with the naked flame. • Bowl parts must never be welded. This also applies for hood and solids catcher parts of steam- sterilizable separators. • Even during cleaning the bowl parts the temperature must not exceed 100 °C (212 °F).

  • Page 28: Corrosion

    Westfalia Separator Mineraloil Systems GmbH Corrosion Corrosion can also affect bowl parts made of stainless steel. This corrosion can be flat-spread or pit- or crack-shaped and merits special attention. Corrosion on stainless steel bowl material should be examined thoroughly and documented.

  • Page 29: Erosion

    Westfalia Separator Mineraloil Systems GmbH Erosion Erosion is caused by solid particles in the process liquid. These solid particles grind marks into the surfaces with which they come into contact. The following factors favour the occurrence of erosion: • hard solids particles •...
  • Page 30 Westfalia Separator Mineraloil Systems GmbH Signs of erosion which you should immediately report to your nearest Westfalia Separator representative: • The bottom of the erosion mark has a radius smaller than 1 mm (large notch effect). • The depth of erosion mark exceeds 1 mm (0.04 inch) at the deepest point.

  • Page 31: Machine Description

    Westfalia Separator Mineraloil Systems GmbH Machine description Dimensioned drawing of the separator OTC 3-02-137 ....32 Section through separator OTC 3-02-137 ........33 Dimensioned drawing of the separator OTC 3-03-107 ....34 Section through separator OTC 3-03-107 ........35 General ....................36 OTC …-02-…..................

  • Page 32: Dimensioned Drawing Of The Separator Otc 3-02-137

    Westfalia Separator Mineraloil Systems GmbH Dimensioned drawing of the separator OTC 3-02-137 • See installation guidelines for further information. Flowmeter – OPTION Product feed Light liquid discharge Non-return valvel Corrugated hose Earthing connection Heavy liquid discharge immersed Float switch The separator foundation must not have contact with foundations of other units (e.g.

  • Page 33: Section Through Separator Otc 3-02-137

    Westfalia Separator Mineraloil Systems GmbH Section through separator OTC 3-02-137 Subject to modification! Fig. 50 2051-9001-010 / 1205...

  • Page 34: Dimensioned Drawing Of The Separator Otc 3-03-107

    Westfalia Separator Mineraloil Systems GmbH Dimensioned drawing of the separator OTC 3-03-107 • See installation guidelines for further information. Flowmeter – OPTION Product feed Heavy liquid discharge Non-return valve Corrugated hose Earthing connection Light liquid discharge not immersed The separator foundation must not have contact with foundations of other units (e.g.

  • Page 35: Section Through Separator Otc 3-03-107

    Westfalia Separator Mineraloil Systems GmbH Section through separator OTC 3-03-107 Subject to modification! Fig. 52 2051-9001-010 / 1205...

  • Page 36: General

    Westfalia Separator Mineraloil Systems GmbH General The machine described in this manual is a high-speed centrifugal separator with a solid-wall disk-type bowl. "Separation" means the separation of liquid mixtures which consist of two liq- uids, with simultaneous removal of the solids contained in the liquids. "Clarification"...

  • Page 37: Otc

    Westfalia Separator Mineraloil Systems GmbH Clarifier bowl OTC …-02-… Fig. 54 Conversion parts for clarifier operation Pos. Part Number Qty. Designation Gasket see section parts list Lock ring • Section 4.5.4 Refer to assembling the separator. Water seal (only for OTC ...-02-... – purifier operating mode) When the centrifuge is operated as a purifier, a water seal must be created and maintained during operation to prevent the light liquid from discharging at the water outlet.
  • Page 38 Westfalia Separator Mineraloil Systems GmbH 2051-9001-010 / 1205...

  • Page 39: Main Components Of The Separator

    Westfalia Separator Mineraloil Systems GmbH Main components of the separator Fig. 55 Pos. Designation Function • contains the drive parts. Frame • supports motor, bowl and hood. See section 2.8.1 Bowl Centripetal pump See section 2.8.2 Drive See section 2.8.3 •...

  • Page 40: Bowl

    Westfalia Separator Mineraloil Systems GmbH 2.8.1 Bowl Fig. 56 Pos. Designation Function • produces high centrifugal forces through rota- Bowl tion making possible separation and clarifica- tion. • consists of: 1.1 Lock ring 1.2 Regulating ring (see section 2.9). 1.3 Threaded ring 1.4 Separating disk 1.5 Disk stack 1.6 Bowl shell...
  • Page 41 Westfalia Separator Mineraloil Systems GmbH Pos. Designation Function Solids collect on the upper wall of each disk interspace and slide down into the solids holding space. Bowl shell • forms the solids holding space together with the bottom. Bottom • is the connecting part between bowl shell and spindle (see 2.8.3).

  • Page 42: Centripetal Pump

    Westfalia Separator Mineraloil Systems GmbH 2.8.2 Centripetal pump Fig. 57 Pos. Designation Function Centripetal pump • discharges the separated liquid under pres- sure. • is firmly connected to hood 2 of the separator. • The disk provided with channels dips into the liquid rotating with the bowl.

  • Page 43: Drive

    Westfalia Separator Mineraloil Systems GmbH 2.8.3 Drive Fig. 59 Pos. Designation Function drives the separator. Drive motor Power transmission to the bowl spindle is via the belt pulley and via the drive belt. ensures power transmission between motor, Flat belt pulley drive belt and spindle.

  • Page 44: The Regulating Ring

    Westfalia Separator Mineraloil Systems GmbH The regulating ring Function of the regulating ring Perfect separation of a liquid mixture is only possible when the bowl has been correctly adapted to the density difference between the light liquid (e.g. oil) and the heavy liquid (e.g.
  • Page 45 Westfalia Separator Mineraloil Systems GmbH OTC …-03-… Density of the light liquid, Inner diameter at 20 C (68 of the regulating ring kg/dm 0.84 to 0.88 0.88 to 0.95 Density difference of the liquids Min. density difference 0.07 kg/dm Max. density difference 0.20 kg/dm The max.

  • Page 46: Technical Data

    Westfalia Separator Mineraloil Systems GmbH 2.10 Technical data Subject to modification! The process data are in the sales documents. Bowl 1.2 l Solids holding space Total capacity 2.2 l –1 Speed 10 000 min – for densities of the product up to (see nameplate) 1.05 kg/dm (at 15...
  • Page 47 Westfalia Separator Mineraloil Systems GmbH Motor Power rating 50 Hz 1.1 kW 60 Hz 1.3 kW Speed 50 Hz 3 000 RPM 60 Hz 3 600 RPM Design IM V1 Enclosure IP 55 50/60 Hz Drive approx. 1.3 l Oil filling Oil quality, see section 4.3.3 100 °C / 212 °F Max.
  • Page 48 Westfalia Separator Mineraloil Systems GmbH 2051-9001-010 / 1205...

  • Page 49: Operation

    Westfalia Separator Mineraloil Systems GmbH Operation Technical information................50 3.1.1 Separation ..................... 50 3.1.2 General information on cleaning the bowl ..........50 3.1.3 Mathematical determination of the separating time....... 51 Before start-up ..................52 Starting the separator ................53 Monitoring of operation ................53 Shutting down the separator..............

  • Page 50: Technical Information

    Westfalia Separator Mineraloil Systems GmbH Technical information Take note of the following sections: 3.1.1 Separation The best separation efficiency is attained with a low viscosity of the product to be separated. In the case of deviating products – see sales documents or –...

  • Page 51: Mathematical Determination Of The Separating Time

    Westfalia Separator Mineraloil Systems GmbH 3.1.3 Mathematical determination of the separating time The determination of the separating time between the cleaning intervals is only possible when the solids content in the product fed to the separator remains constant. Example for mathematical calculation of the separating time: Given: Trial separating time 2 hrs.

  • Page 52: Before Start-Up

    Westfalia Separator Mineraloil Systems GmbH Before start-up Note: • Safety precautions in chapter 1. • Feed only product that conforms to the specifications on the nameplate. • Process-related deviations are possible (refer to project-specific data!). Water seal (only for OTC ...-02-... – purifier operating mode) The bowl must be filled with water (min.

  • Page 53: Starting The Separator

    Westfalia Separator Mineraloil Systems GmbH • the two hexagon nuts 4 and the hex head screw 5 of the hood are tight. • the handle connection piece 6 is tightly bolted to the centripetal pump. • the feed and discharge lines 7 are connected. •...

  • Page 54: Shutting Down The Separator

    Westfalia Separator Mineraloil Systems GmbH Shutting down the separator • Close feed and discharge lines. • Switch off the motor. Danger to life through high-speed rotating separator parts! • Do not loosen any part of the separator before the bowl has come to a stand- still.

  • Page 55: Trouble Shooting

    Westfalia Separator Mineraloil Systems GmbH Trouble shooting The following tables are an aid for locating and eliminating faults. If assembly operations have to be carried out refer to the section "Maintenance and Repair". 3.6.1 Trouble shooting Fault Possible causes Remedial action The bowl does not come up Product has dripped down the spindle Clean drive belts, belt contact sur-...
  • Page 56 Westfalia Separator Mineraloil Systems GmbH Fault Possible causes Remedial action OTC …-02-…: Water seal (only OTC …-02-… - purifier operation) The quality of the heavy liquid The water seal is inadequate. See section 3.2. has deteriorated. IMPORTANT: Regulating ring Light liquid flows through the The regulating ring was not correctly See section 2.9.

  • Page 57: Installation - Maintenance - Repair

    Westfalia Separator Mineraloil Systems GmbH Installation - Maintenance - Repair Installation of the separator OTC 3-02-137 ........... 58 Installation of the separator OTC 3-03-107 ........... 59 4.2.1 Transporting the separator ..............60 4.2.2 Installing the separator ................64 4.2.3 Motor...................... 65 4.2.4...

  • Page 58: Installation Of The Separator Otc 3-02-137

    Westfalia Separator Mineraloil Systems GmbH Installation of the separator OTC 3-02-137 • See installation guidelines for further information. Flowmeter – OPTION Product feed Light liquid discharge Non-return valvel Corrugated hose Earthing connection Heavy liquid discharge immersed Float switch The separator foundation must not have contact with foundations of other units (e.g.

  • Page 59: Installation Of The Separator Otc 3-03-107

    Westfalia Separator Mineraloil Systems GmbH Installation of the separator OTC 3-03-107 • See installation guidelines for further information. Flowmeter – OPTION Product feed Heavy liquid discharge Non-return valve Corrugated hose Earthing connection Light liquid discharge not immersed The separator foundation must not have contact with foundations of other units (e.g.

  • Page 60: Transporting The Separator

    Westfalia Separator Mineraloil Systems GmbH 4.2.1 Transporting the separator • ATTENTION! Prevent accidents by using suitably rated hoists for transport and in- stallation. • For special tools, see section Parts list. • Unscrew screw plug 1 with fitted gasket (right-hand thread). Fig.
  • Page 61 Westfalia Separator Mineraloil Systems GmbH • Provide hook wrench 1 – as illus- trated – with eye bolt 2 and hexagon nut 3 and • bolt tight. Fig. 69 Fig. 70 • Place mounted hook wrench 1 – as shown – on the hood and •...
  • Page 62 Westfalia Separator Mineraloil Systems GmbH • Hang load hook 1 of the hoist in eye bolt 2. • Do not use the eye bolt of the mo- tor to suspend the separator. • Make sure the machine touches down gently. Fig.
  • Page 63 Westfalia Separator Mineraloil Systems GmbH • Fit handle connection piece 1 with fitted gaskets back into the hood. Fig. 76 • Tighten handle connection piece 1 – by turning hook wrench 2 coun- terclockwise and – holding T-hexagon wrench 3. Fig.

  • Page 64: Installing The Separator

    Westfalia Separator Mineraloil Systems GmbH 4.2.2 Installing the separator Before installing the separator make sure that • sufficient space is available for operating and dismantling the machine. • the foundation is not connected to foundations of other vibrating units to avoid the transfer of vibrations.

  • Page 65: Motor

    Westfalia Separator Mineraloil Systems GmbH 4.2.3 Motor The separator is driven by a three-phase AC motor. Standard motor Rating Voltage Frequency Motor connection 1.0 kW 220 V 60 Hz delta 220 - 240 V 50 Hz delta 1.1 kW 380 - 420 V 50 Hz star 440 - 480 V...

  • Page 66: Direction Of Rotation Of The Bowl And Motor

    Westfalia Separator Mineraloil Systems GmbH 4.2.4 Direction of rotation of the bowl and motor • Fill the drive chamber with oil as de- scribed in 4.3.3. • Switch on motor. Fig. 80 The bowl must rotate in clockwise direction when looked at from above. The direction of rotation of the bowl is correct when the motor rotates clock- wise (check through the motor hous-...

  • Page 67: Maintenance And Lubrication

    Westfalia Separator Mineraloil Systems GmbH Maintenance and lubrication • Special care must be taken when performing maintenance and lubrication operations. Conscientiously performed maintenance and lubrication operations improve the service life of the separator. • In the case of accessories (motor, product pump, preheater, solenoid valve block etc.) the manu- facturer’s maintenance and lubrication instructions must be observed.
  • Page 68 Westfalia Separator Mineraloil Systems GmbH (only on OTC …-03-…) Set of spare parts "bowl/hood“ (operation: 1 year or 8,000 hours) Fig. 82 Set of spare parts "drive" (operation: 2 years or 16,000 hours). Fig. 83 2051-9001-010 / 1205...
  • Page 69 Westfalia Separator Mineraloil Systems GmbH Maintenance after Operations Remark at the latest operating after hours • See section 4.5.1, 4.4, 4.4.2. Clean bowl parts. when required- • Check the bowl and centripetal pump parts product-dependent for corrosion and erosion. • Use set of spare parts "bowl/hood“ (opera- Replace gaskets.

  • Page 70: Hoses And Hose Pipes

    Westfalia Separator Mineraloil Systems GmbH 4.3.2 Hoses and hose pipes Replace hose pipes when an inspection reveals one or more of the following de- fects: • Damage of the outer layer down to the fabric (e. g. chafe marks, cuts or cracks).

  • Page 71: Lubrication

    Westfalia Separator Mineraloil Systems GmbH 4.3.3 Lubrication The spindle bearings are splash-lubricated from a central oil bath. MOTOR BEARINGS For re-greasing the motor bearings, refer to the instructions of the motor manu- facturer. OIL QUALITY (mineral oil) The mineral gear oil tested by Westfalia Separator with the designation "Separa- tor lube oil CLP 100"...
  • Page 72 Westfalia Separator Mineraloil Systems GmbH FILLING OIL, OIL LEVEL Before the first start-up of the separa- tor: • Fill the drive chamber with oil through the charge hole. Fig. 84 Filling capacity approx. 1.3 l Oil level - standstill Lower edge of charge hole Oil level - operation Visible oil movement in the sight glass of the charge hole...

  • Page 73: Lubrication Chart

    Westfalia Separator Mineraloil Systems GmbH 4.3.4 Lubrication Chart Fig. 85 Lubrication schedule Lubricat- Lubricant Amount of lu- Lubricating interval Lubrication point ing point bricant Designation Designation after 8 000 operating Lube oil hours 1 300 cm Drive chamber DIN 51502 (mineral) after 1 year at the latest CC 100...

  • Page 74: Table Of Lubricating Oils

    Westfalia Separator Mineraloil Systems GmbH 4.3.5 Table of lubricating oils Lubricating oil sorts suggested by some firms Westfalia Separator Viscosity Manufac- Designation at 40 °C (40.00 °C) turer /s (cSt) Lubricating oil table BLASIA 100 for separators in onshore and shipboard opera- tion RADULA 100 DIESEL GAMMA 30...

  • Page 75: Comments On Table Of Lubricating Oils For Separators From Westfalia Separator

    Westfalia Separator Mineraloil Systems GmbH 4.3.6 Comments on table of lubricating oils for separators from Westfalia Separator Faultless functioning of separators very much depends on the proper type of lubricating oil used, since a high grade oil, selected to meet all service requirements, will minimize the wear, thus extending the ser- vice life and increasing the operating safety.

  • Page 76: Cleaning The Solids Holding Space (Bowl Shell)

    Westfalia Separator Mineraloil Systems GmbH Cleaning the solids holding space (bowl shell) • The bowl must be cleaned: – after each standstill and – as soon as the solids holding space is filled with solids. • Switch off the main switch and lock Fig.
  • Page 77 Westfalia Separator Mineraloil Systems GmbH • Unscrew screw plug 1 with fitted gasket (right-hand thread). Fig. 87 • Undo handle connection piece 1 – by turning hook wrench 2 clock- wise and – holding with wrench 3. Fig. 88 • Remove handle connection piece 1. Fig.
  • Page 78 Westfalia Separator Mineraloil Systems GmbH • Fasten the bottom with hook wrench 1 and hexagon nut 2. To do this: – Slip hook wrench 1 over a stud of the lower section of frame and – let it register in a groove of the bottom.
  • Page 79 Westfalia Separator Mineraloil Systems GmbH • Lift off the bowl shell together with the bowl shell insert. Fig. 95 • Dismantle the bowl insert as de- scribed in section 4.6.1. Fig. 96 • Carefully clean the bowl shell using a wooden, plastic or copper scraper. Fig.

  • Page 80: Cleaning The Disk Stack

    Westfalia Separator Mineraloil Systems GmbH 4.4.1 Cleaning the disk stack • Pay special attention to section 4.4! In the case of sticking, heavy and glutinous soiling of the disk stack: • Carefully clean disk stack 1. Note: In the case of loose soiling, the self- cleaning effect of the disk stack is trig- gered by starting the separator.
  • Page 81 Westfalia Separator Mineraloil Systems GmbH • Do not use acid or chloric cleaning agents. Chlorine attacks stainless steel parts. • Dissolve dried scale with citric acid. • After cleaning, immediately remove gasket 1. 2051-9001-010 / 1205...

  • Page 82: Assembling The Bowl After Cleaning

    Westfalia Separator Mineraloil Systems GmbH 4.4.3 Assembling the bowl after cleaning • Pay special attention to section 4.5.3. After cleaning the spindle inlet holes: • Insert two gaskets in the grooves of the spindle. • Grease the gaskets and guide sur- faces in accordance with the lubrica- tion schedule.
  • Page 83 Westfalia Separator Mineraloil Systems GmbH • Place the disk stack on the spindle. • Pay attention to correct positioning! Fig. 104 OTC …-02… : • Place separating disk 1 on the disk stack. Fig. 105 OTC …-03-…: • Insert gasket 1 in the groove of the separating disk.
  • Page 84 Westfalia Separator Mineraloil Systems GmbH After cleaning the sludge space (bowl shell) • Fit the bowl insert as described in section 4.6.2. Fig. 108 • Fit the bowl shell together with the bowl shell insert. Fig. 109 • Fasten the bottom with hook wrench 1 and hexagon nut 2.
  • Page 85 Westfalia Separator Mineraloil Systems GmbH OTC ...-02-... as clarifier or OTC …-03-… If necessary: • Insert gaskets 1 in the grooves of the bowl shell. • Grease gaskets and guide surfaces as per lubrication schedule. Fig. 111 OTC ...-02-... as clarifier or OTC …-03-…...
  • Page 86 Westfalia Separator Mineraloil Systems GmbH • Bolt tight the centripetal pump chamber cover using the hook wrench (left-hand thread). CAUTION: A loose centripetal pump chamber cover can endanger life! Fig. 115 • Remove hexagon nut 1 and hook wrench 2. Fig.
  • Page 87 Westfalia Separator Mineraloil Systems GmbH • Fit two gaskets in the grooves of the handle connection piece. • Grease the gaskets, guide surfaces and threads as per lubrication schedule. Fig. 119 • Fit handle connection piece 1 with fitted gaskets into the hood. Fig.
  • Page 88 Westfalia Separator Mineraloil Systems GmbH • Screw screw plug 1 with fitted gas- into hood (right-hand thread). Fig. 123 2051-9001-010 / 1205...

  • Page 89: Dismantling The Separator

    Westfalia Separator Mineraloil Systems GmbH Dismantling the separator • Switch off the main switch and lock Fig. 124 Danger to life through high-speed rotating separator parts! • Do not loosen any part of the separator before the bowl has come to a stand- still.
  • Page 90 Westfalia Separator Mineraloil Systems GmbH • Avoid damage to separator parts when fitting and removing by – precise positioning, – no diagonal pull! • Do not use force when removing or fitting parts. • This applies to all separator parts: –...
  • Page 91 Westfalia Separator Mineraloil Systems GmbH If necessary: • Undo product feed line: – Unscrew coupling nut 1. Note: The connector 2 must be glued in with Loctite 245. Fig. 128 If necessary: OTC …-02-… • Undo discharge line for light liquid. –...
  • Page 92 Westfalia Separator Mineraloil Systems GmbH • Undo the handle connection piece with fitted gaskets. Fig. 131 • Unscrew two hexagon nuts 1 and the hex head screw 2. • Lift off the hood. Fig. 132 OTC …-03… – hood stainless steel If necessary: •...
  • Page 93 Westfalia Separator Mineraloil Systems GmbH • Fasten the bottom with hook wrench 1 and hexagon nut 2. To do this: – Slip hook wrench 1 over a stud of the lower section of frame and – let it register in a groove of the bottom.
  • Page 94 Westfalia Separator Mineraloil Systems GmbH • If necessary: Dismantle the following parts: – centripetal pump chamber cover 1, – centripetal pump 2 with inserted gasket, – regulating ring 3, – Gasket 4 – threaded ring 5 with fitted gaskets. Fig. 138 OTC ...-02-...
  • Page 95 Westfalia Separator Mineraloil Systems GmbH • Dismantle the bowl insert as de- scribed in section 4.6.1. Fig. 142 OTC …-02-…: • Remove separating disk. OTC …-03-…: • Remove separating disk with fitted gasket. Fig. 143 • Remove the disk stack. Fig.
  • Page 96 Westfalia Separator Mineraloil Systems GmbH • Force off and remove the bottom (with fitted gasket) with the aid of two hook wrenches 1. Apply the two hook wrenches 1 to the edge of the bottom! Fig. 146 • Remove spindle cap 1. Fig.
  • Page 97 Westfalia Separator Mineraloil Systems GmbH • Remove gasket 1 from the bore. Fig. 150 • loosen the sight glasses and • drain the oil into an oil pan (approx. 1.3 l). Note: Observe the local regulations on dis- posal of the lubricating oil. Fig.
  • Page 98 Westfalia Separator Mineraloil Systems GmbH • Lift the motor with flat belt pulley slightly – approx. 10 mm - out of the lower section of frame. (drive belt is slackened!) • Pull the drive belt off the flat belt pul- ley downwards.
  • Page 99 Westfalia Separator Mineraloil Systems GmbH If necessary (see section 4.3.1): • Unscrew hex head screw 1 from the motor shaft end and • take off washer 2. Fig. 158 If necessary (see section 4.3.1): For protecting the motor shaft end: •...
  • Page 100 Westfalia Separator Mineraloil Systems GmbH • Bolt tight using the hook wrench (left-hand thread). Fig. 162 • Force off the spindle assembly us- ing two hook wrenches 1. • and remove it from the lower section of the frame. Fig. 163 •...
  • Page 101 Westfalia Separator Mineraloil Systems GmbH • Pull off from the spindle: – grooved ball bearing 1, – ball bearing protection ring 2. Tools: commercially available pulling de- vice Vice Fig. 165 • Drive the dowel pin 1 out of the spindle by means of light hammer blows.
  • Page 102 Westfalia Separator Mineraloil Systems GmbH • Unscrew four hexagon nuts 1. • Remover lower section of frame 2 and guard plate 3. Fig. 169 • Turn lower section of frame through Fig. 170 • Unscrew the three hex head screws 1 with lock washers 2.
  • Page 103 Westfalia Separator Mineraloil Systems GmbH • Take out bottom bearing pressure piece 1 with fitted gasket 2. Fig. 173 If necessary: • Take retaining ring 1 out of the piv- oting bearing groove. Tool: commercially available inner snap pli- ers with offset jaws Fig.
  • Page 104 Westfalia Separator Mineraloil Systems GmbH • Drive rubber-metal cushion 1 out of the lower section of the frame by means of light hammer blows. Tools: Mallet Plastic mandrel (Ø 53 -55 mm, 300 mm long) Fig. 177 Note: The rubber-metal bush 1 can also be driven out of the lower section of the frame through the pivoting bearing.

  • Page 105: Cleaning The Separator

    Westfalia Separator Mineraloil Systems GmbH 4.5.1 Cleaning the separator • Use only a cleaning agent that is approved for the field of application! • Do not use acid or chloric cleaning agents. Chlorine attacks stainless steel parts. • Dissolve dried scale with citric acid. •...

  • Page 106: Cleaning The Frame

    Westfalia Separator Mineraloil Systems GmbH 4.5.2 Cleaning the frame Danger to life through electrical components! • Never rinse off the motor with a direct water jet. • Use only a cleaning agent that is approved for the field of application! •...

  • Page 107: Important Instructions

    Westfalia Separator Mineraloil Systems GmbH 4.5.3 Important instructions CAUTION: Danger of imbalance! When the bowl has not been correctly assembled or is inadequately cleaned, forces can be produced in the high-speed rotating bowl which endanger the op- erating safety of the separator! Therefore, the cleaning instructions (section 4.5.1) and assembling instructions (section 4.5.4) must be exactly followed.
  • Page 108 Westfalia Separator Mineraloil Systems GmbH • If the plant has several separators, be sure not to interchange parts of different separators (danger of im- balance). Some parts are marked – with the serial number or – the last three digits of the serial number.

  • Page 109: Assembling The Separator

    Westfalia Separator Mineraloil Systems GmbH 4.5.4 Assembling the separator • Pay special attention to sections 4.5.1 and 4.5.1 • Turn lower section of frame through Fig. 185 • Fit pivoting bearing 1 and retaining ring 2. Tools: Mallet commercially available inner snap pli- ers with offset jaws Fig.
  • Page 110 Westfalia Separator Mineraloil Systems GmbH • Insert gasket 1 in the groove. • Fit bottom bearing pressure piece 3 with fitted gasket in the pivoting bearing. The recess in the bottom bearing pressure piece 3 must point to bore 2. •...
  • Page 111 Westfalia Separator Mineraloil Systems GmbH • Carefully fit rubber-metal cushion 1. The inner, protruding pipe collar must point downwards! • Lightly hammer the rubber-metal cushion evenly into its seat with a mallet. Fig. 192 • Insert gasket 1 in the groove. •...
  • Page 112 Westfalia Separator Mineraloil Systems GmbH • Grease radial packing ring 1 as per lubrication schedule . • Fit radial packing ring 1 in bearing cover 2. The part-no. of the bearing cover must face upwards! • Drive radial packing ring 1 evenly into bearing cover 2 by lightly ham- mering with a mallet.
  • Page 113 Westfalia Separator Mineraloil Systems GmbH • Place bearing cover 1 with fitted ra- dial packing ring on spindle 2. • The protruding radial packing ring must point to the centre of the spin- dle (see detail). Fig. 199 • Grooved ball bearing 1 –...
  • Page 114 Westfalia Separator Mineraloil Systems GmbH • Fit retaining ring 1 and • secure grooved ball bearing 2 with retaining ring 1. Tool: Pliers with outer snap jaws Fig. 201 • Install dowel pin 1 dead centre. Fig. 202 2051-9001-010 / 1205...
  • Page 115 Westfalia Separator Mineraloil Systems GmbH • Fit ball bearing protection ring 1. Fig. 203 • Grooved ball bearing 1 – Heat in oil to 80 C (176 F) and – slide onto the spindle, – and carefully drive in up to the bearing cover with a suitable pipe Pipe 2 may only contact the inner ring of grooved ball bearing 1...
  • Page 116 Westfalia Separator Mineraloil Systems GmbH • Fit mounted spindle carefully into the pivoting bearing and fit in rub- ber-metal cushion. Fig. 205 If the flat belt pulley has been re- moved to keep to the service inter- vals: • Turn motor through 90 •...
  • Page 117 Westfalia Separator Mineraloil Systems GmbH • Remove the grease from the belt surfaces of the flat belt pulley. • Carefully place motor with fitted flat belt pulley on the lower section of the frame. • Do not yet let the motor flange lock into the opening in the lower section of the frame.
  • Page 118 Westfalia Separator Mineraloil Systems GmbH • Fasten the motor with four hex head screws 1 (M 10 x 20). • Unscrew hex head screw 2 with hexagon nut 3 from the flat belt pul- ley. Fig. 211 • Place the discharge channel 1 in the lower section of frame and Fig.
  • Page 119 Westfalia Separator Mineraloil Systems GmbH • Take out discharge channel 1. Fig. 215 • Fasten bearing cover with three hex head screws 1 (M 8 x 20). • Check that the spindle can be turned easily. Fig. 216 • Insert gasket 1 in the bore. •...
  • Page 120 Westfalia Separator Mineraloil Systems GmbH • Insert gasket 1 in the groove of the discharge channel. Fig. 219 • Fit the spindle cap 1. • Pay attention to correct positioning! Fig. 220 • Fit two gaskets 1 in the grooves of the spindle.
  • Page 121 Westfalia Separator Mineraloil Systems GmbH • Insert gasket 1 in the groove of the bottom. • Grease gasket as per lubrication schedule. Fig. 223 • Place the disk stack on the spindle. • Pay attention to correct positioning! Fig. 224 OTC …-02…...
  • Page 122 Westfalia Separator Mineraloil Systems GmbH OTC …-03-…: • Place the separating disk 1 with in- serted gasket on the disk stack. Fig. 227 • Fit the bowl insert as described in section 4.6.2. Fig. 228 • Fit the bowl shell with fitted bowl shell insert.
  • Page 123 Westfalia Separator Mineraloil Systems GmbH OTC ...-02-... as clarifier or OTC …-03-… If necessary: • Fit the lock ring 1. Fig. 231 • Insert gaskets 1 and 2 in the grooves of the threaded ring 3. • Grease the gaskets, guide surfaces and threads as per lubrication schedule.
  • Page 124 Westfalia Separator Mineraloil Systems GmbH • Insert gasket 1 in the groove of the threaded ring. • Grease gasket and threads as per lubrication schedule. • Mount the regulating ring 2 selected from the set of regulating rings (see section 2.9 ) Fig.
  • Page 125 Westfalia Separator Mineraloil Systems GmbH • Bolt tight the centripetal pump chamber cover using the hook wrench (left-hand thread). CAUTION: A loose centripetal pump chamber cover can endanger life! Fig. 238 • Remove hexagon nut 1 and hook wrench 2. Fig.
  • Page 126 Westfalia Separator Mineraloil Systems GmbH • Bolt tight the hood by means of two hexagon nuts 1 and hex head screw OTC ...-02-... – Silumin hood: Hex head screw 2 = M 10 x 30 OTC …-03… – hood of stainless steel: Hex head screw 2 = M 10 x 25 Fig.
  • Page 127 Westfalia Separator Mineraloil Systems GmbH • Tighten handle connection piece 1 – by turning hook wrench 2 coun- terclockwise and – holding T-hexagon wrench 3. Fig. 246 • Insert the gasket in the groove of the screw plug. • Grease gasket and threads as per lubrication schedule.
  • Page 128 Westfalia Separator Mineraloil Systems GmbH OTC ...-02-... • Assemble the discharge line: – Fit washer 6 on hose outlet 5 and screw into elbow 7. – Fit hose 3 on hose outlet 5 and tighten with hose clip 4. – Fit hose outlet 1 into hose 3 and tighten with hose clip 2.
  • Page 129 Westfalia Separator Mineraloil Systems GmbH • Screw in the sight glass 1. • Fill in oil as described in section 4.3.3 and • Screw in the sight glass 2. Fig. 254 Danger to life and limb through electric current! • Have the motor connected by an authorized electrician! 2051-9001-010 / 1205...

  • Page 130: Bowl Shell Insert

    Westfalia Separator Mineraloil Systems GmbH Bowl shell insert The plastic insert has been adapted to the bowl shell both in terms of function and shape. Note: Each insert is designed for only one separating space. Fig. 255 Part Number Qty. Designation see Parts List Set of inserts ( 5 x)
  • Page 131 Westfalia Separator Mineraloil Systems GmbH • Clamp pliers to the insert and • turn it in slightly. Fig. 258 • Pull out the insert. Fig. 259 • Dispose of the used insert and sol- ids in accordance with the local dis- posal regulations.

  • Page 132: Fitting The Insert

    Westfalia Separator Mineraloil Systems GmbH 4.6.2 Fitting the insert • Thoroughly clean the bowl shell (see (4.5.1). Fig. 261 • Roll around the insert and • fit it in the bowl shell. Fig. 262 • Make sure that – the insert is fitted evenly, –...

  • Page 133: Before A Long-Term Shut-Down Of The Separator

    Westfalia Separator Mineraloil Systems GmbH Before a long-term shut-down of the separator • Thoroughly clean the separator and store in a dry place until it is put into op- eration again. • Dry and grease the clean bowl parts and all unvarnished machine parts to avoid corrosion damage.

  • Page 134: Before Restarting

    Westfalia Separator Mineraloil Systems GmbH 4.7.1 Before restarting • Drain the slushing oil. Observe the local regulations on disposal of the slushing oil. • Check gaskets. Replace damaged, very swollen, hardened or brittle gaskets immediately. • Check spindle ball bearings. When damaged, replace the ball bearings immediately ! •...

  • Page 135: Standard Tools

    Westfalia Separator Mineraloil Systems GmbH Standard tools are commercially available tools to be supplied by the customer. Fig. 266 Pos. Designation Screwdriver Pin punch (Ø 5.5 mm) Calliper gauge Electric oil heater for ball bearings Standard hammer and mallet Pliers with inner, inclined snap jaws Pliers with outer snap jaws Vice Wrench, adjustable...
  • Page 136 Westfalia Separator Mineraloil Systems GmbH 2051-9001-010 / 1205...
  • Page 137 Westfalia Separator Mineraloil Systems GmbH Accessories Starter box ...................138 5.1.1 Electrical connection................139 Evaluating unit ..................141 Flow detector ..................142 5.3.1 Float switch..................142 Hood limit switch..................145 Flowmeter ....................146 2051-9001-010 / 1205...

  • Page 138: Starter Box

    Westfalia Separator Mineraloil Systems GmbH Starter box Fig. 267 Outer view of the starter box Button ON Button OFF The starter box • must be installed in the vicinity of the machine and • in accordance with the following instructions and switching proposals. Protection to be provided by the customer The motor must be protected by the customer by implementing the measures specified in the electrical documentation.

  • Page 139: Electrical Connection

    Westfalia Separator Mineraloil Systems GmbH 5.1.1 Electrical connection Open the starter box only when no voltage is carried. Fig. 268 Inner view of the starter box 4-lead feeder-in cable Power contactor KM1 ON-switch block Bimetal release F1 (set adjusting wheel to rated current) Pay special attention to the electrical documentation! Emergency-OFF device Preselection for manual or automatic reset (set to A)
  • Page 140 Westfalia Separator Mineraloil Systems GmbH • Lead the motor connecting cable with at least 4 x 1.5 mm Cu (for shipboard operation 3 x 1.5 mm ) through the cable gland into the starter box and • connect the corresponding leads as follows: to terminal 2 of the bimetal relay F1 to terminal 4 of the bimetal relay F1 to terminal 6 of the bimetal relay F1...

  • Page 141: Evaluating Unit

    Westfalia Separator Mineraloil Systems GmbH • Connect the motor cable as follows: to terminal U1 of the motor to terminal W1 of the motor to terminal V1 of the motor to the earthing terminal of the motor • Check the position of the studs in the terminal box (delta or star connection). •...

  • Page 142: Flow Detector

    Westfalia Separator Mineraloil Systems GmbH Flow detector The flow detector consists of the main components – float switch and – orifice plate (built into the heavy liquid discharge line (OTC …02-…). 5.3.1 Float switch Float switches with reed contact Fig. 272 Technical data Part-No.
  • Page 143 Westfalia Separator Mineraloil Systems GmbH Fitting instructions Fig. 273 Float switch Coupling nut Medium Rocker rod Orifice plate (8.5 x 20 x 2) • Fit float switch in accordance with Fig. 273. • Make sure that – the rocker rod 4 can move freely with the float. –...
  • Page 144 Westfalia Separator Mineraloil Systems GmbH Basic setting: Switching contact NC (blue arrow) Blue arrow Tip of arrow visible (max. 1 mm)! Fig. 274 • To adjust the switch unit, undo the arresting screw 1 (hexagon socket jaw span 1.5). • Displace the switch unit until the blue tip of the arrow is max. 1 mm visible at the inlet of the guide of the desired switching contact NC (see Fig.

  • Page 145: Hood Limit Switch

    Westfalia Separator Mineraloil Systems GmbH Hood limit switch The hood limit switch 1 • must be installed for safety rea- sons. • prevents the motor from being switched on when the hood is open. Fig. 275 Technical data Part-No. 0005-4416-280 Rated insulation voltage U i 500 V Conventional thermal current I th...

  • Page 146: Flowmeter

    Westfalia Separator Mineraloil Systems GmbH Flowmeter The flowmeter – is equipped with a display 1 at the side, – is fitted horizontally. IMPORTANT: The fitting position influences the adjusting range! – is maintenance-free! Fig. 276 In case of electrical faults •...
  • Page 147 Parts list Guide to ordering spare parts ..............149 Set of plates......................151 Separator complete (OTC 3-02-137)..............153 Conversion parts for clarifier operation (OTC …-02-…)........156 Separator complete (OTC 3-03-107)..............159 Set of drive parts – 50 Hz................163 Set of drive parts – 60 Hz................163 Corrugated hose, compl.
  • Page 148 Westfalia Separator Mineraloil Systems GmbH 2051-9001-010 / 1205...

  • Page 149: Guide To Ordering Spare Parts

    Guide to ordering spare parts A rapid and correct supply of spare parts can only be guaranteed if your order includes the following details: • Separator model see nameplate e.g. OTC 3-02-137 • Serial-No. see nameplate e.g. 9000-223 • Designation see parts list e.g.
  • Page 150 Westfalia Separator Mineraloil Systems GmbH Fig. 278 2051-9001-010 / 1205...

  • Page 151: Set Of Plates

    Westfalia Separator Mineraloil Systems GmbH Pos. Part Number Qty. Designation 0024-4290-010 Set of plates 0024-6327-000 Adhesive plate 0024-6426-000 Plate 0024-3413-010 Nameplate 0024-5380-000 Plate 0024-5220-000 Decal "arrow" 0024-5049-000 Adhesive plate 0026-1571-300 Grooved drive stud 2051-9001-010 / 1205...
  • Page 152 Westfalia Separator Mineraloil Systems GmbH Fig. 279 2051-9001-010 / 1205...

  • Page 153: Separator Complete (Otc 3-02-137)

    Westfalia Separator Mineraloil Systems GmbH Pos. Part Number Qty. Designation 2051-0001-000 Separator complete (OTC 3-02-137) 2050-1001-010 Lower section of frame 0011-8040-000 Pivoting bearing, complete 0026-5849-170 Retaining ring 0010-4001-010 Bottom bearing pressure piece 0007-2070-830 Gasket 0019-6841-400 Hex head screw 2050-3375-010 Bearing cover...
  • Page 154 Westfalia Separator Mineraloil Systems GmbH Fig. 280 2051-9001-010 / 1205...
  • Page 155 Westfalia Separator Mineraloil Systems GmbH Pos. Part Number Qty. Designation 0007-2387-750 Gasket 2050-1268-020 Discharge channel 2050-1467-010 0007-2706-750 Gasket 2051-6699-000 Bottom, compl. 0007-2581-750 Gasket 2051-6663-000 Disks, complete 2051-6652-000 Separating disk 2051-6696-000 Insert 2051-6489-000 Bowl shell 2051-6464-000 Threaded ring 0007-2983-750 Gasket 0007-2534-750 Gasket 0007-1735-750 Gasket...

  • Page 156: Conversion Parts For Clarifier Operation (Otc

    Westfalia Separator Mineraloil Systems GmbH Fig. 281 Pos. Part-No. Qty. Designation Conversion parts for clarifier operation (OTC …-02-…) 0007-2539-750 Gasket 2051-6631-000 Lock ring 2051-9001-010 / 1205...
  • Page 157 Westfalia Separator Mineraloil Systems GmbH 2051-9001-010 / 1205...
  • Page 158 Westfalia Separator Mineraloil Systems GmbH Fig. 282 2051-9001-010 / 1205...

  • Page 159: Separator Complete (Otc 3-03-107)

    Westfalia Separator Mineraloil Systems GmbH Pos. Part Number Qty. Designation 2051-0001-010 Separator complete (OTC 3-03-107) 2050-1001-010 Lower section of frame 0011-8040-000 Pivoting bearing, complete 0026-5849-170 Retaining ring 0010-4001-010 Bottom bearing pressure piece 0007-2070-830 Gasket 0019-6841-400 Hex head screw 2050-3375-010 Bearing cover 0007-2608-750 Gasket 0019-6933-400...
  • Page 160 Westfalia Separator Mineraloil Systems GmbH Fig. 283 2051-9001-010 / 1205...
  • Page 161 Westfalia Separator Mineraloil Systems GmbH Pos. Part Number Qty. Designation 0007-2387-750 Gasket 2050-1268-020 Discharge channel 2050-1467-010 0007-2706-750 Gasket 2051-6699-010 Bottom, compl. 0007-2581-750 Gasket 2051-6663-020 Disks, complete 2051-6652-010 Separating disk 0007-1943-750 Gasket 2051-6696-000 Insert 2051-6489-000 Bowl shell 0007-2539-750 Gasket 2051-6631-000 Lock ring 2051-6464-000 Threaded ring 0007-2983-750...
  • Page 162 Westfalia Separator Mineraloil Systems GmbH Fig. 284 2051-9001-010 / 1205...

  • Page 163: Set Of Drive Parts - 50 Hz

    Westfalia Separator Mineraloil Systems GmbH Pos. Part-No. Qty. Designation 2050-3050-000 Set of drive parts – 50 Hz 2050-3474-000 Flat belt pulley 0021-3214-900 Drive belt Pos. Part-No. Qty. Designation 2050-3060-000 Set of drive parts – 60 Hz 2050-3474-010 Flat belt pulley 0021-3212-900 Drive belt 2051-9001-010 / 1205...
  • Page 164 Westfalia Separator Mineraloil Systems GmbH 2051-9001-010 / 1205...

  • Page 165: Corrugated Hose, Compl

    Westfalia Separator Mineraloil Systems GmbH Fig. 285 Pos. Part Number Qty. Designation Corrugated hose, compl. 0018-6820-100 0007-2871-830 Gasket 2051-9001-010 / 1205...
  • Page 166 Westfalia Separator Mineraloil Systems GmbH Fig. 286 2051-9001-010 / 1205...

  • Page 167: (For Maintenance And Commissioning) - 50 Hz

    Westfalia Separator Mineraloil Systems GmbH The tools delivered are stated in the packing list. Pos. Part Number Qty. Designation 2051-9901-000 Set of tools and accessories. (for maintenance and commissioning) – 50 Hz 2050-9856-010 Hook wrench 2050-9894-010 Hexagon socket wrench 0019-6918-300 Hex head screw 0013-0278-300 Hexagon nut...
  • Page 168 Westfalia Separator Mineraloil Systems GmbH Fig. 287 2051-9001-010 / 1205...

  • Page 169: (For Maintenance And Commissioning) - 60 Hz

    Westfalia Separator Mineraloil Systems GmbH The tools delivered are stated in the packing list. Pos. Part Number Qty. Designation 2051-9901-010 Set of tools and accessories. (for maintenance and commissioning) – 60 Hz 2050-9856-010 Hook wrench 2050-9894-010 Hexagon socket wrench 0019-6918-300 Hex head screw 0013-0278-300 Hexagon nut...
  • Page 170 Westfalia Separator Mineraloil Systems GmbH Fig. 288 2051-9001-010 / 1205...

  • Page 171: Set Of Spare Parts "Bowl/Hood" - 50 Hz (Operation: 1 Year Or 8,000 Hours)

    Westfalia Separator Mineraloil Systems GmbH Pos. Part Number Qty. Designation 2051-9902-000 Set of spare parts "bowl/hood" - 50 Hz (Operation: 1 year or 8,000 hours) 0021-3214-900 Drive belt 0007-2706-750 Gasket 0007-2387-750 Gasket 0007-2925-750 Gasket 0007-2581-750 Gasket 0007-1943-750 Gasket 0007-2983-750 Gasket 0007-2534-750 Gasket 0007-1735-750...
  • Page 172 Westfalia Separator Mineraloil Systems GmbH Fig. 289 2051-9001-010 / 1205...

  • Page 173: Set Of Spare Parts "Drive" (Operation: 2 Years Or 16,000 Hours)

    Westfalia Separator Mineraloil Systems GmbH Pos. Part Number Qty. Designation 2050-9902-080 Set of spare parts "drive" (operation: 2 years or 16,000 hours). 0007-2608-750 Gasket 0004-1949-830 Radial packing ring 0011-6205-040 Grooved ball bearing 0011-6203-000 Grooved ball bearing 0007-2070-830 Gasket 0007-2608-750 Gasket 0021-3147-750 Rubber-metal cushion 0008-2533-010...

  • Page 174: Starter Box (Motor) 220/230 V, 4 - 6 A, Ip 55

    Westfalia Separator Mineraloil Systems GmbH Fig. 290 Pos. Part-No. Qty. Designation 0005-4420-000 Starter box (motor) 220/230 V, 4 – 6 A, IP 55 Pos. Part-No. Qty. Designation 0005-4420-010 Starter box (motor) 380/400 V, 2,5 – 4 A, IP 55 Pos. Part-No.

  • Page 175: Float Switch

    Westfalia Separator Mineraloil Systems GmbH Fig. 291 Pos. Part Number Qty. Designation Float switch 0005-4112-600 2051-9001-010 / 1205...

  • Page 176: Evaluating Unit (220/230 V - 50/60 Hz)

    Westfalia Separator Mineraloil Systems GmbH Fig. 292 Pos. Part Number Qty. Designation Evaluating unit (220/230 V – 50/60 Hz) 0005-1514-000 Pos. Part Number Qty. Designation 0005-1514-010 Evaluating unit (110/115 V – 50/60 Hz) 2051-9001-010 / 1205...
  • Page 177 Westfalia Separator Mineraloil Systems GmbH 2051-9001-010 / 1205...

  • Page 178: Conversion Kit „Otc

    Westfalia Separator Mineraloil Systems GmbH Fig. 293 We offer the following conversion kit for individual conversion of the separator: Pos. Part Number Qty. Designation Conversion kit „OTC …-02-… in OTC …-03-…“ (bowl parts) 2051-6699-010 Bottom, compl. 2051-6652-010 Separating disk 0007-1943-750 Gasket 0007-2539-750 Gasket...

  • Page 179: Conversion Kit „Otc

    Westfalia Separator Mineraloil Systems GmbH Fig. 294 We offer the following conversion kit for individual conversion of the separator: Pos. Part Number Qty. Designation Conversion kit „OTC …-03-… to OTC …-02-...“ (bowl parts) 2051-6699-000 Bottom, compl. 2051-6652-000 Separating disk 0007-2539-750 Gasket (not needed) 2051-6631-000 Lock ring (not needed)
  • Page 180 Westfalia Separator Mineraloil Systems GmbH 2051-9001-010 / 1205...
  • Page 181 Westfalia Separator Mineraloil Systems GmbH 2051-9001-010 / 1205...
  • Page 182 Mineraloil Systems GmbH Take the Best – Separate the Rest A company of GEA Group Westfalia Separator Mineraloil Systems GmbH ● Werner-Habig-Straße 1 ● D-59302 Oelde (F.R. Germany) Tel.: +49 (0) 25 22/77-0 ● Fax: +49 (0) 25 22/77-23 94 ●...

This manual is also suitable for:

Otc 3-03-107

Table of Contents