Bosch Rexroth 4THE5 Series Instruction Manual

Electronic joysticks and control grips
Instruction manual
Electronic joysticks
and control grips
4THE5, EC
RE 29696-01-B/2021-06-15, replaces: 2021-05-20, EN
Table of Contents
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Summary of Contents for Bosch Rexroth 4THE5 Series

  • Page 1 Instruction manual Electronic joysticks and control grips 4THE5, EC RE 29696-01-B/2021-06-15, replaces: 2021-05-20, EN...
  • Page 2 © Bosch Rexroth AG 2021. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. The data specified within only serves to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from...
  • Page 3: Table Of Contents

    Inspection and maintenance ..............20 10.3 Repair ......................20 Removal and replacement ���������������������������������������������������������������������� 20 Disposal ������������������������������������������������������������������������������������������������� 20 Extension and conversion ����������������������������������������������������������������������� 20 Troubleshooting ������������������������������������������������������������������������������������� 21 14.1 Malfunction table ..................21 Technical data ���������������������������������������������������������������������������������������� 22 Alphabetical index ��������������������������������������������������������������������������������� 23 RE 29696-01-B/2021-06-15, Bosch Rexroth AG...
  • Page 4: About This Documentation

    Contains the permissible technical data, product description and main dimensions. Ergonomic control grip Data sheet – EC4000 64091 – EC3500+ 64090 – EC3000+ 64089 – EC2000+ 64088 – EC2000 64087 – EC1000+ 64086 Contains the configuration options and main dimensions. Bosch Rexroth AG, RE 29696-01-B/2021-06-15...
  • Page 5: Representation Of Information

    If this information is disregarded, the product cannot be used and/or operated to its full extent. ▶ Single, independent action 1� Numbered instruction: The numbers indicate that the actions must be completed in order. 2� 3� RE 29696-01-B/2021-06-15, Bosch Rexroth AG...
  • Page 6: Designations

    This documentation uses the following abbreviations: Table 5: Abbreviations Abbreviation Meaning ANSI American National Standards Institute is an organization that coordinates the development of voluntary standards in the United States Controller Area Network Electromagnetic compatibility Electrostatic discharge Pulse Width Modulation Bosch Rexroth AG, RE 29696-01-B/2021-06-15...
  • Page 7: Safety Instructions

    ▶ Observe the corresponding IP protection class. The product is intended only for professional use and not for private use. Intended use includes having fully read and understood this documentation, especially chapter 2 "Safety instructions" on page 7. RE 29696-01-B/2021-06-15, Bosch Rexroth AG...
  • Page 8: Improper Use

    2�3 Improper use Any use other than that described as intended use is considered improper. Bosch Rexroth AG is not liable for damages resulting from improper use. The user is solely responsible for any risks arising from improper use. The following foreseeable forms of faulty usage are also considered improper (this list is not exhaustive):...
  • Page 9: General Safety Instructions

    If the joystick fails or demonstrates a faulty operation, it must be replaced. • Despite the greatest care being taken when compiling this document, it is not possible to consider all feasible applications. If notices for your specific application are missing, please contact Bosch Rexroth. RE 29696-01-B/2021-06-15, Bosch Rexroth AG...
  • Page 10: Product-Specific Safety Instructions

    29696/29697. 2�7 Personal protective equipment The personal protective equipment is the responsibility of the user of the product. Observe the safety regulations in your country. All pieces of personal protective equipment should be intact. Bosch Rexroth AG, RE 29696-01-B/2021-06-15...
  • Page 11: General Instructions On Property Damage And Product Damage

    ▶ Do not touch the connector pins with a tool or fingers for ESD reasons. The warranty exclusively applies to the delivered configuration. The warranty will be voided if the product is incorrectly installed, commissioned or operated, or if it is used or handled improperly. RE 29696-01-B/2021-06-15, Bosch Rexroth AG...
  • Page 12: Scope Of Delivery

    4 Scope of delivery Fig. 1: 4THE5 electronic joystick The scope of delivery is defined by fully assembled joysticks incl. bellow (3) or stand-alone joystick base (1) or control-grip (2). Multiple type of packaging exist according to the batch size ordered. Bosch Rexroth AG, RE 29696-01-B/2021-06-15...
  • Page 13: About This Product

    Thanks to its modularity, it answers to many configuration of controls, allowing to have an efficient and easy interface with the machine. Sample applications Thanks to its various type of output, the joystick is compatible with Bosch Rexroth controllers. Output variants available • 4THEC5:...
  • Page 14: Product Identification

    Fig. 3: Material number on sticker on the control grip The material number of the control grip can differ from the kit material number as it consists of other parts for assembly (e.g. screws). Bosch Rexroth AG, RE 29696-01-B/2021-06-15...
  • Page 15: Transport And Storage

    6 Transport and storage Check the joystick for transport damage. If there are obvious signs of damage, please inform the transport company and Bosch Rexroth immediately. If the joystick is dropped, it is not permissible to use it any longer, as invisible damage could have a negative impact on reliability.
  • Page 16: Installation

    If the material number of the joystick does not match the one in the order confirmation, contact your local contact person for clarification. You can find their contact information at www.boschrexroth.com/addresses 7�3�2 General instructions Please refer to data sheet 29696 or 29697. Bosch Rexroth AG, RE 29696-01-B/2021-06-15...
  • Page 17: Installation

    • If possible, lines should be routed in the machine interior. If the lines are routed outside of the machine, their secure mounting is to be ensured. • Lines must not be kinked or twisted, must not rub against edges and must not be routed through sharp-edged ducts without protection. RE 29696-01-B/2021-06-15, Bosch Rexroth AG...
  • Page 18: Electrically Connecting The Joystick

    2� Connect the mating connector of the wiring harness to the joystick connector until it engages noticeably and observe the correct plug-in position. 3� The joystick is ready for operation within – 1500 ms (CAN version) – 5 ms (Analog and PWM version) after the voltage supply is applied. Bosch Rexroth AG, RE 29696-01-B/2021-06-15...
  • Page 19: Commissioning

    ▶ Use only water and, if necessary, a mild cleaning agent to clean the joystick. Never use solvents or aggressive cleaning agents. RE 29696-01-B/2021-06-15, Bosch Rexroth AG...
  • Page 20: Inspection And Maintenance

    13 Extension and conversion Do not convert the joystick. The warranty from Bosch Rexroth only applies to the configuration as delivered. Entitlement to warranty cover will be rendered void in case of conversion, extension or a software modification by customer.
  • Page 21: Troubleshooting

    Measure the connection. There is a "potential shift" due to different grounds between joystick and higher-level control The joystick EMC environment Stop the machine. exceed the values stated in the data sheet. RE 29696-01-B/2021-06-15, Bosch Rexroth AG...
  • Page 22: Technical Data

    22/24 4THE5 | Technical data 15 Technical data The permissible technical data of the joystick can be found in data sheet 29696 or 29697. The data sheet can be found in the online product catalog at www.boschrexroth.com/p-THE5 Bosch Rexroth AG, RE 29696-01-B/2021-06-15...
  • Page 23: Alphabetical Index

    Installation  .........  16 Preparation  ...... 16 Installation conditions  .... 16 Technical data  ...... 22 Intended use  ........  7 Transport  ........ 15 Troubleshooting  ...... 21 Maintenance  ...... 19, 20 Unpacking ........ 16 Operation  ........ 19 Warranty  ........ 11 RE 29696-01-B/2021-06-15, Bosch Rexroth AG...
  • Page 24 Bosch Rexroth AG BP 101 91, bd Irène Joliot-Curie 69634 Vénissieux Cedex France Tel. +33 47878 5252 www.boschrexroth.com Subject to change RE 29696-01-B/2021-06-15...

Table of Contents