Mitsubishi Electric M800W Series Connection And Set Up Manual
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Mitsubishi Electric M800W Series Connection And Set Up Manual

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Summary of Contents for Mitsubishi Electric M800W Series

  • Page 2 Introduction This manual covers the items required for installing, connecting and setting up the Mitsubishi Electric CNC. Supported models are as follows: Supported models Abbreviations in this manual M800W Series M850W, M830W M80W Series M80W Abbreviations in this manual are as follows:...
  • Page 3 (*1) Denial-of-service (Dos) refers to a type of cyber-attack that disrupts services by overloading the system or by exploiting a vulnerability of the system. Mitsubishi Electric assumes no responsibility for any problems caused to the NC system by any type of cyber-attacks including DoS attack, unauthorized access and computer virus.
  • Page 5 Manual List Manuals related to M800/M80/E80/C80 Series are listed as follows. These manuals are written on the assumption that all optional functions are added to the targeted model. Some functions or screens may not be available depending on the machine or specifications set by MTB. (Confirm the specifications before use.) The manuals issued by MTB take precedence over these manuals.
  • Page 6 Manuals for MTBs (NC) Manual IB No. Purpose and Contents  Model selection M800/M80/E80/C80 Series IB-1501505 Specifications Manual (Function)  Outline of various functions  Model selection M800/M80/E80/C80 Series IB-1501506 Specifications Manual (Hardware)  Specifications of hardware unit  Detailed specifications of hardware unit M800W/M80W Series IB-1501268 Connection and Setup Manual...
  • Page 7 (Monitor) GOT2000 Series Connection  Outline of connection types and connection method between Manual (Mitsubishi Electric SH-081197 GOT and Mitsubishi Electric connection devices Products) GT Designer3 (GOT2000) Screen  Outline of screen design method using screen creation SH-081220 Design Manual software GT Designer3 ■...
  • Page 8 ■ For C80 Series Manual Purpose and Contents MELSEC iQ-R Module Configuration  Outline of system configuration, specifications, installation, SH-081262 Manual wiring, maintenance, etc. MELSEC iQ-R CPU Module User’s  Outline of specifications, procedures before operation, SH-081263 Manual (Startup) troubleshooting, etc. for CPU module MELSEC iQ-R CPU Module User’s ...
  • Page 10 Precautions for Safety Always read this manual and enclosed documents before installation, operation, maintenance and inspection to ensure correct usage. Thoroughly understand the basics, safety information and precautions of the devices before using. This manual classifies the safety precautions into "DANGER", "WARNING" and "CAUTION". DANGER When the user could be subject to imminent fatalities or serious injuries if handling is mistaken.
  • Page 11 For Safe Use Mitsubishi CNC is designed and manufactured solely for applications to machine tools to be used for industrial purposes. Do not use this product in any applications other than those specified above, especially those which are substantially influential on the public interest or which are expected to have significant influence on human lives or properties.
  • Page 12 2. Items related to prevention of fire CAUTION Install the controller, drive unit, motor and regenerative resistor on non-combustible material. Installation directly on or near combustible materials could result in fires. If any malfunction in the unit is observed, shut off the power at the unit’s power supply side. Continuous flow of large current could result in fires.
  • Page 13 (*1) Denial-of-service (Dos) refers to a type of cyber-attack that disrupts services by overloading the system or by exploiting a vulnerability of the system. Mitsubishi Electric assumes no responsibility for any problems caused to the NC system by any type of cyber-attacks including DoS attack, unauthorized access and computer virus.
  • Page 14 CAUTION Take care not to cut hands, etc. with the heat radiating fins or metal edges. Do not block the intake/outtake ports of the motor with the cooling fan. Install the controller’s display section and operation board section on the spot where cutting oil will not reach.
  • Page 15 (3) Items related to wiring CAUTION Correctly wire this product. Failure to observe this could result in motor runaway, etc. Incorrect terminal connections could cause the devices to rupture or damage, etc. Do not install a phase advancing capacitor, surge absorber or radio noise filter on the output side of the drive unit.
  • Page 16 CAUTION Separate the signal wire from the drive line or power line when wiring. Carry out wiring so that there is no possibility of short circuit between wires, nor of dangerous state. Use wires and cables whose wire diameter, heat resistance level and bending capacity are compatible with the system.
  • Page 17 (4) Set up WARNING Do not cancel the emergency stop before confirming the basic operation. Always set the stroke end and stored stroke limit. Failure to set this could result in collision with the machine end. CAUTION If the descriptions relating to the "restrictions" and "allowable conditions" conflict between this manual and the machine tool builder's instruction manual.
  • Page 18 (6) Usage CAUTION Use this product within the range of environmental condition described in this manual. Using this product in an environment outside the range could result in electric shock, fire, operation failure, or damage to or deterioration of the product. Install an external emergency stop circuit so that the operation can be stopped and the power turns OFF immediately when unforeseen situation occurs.
  • Page 19 (7) Troubleshooting CAUTION Use a motor with electromagnetic brakes or establish an external brake mechanism for Shut off with motor Shut off with CNC brake the purpose of holding; this serves as brake control output control PLC output countermeasures for possible hazardous situation caused by power failure or product fault.
  • Page 20 (9) Disposal CAUTION Take the batteries and backlights for LCD, etc., off from the controller, drive unit and motor, and dispose of them as general industrial wastes. Do not alter or disassemble controller, drive unit, or motor. Collect and dispose of the spent batteries and the backlights for LCD according to the local laws. (10) General precautions To explain the details, drawings given in the instruction manual, etc., may show the unit with the cover or safety partition removed.
  • Page 22 Treatment of waste The following two laws will apply when disposing of this product. Considerations must be made to each law. The following laws are in effect in Japan. Thus, when using this product overseas, the local laws will have a priority. If necessary, indicate or notify these laws to the final user of the product.
  • Page 24 This symbol mark is according to the directive 2006/66/EC Article 20 Information for end-users and Annex II. Your MITSUBISHI ELECTRIC product is designed and manufactured with high quality materials and components which can be recycled and/or reused. This symbol means that batteries and accumulators, at their end-of-life, should be disposed of separately from your household waste.
  • Page 26 MELDAS, MELSEC, EZSocket, EZMotion, iQ Platform, MELSEC iQ-R, MELSOFT, GOT, CC-Link, CC-Link/LT, CC-Link IE, CC-Link IE/field, EcoMonitorLight and SLMP are either trademarks or registered trademarks of Mitsubishi Electric Corporation in Japan and/or other countries. Ethernet is a registered trademark of Xerox Corporation in the United States and/or other countries.
  • Page 28 本製品の取扱いについて ( 日本語 /Japanese) 本製品は工業用 ( クラス A) 電磁環境適合機器です。販売者あるいは使用者はこの点に注意し、住商業環境以外での使 用をお願いいたします。 Handling of our product (English) This is a class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures. 본...

  • Page 30: Table Of Contents

    Contents 1 System Basic Configuration ........................1 1.1 System Basic Configuration Drawing........................2 2 General Connection Diagram........................3 2.1 General Connection Diagram [M800W] ........................4 2.1.1 M800W, Windows-based Display (15-type) ..................... 4 2.1.2 M800W, Windows-based Display (19-type) ..................... 5 2.1.3 M800W, Non-Windows-based Display (10.4-type / 15-type)................6 2.2 General Connection Diagram [M80W] ........................
  • Page 31 4.6.3 15-type (FCU8-DU181-32)..........................62 4.6.4 15-type (FCU8-DU181-36)..........................64 4.6.5 19-type (FCU8-DU191-77)..........................66 4.6.6 19-type (FCU8-DU192-77)..........................68 4.6.7 Precautions ..............................70 4.7 Personal Computer Unit ............................71 4.7.1 Personal Computer Unit (FCU8-PC231)......................71 4.7.2 Built-in Disk of the Display Unit (FCU8-CF001-001) ..................78 4.8 Graphic Control Unit ...............................
  • Page 32 5.3.6 Function Expansion Unit ..........................231 5.3.7 Communication Expansion Unit ........................232 5.3.8 Side Memory I/F Unit............................ 233 5.3.9 Machine Operation Panel ..........................234 6 Precautions for Connecting ........................237 6.1 Precautions for Wiring............................238 6.1.1 Precautions when Connecting/Disconnecting Cables .................. 238 6.1.2 Precautions for Using Optical Communication Cable...................
  • Page 33 11.5 Connecting with Control Unit ..........................296 11.6 Connecting with Personal Computer Unit......................297 11.7 Connecting with Graphic Control Unit......................... 297 11.8 Connecting with Keyboard Unit .......................... 297 11.9 Connecting with Remote I/O Unit ........................298 11.10 Connecting with Manual Pulse Generator (MPG)..................... 299 11.10.1 Handle Numbers ............................
  • Page 34 18.2.5 G430 Cable ..............................374 18.2.6 G460 Cable ..............................375 18.2.7 J010 Cable ..............................376 18.2.8 J020/J021/J022 Cable..........................377 18.2.9 J023/J024/J025 Cable..........................378 18.2.10 J026/J027 Cable ............................379 18.2.11 J030/J031 Cable ............................380 18.2.12 J070/J071 Cable ............................381 18.2.13 J100 Cable ............................... 382 18.2.14 J120 Cable ...............................
  • Page 35 20.7 Initializing the NC Internal Data (SRAM) ......................441 21 Setting Up with HMI Integrated Installer ....................443 21.1 Outline of HMI Integrated Installer ........................444 21.2 Memory Card for Upgrade ..........................444 21.3 Operation Methods ............................. 445 22 Setting the Parameters and Date/Time ....................447 22.1 Selecting the NC System Type and Displayed Language ..................
  • Page 36 26.2.3 Stored Stroke Limit II ..........................511 26.2.4 Stored Stroke Limit IB ..........................513 26.2.5 Stored Stroke Limit IC ..........................514 26.2.6 Movable Range during Inclined Axis Control ..................... 515 26.2.7 Stored Stroke Limit for Rotation Axis ......................516 26.2.8 Changing the Area for the Stored Stroke Limit I..................516 26.2.9 Behavior in Prohibited Area........................
  • Page 37 33.1.1.1 Synchronous control mode........................ 577 33.1.1.2 Correction mode..........................577 33.1.2 Reference Position Establishment in Synchronous Operation..............578 33.1.2.1 Zero Point Establishment in Relative Position Detection System/Dog-type Absolute Position Detection System....... 578 33.1.2.2 Zero Point Establishment in Dogless-type Absolute Position Detection System....... 581 33.1.3 Simple Synchronous Control........................
  • Page 38 42.1.3 Reference..............................641 42.2 Products Information Data Sheet (ER Battery) ....................642 42.3 Forbiddance of Transporting Lithium Battery by Passenger Aircraft Provided in the Code of Federal Regulation ..............644 42.4 California Code of Regulation "Best Management Practices for Perchlorate Materials" ........644 42.5 Restriction Related to EU Battery Directive ......................

  • Page 40: System Basic Configuration

    System Basic Configuration IB-1501268-K...

  • Page 41: System Basic Configuration Drawing

    M800W/M80W Series Connection and Setup Manual 1 System Basic Configuration 1.1 System Basic Configuration Drawing Display unit Windows-based display non-Windows-based display Personal Grahpic computer unit control unit Keyboard unit Operation panel Control unit I/O unit Remote I/O unit M800W M80W Manual pulse penerator Remote I/O unit Synchronous...

  • Page 42: General Connection Diagram

    General Connection Diagram IB-1501268-K...

  • Page 43: General Connection Diagram [M800W]

    M800W/M80W Series Connection and Setup Manual 2 General Connection Diagram 2.1 General Connection Diagram [M800W] 2.1.1 M800W, Windows-based Display (15-type) Dotted lines indicate the sections prepared by the machine tool builder. <> Angle brackets indicates attached cable of unit. Added onto back of Personal computer unit Display unit display unit...

  • Page 44: M800W, Windows-Based Display (19-Type)

    M800W/M80W Series Connection and Setup Manual 2 General Connection Diagram 2.1.2 M800W, Windows-based Display (19-type) Dotted lines indicate the sections prepared by the machine tool builder. Display unit <> Angle brackets indicates attached cable of unit. Added onto back of Personal computer unit FCU8-DU191-75 display unit...

  • Page 45: M800W, Non-Windows-Based Display (10.4-Type / 15-Type)

    M800W/M80W Series Connection and Setup Manual 2 General Connection Diagram 2.1.3 M800W, Non-Windows-based Display (10.4-type / 15-type) Dotted lines indicate the sections prepared by the machine tool builder. <> Angle brackets indicates attached cable of unit. Graphic control unit Display unit FCU8-GC211 J170 ...

  • Page 46: General Connection Diagram [M80W]

    M800W/M80W Series Connection and Setup Manual 2 General Connection Diagram 2.2 General Connection Diagram [M80W] 2.2.1 M80W, Windows-based Display (15-type) Dotted lines indicate the sections prepared by the machine tool builder. <> Angle brackets indicates attached cable of unit. Added onto back of Personal computer unit Display unit display unit...

  • Page 47: M80W, Windows-Based Display (19-Type)

    M800W/M80W Series Connection and Setup Manual 2 General Connection Diagram 2.2.2 M80W, Windows-based Display (19-type) Dotted lines indicate the sections prepared by the machine tool builder. Display unit <> Angle brackets indicates attached cable of unit. Added onto back of Personal computer unit FCU8-DU191-77 display unit...

  • Page 48: M80W, Non-Windows-Based Display (8.4-Type /10.4-Type /15-Type)

    M800W/M80W Series Connection and Setup Manual 2 General Connection Diagram 2.2.3 M80W, Non-Windows-based Display (8.4-type /10.4-type /15-type) Dotted lines indicate the sections prepared by the machine tool builder. <> Angle brackets indicates attached cable of unit. Graphic control unit Display unit FCU8-GC211 J170 ...
  • Page 49 M800W/M80W Series Connection and Setup Manual 2 General Connection Diagram IB-1501268-K...

  • Page 50: List Of Configuration

    List of Configuration IB-1501268-K...

  • Page 51: Control Unit [M800W]

    M800W/M80W Series Connection and Setup Manual 3 List of Configuration 3.1 Control Unit [M800W] Classification Type Components Remarks Main CPU card (non-compliant) 7SEG card This unit is not compliant with both Export Trade NC functions FCU8-MU042 SDHC: 1ch Control Order and Foreign Exchange Order. For M830W Back panel card G123 cable for EMG is supplied.

  • Page 52: Display Unit [M800W]

    M800W/M80W Series Connection and Setup Manual 3 List of Configuration 3.3 Display Unit [M800W] Classification Type Components Remarks LCD panel Menu keys Front side memory I/F is normally equipped with 10.4-type color TFT touch panel Escutcheon FCU8-DU141-31 the control unit (VGA:640*480) Base metal plate (non-Windows-based display)

  • Page 53: Personal Computer Unit

    M800W/M80W Series Connection and Setup Manual 3 List of Configuration 3.5 Personal Computer Unit Classification Type Components Remarks PC board Personal Computer Unit FCU8-PC231 PC cooling FAN Unit lid (Resin molded article) etc. Built-in Disk of the Display Unit FCU8-CF001-001 Windows OS / data storage Windows8 3.6 Graphic Control Unit [M800W]...

  • Page 54: Operation Panel I/O Unit

    M800W/M80W Series Connection and Setup Manual 3 List of Configuration 3.9 Operation Panel I/O Unit Classification Type Components Remarks DI: 64-points 24V/0V common type DO: 64-points source type (200mA/point) Manual pulse generator input: 3ch Display unit I/F Keyboard unit I/F Emergency stop input Base card DI 24V/0V common input [64 points]...

  • Page 55: Remote I/O Unit

    M800W/M80W Series Connection and Setup Manual 3 List of Configuration 3.10 Remote I/O Unit Classification Type Components Remarks DI: 32-points 24V/0V common type DI 24V/0V common input [32 points] Base card FCU8-DX220 Do: 32-points source type (200mA/point) DO Source output [32 points] RIO 2.0 connector set Number of occupied stations: 1 DI: 64-points 24V/0V common type...

  • Page 56: Side Memory I/F Unit

    M800W/M80W Series Connection and Setup Manual 3 List of Configuration 3.13 Side Memory I/F Unit Classification Type Components Remarks SDHC 1ch USB2.0 1ch Side memory I/F PCB USB communication Side Memory I/F Unit FCU8-EP201-2 J292 cable (between side memory I/F PCB and personal Structural member computer) Unit lid (resin molded article), metal plate, etc.

  • Page 57: Cable Connector Sets

    M800W/M80W Series Connection and Setup Manual 3 List of Configuration 3.18 Cable Connector Sets Classification Type Components Remarks General I/O units Connector (10120-3000PE,2pcs), FCUA-CS000 (For SKIP,SIO,MPG,AIO) Shell kit (10320-52F0-008,2pcs) Emergency stop connector 005057-9403 Connector (50-57-9403), (For EMG) 0016020103 x 3 pcs. Contact (0016020103,3pcs.) Connector (1-1318119-3,2pcs.), Contact (1318107-1,8pcs.),...

  • Page 58: List Of Cables

    M800W/M80W Series Connection and Setup Manual 3 List of Configuration 3.23 List of Cables [Cable relating to NC] Max. cable Type Application Available cable length (m) length Synchronous encoder - control unit (straight, with connector) FCUA-R050-xM (for FCU8-EX544) Synchronous encoder - control unit (right angle, with connector) FCUA-R054-xM 3, 5, 10, 15, 20 (for FCU8-EX544)

  • Page 59: System Type

    (Note 2) Lengths indicated with an asterisk (*) in the max. cable length column indicate the maximum cable length when connecting via other unit. 3.24 System Type Series Model name System type Control unit M850W FCA850U FCU8-MA041-001 M800W Series M830W FCA830U FCU8-MU042-001 M80W Series M80W FCA80U FCU8-MU044-001 IB-1501268-K...

  • Page 60: General Specifications

    General Specifications IB-1501268-K...

  • Page 61: Environment Conditions [M800W]

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.1 Environment Conditions [M800W] 4.1.1 Environment Conditions inside the Operation Panel Personal computer Unit name Display unit Graphic control unit unit FCU8-DU141-31 : (10.4-type) Item FCU8-DU181-31 : (15-type) Type FCU8-DU181-34 : (15-type) FCU8-PC231 FCU8-GC211 FCU8-DU191-75 : (19-type)
  • Page 62 M800W/M80W Series Connection and Setup Manual 4 General Specifications Unit name Keyboard unit Operation panel I/O unit Machine operation panel FCU8-KB041/KB046 : (10.4-type) FCU8-KB047 : (10.4- FCU8-KB921/KB922/ type/vertical KB925 Item FCU8-DX830/ Type arrangement) FCU8-DX730 FCU8-KB923/KB924/ DX834/DX837 FCU8-KB048 : (10.4- KB926 type) FCU8-KB931/KB941 FCU8-KB083 : (15-type/...

  • Page 63: Environment Conditions Inside The Control Panel

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.1.2 Environment Conditions inside the Control Panel Unit name Control unit Item FCU8-MU042 Type FCU8-MA041 During operation 0 to 55°C Ambient temperature During storage -20 to 60°C Long term 10 to 75% RH (with no dew condensation) Ambient humidity Short term...
  • Page 64 M800W/M80W Series Connection and Setup Manual 4 General Specifications Unit name Remote I/O unit FCU8-DX213/ FCU8-DX220/ Item DX213-1/ Type DX230/ FCU8-DX202 FCU8-DX408 FCU8-DX409 FCU8-DX651 DX654/ DX231 DX654-1 During 0 to 58°C operation Ambient temperature During -20 to 60°C storage Long term 10 to 75% RH (with no dew condensation) 10 to 85% RH Ambient...

  • Page 65: 24Vdc Stabilized Power Supply Selecting Conditions

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.1.3 24VDC Stabilized Power Supply Selecting Conditions Consider the following characteristics for the stabilized power supply, and select the power supply that complies with laws, regulations, or safety standards of the country where the machine will be installed. Item Specifications Remarks...

  • Page 66: Environment Conditions [M80W]

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.2 Environment Conditions [M80W] 4.2.1 Environment Conditions inside the Operation Panel Personal computer Unit name Display unit Graphic control unit unit FCU8-DU121-12 : (8.4-type) FCU8-DU141-32 : (10.4-type) Item FCU8-DU181-32 : (15-type) Type FCU8-PC231 FCU8-GC211...
  • Page 67 M800W/M80W Series Connection and Setup Manual 4 General Specifications Unit name Keyboard unit Operation panel I/O unit Machine operation panel FCU8-KB026/KB028 : (8.4-type) FCU8-KB029 : (8.4-type/ vertical arrangement) FCU8-KB041/KB046 : FCU8-KB921/KB922/ (10.4-type) KB925 Item FCU8-DX830/ Type FCU8-KB047 : (10.4- FCU8-DX730 FCU8-KB923/KB924/ DX834/DX837 type/vertical...

  • Page 68: Environment Conditions Inside The Control Panel

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.2.2 Environment Conditions inside the Control Panel Unit name Control unit Item Type FCU8-MU044 During operation 0 to 55°C Ambient temperature During storage -20 to 60°C Long term 10 to 75% RH (with no dew condensation) Ambient humidity Short term...
  • Page 69 M800W/M80W Series Connection and Setup Manual 4 General Specifications Unit name Remote I/O unit FCU8-DX213/ FCU8-DX220/ Item DX213-1/ Type DX230/ FCU8-DX202 FCU8-DX408 FCU8-DX409 FCU8-DX651 DX654/ DX231 DX654-1 During 0 to 58°C operation Ambient temperature During -20 to 60°C storage Long term 10 to 75% RH (with no dew condensation) 10 to 85% RH Ambient...

  • Page 70: 24Vdc Stabilized Power Supply Selecting Conditions

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.2.3 24VDC Stabilized Power Supply Selecting Conditions Consider the following characteristics for the stabilized power supply, and select the power supply that complies with laws, regulations, or safety standards of the country where the machine will be installed. Item Specifications Remarks...

  • Page 71: Control Unit [M800W]

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.3 Control Unit [M800W] 4.3.1 M830W(FCU8-MU042) / M850W(FCU8-MA041) [Outline dimension] [mm] 80 or more IB-1501268-K...
  • Page 72 M800W/M80W Series Connection and Setup Manual 4 General Specifications [Installation dimension] [mm] 90 (Unit outline) IB-1501268-K...
  • Page 73 M800W/M80W Series Connection and Setup Manual 4 General Specifications [Connector] Cover opened (23) (16) (18) (14) (20) (21) (10) (11) (12) (17) (13) (19) (15) (22) Front view Bottom view Connector Connector Function Function name name MODBUS/RTU communication High-speed optical servo OPTH1 (13) RIO8 (for connection to...
  • Page 74 M800W/M80W Series Connection and Setup Manual 4 General Specifications CAUTION Do not apply any voltage to the connectors other than voltage specified in this manual. Failure to observe this could cause bursting, damage, etc. Connect the cables to the designated connectors. Incorrect connections could damage the device. 12V, 5V, and 3.3V output from connectors are to supply the power for dedicated peripheral devices.
  • Page 75 M800W/M80W Series Connection and Setup Manual 4 General Specifications (4) GDI (Ethernet communication for personal computer unit connection) TXD+ TXD- RXD+ RXD- - Connect connector case with FG pattern. - Use J303 cable when directly connecting a device such as a personal computer to the unit. ...
  • Page 76 M800W/M80W Series Connection and Setup Manual 4 General Specifications (6) RIO1 (Remote I/O 2.0 communication 1st channel) (7) RIO2 (Remote I/O 2.0 communication 2nd channel) (8) RIO3 (Remote I/O 2.0 communication 3rd channel) Up to 64 remote I/O stations can be connected. 1 2 3 TXRXD TXRXD*...
  • Page 77 M800W/M80W Series Connection and Setup Manual 4 General Specifications (13) RIO8 (MODBUS/RTU communication (for connection to EcoMonitorLight)) 1 2 3 485+ 485- Connector : 1-1318119-3 Contact : 1318107-1 Manufacturer: TE Connectivity (14) SKIP (SKIP input 8 points) COM GND COM GND SKIP IN1...
  • Page 78 M800W/M80W Series Connection and Setup Manual 4 General Specifications Plug : 10120-3000PE Shell : 10320-52F0-008 Manufacturer: 3M (Note) When using the jackscrew M2.6-type 10320-52A0-008 for the shell, do not fasten the screws too tightly otherwise the connector and the PCB may be damaged. (Manufacturer recommended tightening torque: 0.20±0.05Nꞏm) (a) Skip signal input conditions Use the input signal within the following condition ranges.
  • Page 79 M800W/M80W Series Connection and Setup Manual 4 General Specifications (15) AIO (Analog input 4ch, Analog output 2ch, 5V Manual pulse generator input 2ch) Analog input, analog output and 5V manual pulse generator can be connected to this connector. AI 0 AI 1 AI 2 AI 3...
  • Page 80 M800W/M80W Series Connection and Setup Manual 4 General Specifications (a) Outline of analog signal input circuit Input circuit Input conditions Analog input voltage -10 to 10V Max. input rating (Note 1) ±15V Resolution |-10 to +10V| / 4095 = 4.88mV Precision Within ±25mV (Note 2) Tolerance...
  • Page 81 M800W/M80W Series Connection and Setup Manual 4 General Specifications (c) Input for 5V manual pulse generator Specification of input part Two phases (A phase, B phase, a phase difference 90 degrees) Number of pulse phases (Refer to the waveform below.) Signal output of manual pulse generator Voltage output, open collector output H level 3.5V to 5.25V Signal voltage...
  • Page 82 M800W/M80W Series Connection and Setup Manual 4 General Specifications (16) EXT1 (Function expansion unit I/F slot) (17) EXT2 (Function expansion unit I/F slot) (18) EXT3 (Communication expansion unit I/F slot) (19) EXT4 (Communication expansion unit I/F slot) (20) EMG (External emergency stop input) EMG IN +24V ...
  • Page 83 M800W/M80W Series Connection and Setup Manual 4 General Specifications (21) DCIN (24VDC input) +24V Connector : 2-178288-3 Contact : 1-175218-5 Manufacturer: TE Connectivity (a) Specifications of power supply Consider the following characteristics when selecting the stabilized power supply (prepared by machine tool builder).
  • Page 84 M800W/M80W Series Connection and Setup Manual 4 General Specifications [LED] Cover opened Name Lamp state Details Lit (Green) 24V power is being supplied from the external power supply. The following may have caused an error: 24VDCIN - No 24V-power supply from the external power supply. Not lit - Disconnection of fuse near DCIN connector.

  • Page 85: Control Unit [M80W]

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.4 Control Unit [M80W] 4.4.1 FCU8-MU044 [Outline dimension] [mm] 80 or more IB-1501268-K...
  • Page 86 M800W/M80W Series Connection and Setup Manual 4 General Specifications [Installation dimension] [mm] 60 (Unit outline) 3-M5 Screw IB-1501268-K...
  • Page 87 M800W/M80W Series Connection and Setup Manual 4 General Specifications [Connector] Cover opened (23) (24) (16) (13) (14) (21) (18) (20) (22) Front view Bottom view Connector Connector Function Function name name High-speed optical servo OPTH1 (14) SKIP SKIP input 8 points communication High-speed optical servo OPTH2...
  • Page 88 M800W/M80W Series Connection and Setup Manual 4 General Specifications [LED] Cover opened Name Lamp state Details Lit (Green) 24V power is being supplied from the external power supply. The following may have caused an error: 24VDCIN - No 24V-power supply from the external power supply. Not lit - Disconnection of fuse near DCIN connector.

  • Page 89: Display Unit [M800W]

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.5 Display Unit [M800W] 4.5.1 10.4-type (FCU8-DU141-31) [Outline dimension] [mm] (Space required for wiring) (Note) The figure above shows the state with the graphic control unit mounted. [Panel cut dimension] [mm] (Unit outline) 276±0.3 272±0.3...

  • Page 90: 15-Type (Fcu8-Du181-31)

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.5.2 15-type (FCU8-DU181-31) [Outline dimension] [mm] (Space required for wiring) (Note) The figure above shows the state with the graphic control unit mounted. IB-1501268-K...
  • Page 91 M800W/M80W Series Connection and Setup Manual 4 General Specifications [Panel cut dimension] [mm] (Unit outline) 193±0.3 193±0.3 199±0.3 183±0.3 8-M3 screw 8±0.2 8±0.2 193.5 (Square hole dimension) IB-1501268-K...

  • Page 92: 15-Type (Fcu8-Du181-34)

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.5.3 15-type (FCU8-DU181-34) [Outline dimension] [mm] (Note) The figure above shows the state with the personal computer unit mounted. IB-1501268-K...
  • Page 93 M800W/M80W Series Connection and Setup Manual 4 General Specifications [Panel cut dimension] [mm] (Unit outline) 193±0.3 193±0.3 199±0.3 183±0.3 8-M3 screw 8±0.2 8±0.2 193.5 (Square hole dimension) IB-1501268-K...

  • Page 94: 19-Type (Fcu8-Du191-75)

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.5.4 19-type (FCU8-DU191-75) [Outline dimension] [mm] (Space required for wiring) (Note) The figure above shows the state with the personal computer unit and the operation panel I/O unit mounted. IB-1501268-K...
  • Page 95 M800W/M80W Series Connection and Setup Manual 4 General Specifications [Panel cut dimension] 365 (Unit outline) [mm] (12) 170.5±0.3 170.5±0.3 (12) 17±0.2 17±0.2 188.5±0.3 154.5±0.3 5 holes 328 (Square hole dimension) 9 holes IB-1501268-K...

  • Page 96: 19-Type (Fcu8-Du192-75)

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.5.5 19-type (FCU8-DU192-75) [Outline dimension] [mm] (Space required for wiring) (Note) The figure above shows the state with the personal computer unit and the operation panel I/O unit mounted. IB-1501268-K...
  • Page 97 M800W/M80W Series Connection and Setup Manual 4 General Specifications [Panel cut dimension] [mm] 440 (Unit outline) 417±0.3 (12) (12) 416±0.3 393±0.3 273±0.3 245±0.3 171±0.3 143±0.3 23±0.2 1±0.2 Square hole (Square hole dimension) IB-1501268-K...

  • Page 98: Precautions

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.5.6 Precautions [Precautions for handling touchscreen] (1) Operate the touchscreen with fingers. The touchscreen does not react with nails. (2) The use of gloves, work gloves, etc. will have effects such as the deterioration of the operation feeling depending on the material and thickness of the gloves.

  • Page 99: Display Unit [M80W]

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.6 Display Unit [M80W] 4.6.1 8.4-type (FCU8-DU121-12) [Outline dimension] [mm] (Space required for wiring) (Note 1) The 8.4-type display unit is incompatible with the touchscreen. (Note 2) The figure above shows the state with the graphic control unit mounted. [Panel cut dimension] [mm] (Unit outline)

  • Page 100: Type (Fcu8-Du141-32)

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.6.2 10.4-type (FCU8-DU141-32) [Outline dimension] [mm] (Space required for wiring) (Note) The figure above shows the state with the graphic control unit mounted. [Panel cut dimension] [mm] (Unit outline) 276±0.3 272±0.3 2±0.2 4-M3 screw...

  • Page 101: 15-Type (Fcu8-Du181-32)

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.6.3 15-type (FCU8-DU181-32) [Outline dimension] [mm] (Space required for wiring) (Note) The figure above shows the state with the graphic control unit mounted. IB-1501268-K...
  • Page 102 M800W/M80W Series Connection and Setup Manual 4 General Specifications [Panel cut dimension] [mm] (Unit outline) 193±0.3 193±0.3 199±0.3 183±0.3 8-M3 screw 8±0.2 8±0.2 193.5 (Square hole dimension) IB-1501268-K...

  • Page 103: 15-Type (Fcu8-Du181-36)

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.6.4 15-type (FCU8-DU181-36) [Outline dimension] [mm] (Space required for wiring) (Note) The figure above shows the state with the personal computer unit mounted. IB-1501268-K...
  • Page 104 M800W/M80W Series Connection and Setup Manual 4 General Specifications [Panel cut dimension] [mm] (Unit outline) 193±0.3 193±0.3 199±0.3 183±0.3 8-M3 screw 8±0.2 8±0.2 193.5 (Square hole dimension) IB-1501268-K...

  • Page 105: 19-Type (Fcu8-Du191-77)

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.6.5 19-type (FCU8-DU191-77) [Outline dimension] [mm] (Space required for wiring) (Note) The figure above shows the state with the personal computer unit and the operation panel I/O unit mounted. IB-1501268-K...
  • Page 106 M800W/M80W Series Connection and Setup Manual 4 General Specifications [Panel cut dimension] 365 (Unit outline) [mm] (12) 170.5±0.3 170.5±0.3 (12) 17±0.2 17±0.2 188.5±0.3 154.5±0.3 5 holes 328 (Square hole dimension) 9 holes IB-1501268-K...

  • Page 107: 19-Type (Fcu8-Du192-77)

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.6.6 19-type (FCU8-DU192-77) [Outline dimension] [mm] (Space required for wiring) (Note) The figure above shows the state with the personal computer unit and the operation panel I/O unit mounted. IB-1501268-K...
  • Page 108 M800W/M80W Series Connection and Setup Manual 4 General Specifications [Panel cut dimension] [mm] 440 (Unit outline) 417±0.3 (12) (12) 416±0.3 393±0.3 273±0.3 245±0.3 171±0.3 143±0.3 23±0.2 1±0.2 Square hole (Square hole dimension) IB-1501268-K...

  • Page 109: Precautions

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.6.7 Precautions [Precautions for handling touchscreen] (1) Operate the touchscreen with fingers. The touchscreen does not react with nails. (2) The use of gloves, work gloves, etc. will have effects such as the deterioration of the operation feeling depending on the material and thickness of the gloves.

  • Page 110: Personal Computer Unit

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.7 Personal Computer Unit 4.7.1 Personal Computer Unit (FCU8-PC231) [Outline dimension] 53.5 (Unit mount surface) IB-1501268-K...
  • Page 111 M800W/M80W Series Connection and Setup Manual 4 General Specifications [Connector] (15) (16) (17) (10) (11) (12) (14) (13) (18) Connector Connector Function Function name name LVDS1 Display unit signal I/F 1st ch (10) USB2-6 USB 2.0 I/F 6th ch LVDS2 Display unit signal I/F 2nd ch (11) USB3-1 USB 3.0 I/F 1st ch...
  • Page 112 M800W/M80W Series Connection and Setup Manual 4 General Specifications (5) USB2-1 (USB 2.0 I/F 1st ch) (6) USB2-2 (USB 2.0 I/F 2nd ch) (7) USB2-3 (USB 2.0 I/F 3rd ch) (8) USB2-4 (USB 2.0 I/F 4th ch) (9) USB2-5 (USB 2.0 I/F 5th ch) (10) USB2-6 (USB 2.0 I/F 6th ch) -Data0 +Data1...
  • Page 113 M800W/M80W Series Connection and Setup Manual 4 General Specifications (11) USB3-1 (USB 3.0 I/F 1st ch) (12) USB3-2 (USB 3.0 I/F 2nd ch) USB3-1 USB3-2 -Data1 -Data0 +Data1 +Data0 SSTX1_D- SSTX0_D- SSTX1_D+ SSTX0_D+ SSRX1_D- SSRX0_D- SSRX1_D+ SSRX0_D+ Connector : 1932266-1 Manufacturer: TE Connectivity (13) ON/OFF (Power supply ON/OFF I/F)
  • Page 114 M800W/M80W Series Connection and Setup Manual 4 General Specifications (14) DCIN (24VDC input) +24V Connector : 2-178288-3 Contact : 1-175218-5 Manufacturer: TE Connectivity (a) Specifications of power supply Consider the following characteristics when selecting the stabilized power supply (prepared by machine tool builder).
  • Page 115 M800W/M80W Series Connection and Setup Manual 4 General Specifications (15) CFAST (Built-in disk connection of display unit) (16) LAN (Ethernet I/F) (17) GDI (Ethernet I/F for control unit connection) BI_DA+ BI_DA+ BI_DA- BI_DA- BI_DB+ BI_DB+ BI_DC+ BI_DC+ BI_DC- BI_DC- BI_DB- BI_DB- BI_DD+ BI_DD+...
  • Page 116 M800W/M80W Series Connection and Setup Manual 4 General Specifications [LED] Status Name Function Color Normal At fault DCIN 24VDC input observation Green Not lit DC internal power supply output DCOUT Green Not lit observation 12VDC output observation Green Not lit 5VDC output observation Green Not lit...

  • Page 117: Built-In Disk Of The Display Unit (Fcu8-Cf001-001)

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.7.2 Built-in Disk of the Display Unit (FCU8-CF001-001) [Outline dimension] 42.8 [Precautions for handling] (1) Precautions for use (a) Turn the MITSUBISHI device's power OFF before inserting or removing a built-in disk of the display unit. (b) To avoid troubles such as a data loss, do not pull out the built-in disk of the display unit or turn the power OFF during access to the built-in disk of the display unit.

  • Page 118: Graphic Control Unit

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.8 Graphic Control Unit 4.8.1 FCU8-GC211 [Outline dimension] [mm] 239.1 214.5 (Note) Refer to the following chapter for the space required for wiring. "4.5 Display Unit [M800W]" "4.6 Display Unit [M80W]" IB-1501268-K...
  • Page 119 M800W/M80W Series Connection and Setup Manual 4 General Specifications [Connector] (16) (10) (11) (12) (13) (14) (15) (17) Arrow  A Connector Connector Function Function name name USB_F Front-side USB memory I/F (10) MENUKEY Menu key I/F USB_B (11) ENC Power supply ON/OFF I/F Display unit backlight I/F (12) SIO RS-232C communication 2ch...
  • Page 120 M800W/M80W Series Connection and Setup Manual 4 General Specifications CAUTION Do not apply any voltage to the connectors other than voltage specified in this manual. Failure to observe this could cause bursting, damage, etc. Connect the cables to the designated connectors. Incorrect connections could damage the device. 12V, 5V, and 3.3V output from connectors are to supply the power for dedicated peripheral devices.
  • Page 121 M800W/M80W Series Connection and Setup Manual 4 General Specifications (6) DCIN (24VDC input) +24V Connector : 2-178288-3 Contact : 1-175218-5 Manufacturer: TE Connectivity (a) Specifications of power supply Consider the following characteristics when selecting the stabilized power supply (prepared by machine tool builder).
  • Page 122 M800W/M80W Series Connection and Setup Manual 4 General Specifications (7) EMG (External emergency stop input) EMG IN +24V Connector : 50-57-9403 Contact : 0016020103 Manufacturer: MOLEX (Note) Use this when installing an emergency stop switch in the electric cabinet. Connect a terminator (G123 cable) when not using this connector.
  • Page 123 M800W/M80W Series Connection and Setup Manual 4 General Specifications (9) RIO1 (System reserved) (10) MENUKY (Menu key I/F) (11) ENC (Power supply ON/OFF I/F) LGON LGOFF - Connect connector case with FG pattern. Plug : 10120-3000PE Shell : 10320-52F0-008 Manufacturer: 3M (Note)
  • Page 124 M800W/M80W Series Connection and Setup Manual 4 General Specifications (12) SIO (RS-232C communication 2ch) RD1(RXD1) SD1(TXD1) CS1(CTS1) RS1(RTS1) DR1(DSR1) ER1(DTR1) RD2(RXD2) SD2(TXD2) CS2(CTS2) RS2(RTS2) DR2(DSR2) ER2(DTR2) - Connect connector case with FG pattern. Plug : 10120-3000PE Shell : 10320-52F0-008 Manufacturer: 3M (Note)
  • Page 125 M800W/M80W Series Connection and Setup Manual 4 General Specifications (13) LAN1 (Ethernet communication) TXRXD0+ TXRXD0- TXRXD1+ TXRXD2+ TXRXD2- TXRXD1- TXRXD3+ TXRXD3- - Connect connector case with FG pattern. - Use J303 cable when directly connecting a device such as a personal computer to the unit. ...
  • Page 126 M800W/M80W Series Connection and Setup Manual 4 General Specifications [LED] Name Lamp state Details Lit (Green) 24VDC power is being supplied from the external power supply. The following may have caused an error: 24VDCIN - No 24VDC-power supply from the external power supply. Not lit - Disconnection of fuse near DCIN connector.

  • Page 127: Keyboard Unit

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.9 Keyboard Unit (Note) Do not change the setting for the rotary switch mounted on the keyboard unit. If the setting is changed, the keyboard will not work. Type The initial value of the rotary switch FCU8-KB026 FCU8-KB028 FCU8-KB029...

  • Page 128: Keyboard For 8.4-Type Display Unit (Fcu8-Kb026)

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.9.1 Keyboard for 8.4-type Display Unit (FCU8-KB026) [Outline dimension] [mm] (Space required for wiring) (Note) The above side view shows the state with the operation panel I/O unit mounted. [Panel cut dimension] [mm] (Unit outline) 128±0.3...

  • Page 129: Keyboard For 8.4-Type Display Unit (Fcu8-Kb028)

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.9.2 Keyboard for 8.4-type Display Unit (FCU8-KB028) [Outline dimension] [mm] (Space required for wiring) (Note) The above side view shows the state with the operation panel I/O unit mounted. [Panel cut dimension] [mm] (Unit outline) 128±0.3...

  • Page 130: Keyboard For 8.4-Type Display Unit (Fcu8-Kb029)

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.9.3 Keyboard for 8.4-type Display Unit (FCU8-KB029) [Outline dimension] [mm] (Space required for wiring) (Note) The above side view shows the state with the operation panel I/O unit mounted. [Panel cut dimension] [mm] (Unit outline) 248±0.3...

  • Page 131: Keyboard For 10.4-Type Display Unit (Fcu8-Kb041)

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.9.4 Keyboard for 10.4-type Display Unit (FCU8-KB041) [Outline dimension] [mm] (Space required for wiring) (Note) The above side view shows the state with the operation panel I/O unit mounted. [Panel cut dimension] [mm] (Unit outline) 128±0.3...

  • Page 132: Keyboard For 10.4-Type Display Unit (Fcu8-Kb046)

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.9.5 Keyboard for 10.4-type Display Unit (FCU8-KB046) [Outline dimension] [mm] (Space required for wiring) (Note) The above side view shows the state with the operation panel I/O unit mounted. [Panel cut dimension] [mm] (Unit outline) 128±0.3...

  • Page 133: Keyboard For 10.4-Type Display Unit (Fcu8-Kb047)

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.9.6 Keyboard for 10.4-type Display Unit (FCU8-KB047) [Outline dimension] [mm] (Space required for wiring) (Note) The above side view shows the state with the operation panel I/O unit mounted. [Panel cut dimension] [mm] (Unit outline) 278±0.3...

  • Page 134: Keyboard For 10.4-Type Display Unit (Fcu8-Kb048)

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.9.7 Keyboard for 10.4-type Display Unit (FCU8-KB048) [Outline dimension] [mm] (Space required for wiring) (Note) The above side view shows the state with the operation panel I/O unit mounted. [Panel cut dimension] [mm] (Unit outline) 218±0.3...

  • Page 135: Keyboard For 15-Type Display Unit (Fcu8-Kb083)

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.9.8 Keyboard for 15-type Display Unit (FCU8-KB083) [Outline dimension] [mm] (Space required for wiring) (Note) The above side view shows the state with the operation panel I/O unit mounted. [Panel cut dimension] [mm] (Unit outline) 200.5±0.3...

  • Page 136: Operation Panel I/O Unit

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.10 Operation Panel I/O Unit 4.10.1 List of Units Classification Type Components Remarks DI: 64-points 24V/0V common type DO: 64-points source type (200mA/point) Manual pulse generator input: 3ch Display unit I/F Keyboard unit I/F Emergency stop input Base card...

  • Page 137: Fcu8-Dx830 / Fcu8-Dx834 / Fcu8-Dx837 / Fcu8-Dx730

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.10.2 FCU8-DX830 / FCU8-DX834 / FCU8-DX837 / FCU8-DX730 [Outline dimension : FCU8-DX830] [mm] 99 (Space required for wiring) [Outline dimension : FCU8-DX834] [mm] 99 (Space required for wiring) IB-1501268-K...
  • Page 138 M800W/M80W Series Connection and Setup Manual 4 General Specifications [Outline dimension : FCU8-DX837] [mm] 99 (Space required for wiring) [Outline dimension : FCU8-DX730] [mm] 99 (Space required for wiring) IB-1501268-K...
  • Page 139 M800W/M80W Series Connection and Setup Manual 4 General Specifications [Installation dimension : FCU8-DX830 / FCU8-DX834 / FCU8-DX837 / FCU8-DX730] [mm] 116 (Unit outline) 106±0.3 4-M3 screw (Note) The unit thickness of the fixed part with screws is 16.6mm. Select the fixing screws having the length suitable for the thickness. IB-1501268-K...
  • Page 140 M800W/M80W Series Connection and Setup Manual 4 General Specifications [Connector] FCU8-DX830 FCU8-DX834 (10) (10) (15) (11) (14) (11) (14) FCU8-DX837 FCU8-DX730 (10) (12) (13) (11) (14) (11) (14) Connector Connector Function Function name name CG31 Machine signal input DCIN 24VDC input Personal computer unit CG32 Machine signal output...
  • Page 141 M800W/M80W Series Connection and Setup Manual 4 General Specifications CAUTION Do not apply any voltage to the connectors other than voltage specified in this manual. Failure to observe this could cause bursting, damage, etc. Connect the cables to the designated connectors. Incorrect connections could damage the device. 12V, 5V, and 3.3V output from connectors are to supply the power for dedicated peripheral devices.
  • Page 142 M800W/M80W Series Connection and Setup Manual 4 General Specifications (a) Outline of digital signal input circuit Both 24V common and 0V common connections are allowed in the digital signal input circuit. Follow the wiring diagram below for each type. Input circuit 24V common 0V common CG31/CG33...
  • Page 143 M800W/M80W Series Connection and Setup Manual 4 General Specifications (2) CG32 (Machine signal output) Digital output 32 points (1st station) (4) CG34 (Machine signal output) Digital output 32 points (2nd station) [FCU8-DX830 / FCU8-DX837 / FCU8-DX730] CG32 CG34 Y200 Y210 Y220 Y230 Y201...
  • Page 144 M800W/M80W Series Connection and Setup Manual 4 General Specifications [FCU8-DX834] CG32 CG34 Y200 Y210 Y220 Y230 Y201 Y211 Y221 Y231 Y202 Y212 Y222 Y232 Y203 Y213 Y223 Y233 Y204 Y214 Y224 Y234 Y205 Y215 Y225 Y235 Y206 Y216 Y226 Y236 Y207 Y217 Y227...
  • Page 145 M800W/M80W Series Connection and Setup Manual 4 General Specifications (a) Outline of digital signal output circuit Use within the specification ranges shown below. Output circuit [FCU8-DX830 / FCU8-DX837 / FCU8-DX730] Source output CG32/CG34 DOCOM Stabilized Control power supply circuit 24VDC(+) Load Y200 Y23F...
  • Page 146 M800W/M80W Series Connection and Setup Manual 4 General Specifications (Note 1) When using an inductive load such as a relay, always connect a diode (voltage resistance 100V or more, twice or more the load current) in parallel to the load. Source output Inductive load Diode...
  • Page 147 M800W/M80W Series Connection and Setup Manual 4 General Specifications (5) MPG (Manual pulse generator input) 5V manual pulse generator and 12V manual pulse generator can be connected to this connector. HA3A HA3B HA2A HA2B HA1A HA1B +12V +12V +12V - Connect connector case with FG pattern. ...
  • Page 148 M800W/M80W Series Connection and Setup Manual 4 General Specifications 5V manual pulse generator 12V manual pulse generator Two phases (A phase, B phase, a phase difference 90 degrees) Number of pulse phases (Refer to the waveform below.) Signal output of manual pulse Open collector output generator...
  • Page 149 M800W/M80W Series Connection and Setup Manual 4 General Specifications (a) 5V manual pulse generator 470Ω HA1A HA2A HA3A 470Ω Control circuit HA1B HA2B HA3B (b) 12V manual pulse generator 470Ω HA1A HA2A HA3A 470Ω Control circuit HA1B HA2B +12V HA3B +12V...
  • Page 150 M800W/M80W Series Connection and Setup Manual 4 General Specifications (6) RIO3EXT (Remote I/O 2.0 communication) (7) RIO3 (Remote I/O 2.0 communication) 1 2 3 TXRXD TXRXD* Connector : 1-1318119-3 Contact : 1318107-1 x6 Manufacturer: TE Connectivity Refer to the following chart for the maximum number of connecting stations and I/O points to the connector RIO3.
  • Page 151 M800W/M80W Series Connection and Setup Manual 4 General Specifications (9) DCIN (24VDC input) +24V Connector : 2-178288-3 Contact : 1-175218-5 Manufacturer: TE Connectivity (a) Specifications of power supply Consider the following characteristics when selecting the stabilized power supply (prepared by machine tool builder).
  • Page 152 M800W/M80W Series Connection and Setup Manual 4 General Specifications (12) SDI (Safety machine input) (Note) SDI is only for FCU8-DX837. IO24VB IO0VB IO24VA IO0VA SX07B COMB+ SX07A COMA+ SX06B COMB+ SX06A COMA+ SX05B COMB+ SX05A COMA+ SX04B COMB+ SX04A COMA+ SX03B COMB+ SX03A...
  • Page 153 M800W/M80W Series Connection and Setup Manual 4 General Specifications (a) Outline of digital signal input circuit Follow the wiring diagram below. Input circuit 0V common External duplication contact SX0A 5kΩ Control circuit SX7A SX0B 5kΩ SX7B Control COMA+ circuit COMB+ Stabilized power supply 24VDC(+)
  • Page 154 M800W/M80W Series Connection and Setup Manual 4 General Specifications Input conditions The input signals must be used within the following condition ranges. 0V common Input voltage at external contact ON 18V or more, 25.2V or less Input current at external contact ON 3mA or more Input voltage at external contact OFF 3.8V or less...
  • Page 155 M800W/M80W Series Connection and Setup Manual 4 General Specifications (15) OPKB (Scan input, Scan output) OPKB LC3B LC3A LC2B LC2A LC1B LC1A LC0B LC0A LD7B* LD7A* LD6B* LD6A* LD5B* LD5A* LD4B* LD4A* LD3B* LD3A* LD2B* LD2A* LD1B* LD1A* LD0B* LD0A* KYC7* KYC6* KYC5*...
  • Page 156 M800W/M80W Series Connection and Setup Manual 4 General Specifications (a) Outline of scan input circuit Input circuit OPKB KYC0* KYC1* KYC2* Control circuit KYD0* KYD1* KYD2* Input conditions Number of points 64 points Configuration Matrix of 8 common signals × 8 data signals Rated voltage 5 VDC Minimum applicable load...
  • Page 157 M800W/M80W Series Connection and Setup Manual 4 General Specifications (b) Outline of scan output circuit Output circuit OPKB LC0A LC1A LC2A Control circuit 100Ω LD0A* LD1A* LD2A* Output conditions Number of points 64 points Matrix of 4 common signals × 4 data signals + Configuration 4 common signals ×...
  • Page 158 M800W/M80W Series Connection and Setup Manual 4 General Specifications [LED] FCU8-DX830 / FCU8-DX837 FCU8-DX834 FCU8-DX730 (10) (10) (11) (11) Status Name Function Color Details Normal At fault FUSE Fuse status Green Not lit Not lit when a fuse has been blown out. Energization status of 24VDC input DOCOM Green...

  • Page 159: Remote I/O Unit

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.11 Remote I/O Unit Types of signals described on the list of units can be input/output from the remote I/O unit (FCU8-DXxxx) according to the type and No. of contacts. Remote I/O units are used by being connected to the control unit or the operation panel I/O unit.

  • Page 160: Fcu8-Dx220 / Fcu8-Dx230 / Fcu8-Dx231 / Fcu8-Dx202 / Fcu8-Dx213 / Fcu8-Dx213-1 / Fcu8-Dx654 / Fcu8-Dx654-1 / Fcu8-Dx651/ Fcu8-Dx408 / Fcu8-Dx409

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.11.2 FCU8-DX220 / FCU8-DX230 / FCU8-DX231 / FCU8-DX202 / FCU8-DX213 / FCU8-DX213-1 / FCU8-DX654 / FCU8-DX654-1 / FCU8-DX651/ FCU8-DX408 / FCU8-DX409 [Outline dimension : FCU8-DX220] [mm] (Space required for wiring) [Outline dimension : FCU8-DX230] [mm] (Space required for...
  • Page 161 M800W/M80W Series Connection and Setup Manual 4 General Specifications [Outline dimension : FCU8-DX231] [mm] (Space required for wiring) [Outline dimension : FCU8-DX202] [mm] (Space required for wiring) IB-1501268-K...
  • Page 162 M800W/M80W Series Connection and Setup Manual 4 General Specifications [Outline dimension : FCU8-DX213] [mm] (Space required for wiring) [Outline dimension : FCU8-DX213-1] [mm] (Space required for wiring) IB-1501268-K...
  • Page 163 M800W/M80W Series Connection and Setup Manual 4 General Specifications [Outline dimension : FCU8-DX654] [mm] (Space required for wiring) [Outline dimension : FCU8-DX654-1] [mm] (Space required for wiring) IB-1501268-K...
  • Page 164 M800W/M80W Series Connection and Setup Manual 4 General Specifications [Outline dimension : FCU8-DX651] [mm] (Space required for wiring) [Outline dimension : FCU8-DX408] [mm] (Space required for wiring) IB-1501268-K...
  • Page 165 M800W/M80W Series Connection and Setup Manual 4 General Specifications [Outline dimension : FCU8-DX409] [mm] (Space required for wiring) IB-1501268-K...
  • Page 166 M800W/M80W Series Connection and Setup Manual 4 General Specifications [Installation dimension : FCU8-DX220 / FCU8-DX230 / FCU8-DX231 / FCU8-DX202 / FCU8-DX213 / FCU8-DX213-1 / FCU8-DX654 / FCU8-DX654-1 / FCU8-DX408 / FCU8-DX409] [mm] (Unit outline) 2-M5 Screw [Installation dimension : FCU8-DX651] [mm] 3-M5 Screw 88 ±...
  • Page 167 M800W/M80W Series Connection and Setup Manual 4 General Specifications [Connector] FCU8-DX220 FCU8-DX230 / DX231 FCU8-DX202 FCU8-DX213 / DX213-1 FCU8-DX654 / DX654-1 (s1) (s2) (s1) (s1) (s1) (s1) (13) (s2) (s2) (s2) (s2) (14) (13) (13) (13) (13) (19) (14) (14) (14) (14) (15)
  • Page 168 M800W/M80W Series Connection and Setup Manual 4 General Specifications CAUTION Do not apply any voltage to the connectors other than voltage specified in this manual. Failure to observe this could cause bursting, damage, etc. Connect the cables to the designated connectors. Incorrect connections could damage the device. 12V, 5V, and 3.3V output from connectors are to supply the power for dedicated peripheral devices.
  • Page 169 M800W/M80W Series Connection and Setup Manual 4 General Specifications (a) Outline of digital signal input circuit Both 24V common and 0V common connections are allowed in the digital signal input circuit. Follow the wiring diagram below for each type. Input circuit 24V common 0V common CJ31/CJ33...
  • Page 170 M800W/M80W Series Connection and Setup Manual 4 General Specifications (2) CJ32 (Machine signal output) (4) CJ34 (Machine signal output) CJ32 CJ34(FCU8-DX230) CJ34(FCU8-DX231) O Y00 O Y10 O Y20 O Y20 O Y01 O Y11 O Y21 O Y21 O Y02 O Y12 O Y22 O Y22...
  • Page 171 M800W/M80W Series Connection and Setup Manual 4 General Specifications (a) Outline of digital signal output circuit Use within the specification ranges shown below. Output circuit Source output 24VDC Control circuit CJ32/CJ34 Load Output conditions Insulation method Non-insulation Rated load voltage 24VDC 0.2A/point Max.
  • Page 172 M800W/M80W Series Connection and Setup Manual 4 General Specifications (Note 2) When the rush current exceeds the maximum output current, always connect a protective resistor (R=150Ω) serially to the load to suppress rush currents. Make sure that the current is less than the maximum output current including the momentary current.
  • Page 173 M800W/M80W Series Connection and Setup Manual 4 General Specifications (b) Outline of analog signal output circuit The analog signal output circuit can be used only for FCU8-DX231. Output circuit CJ34 Load 500Ω Output conditions Analog output voltage -10 to 10V(±5%) Resolution 10V / 4095 = 2.44mV Load conditions...
  • Page 174 M800W/M80W Series Connection and Setup Manual 4 General Specifications (5) CJ35 (Machine signal input) COMB+ COMA+ COMB+ COMA+ COMB+ COMA+ COMB+ COMA+ COMB+ COMA+ COMB+ COMA+ COMB+ COMA+ COMB+ COMA+ Connector : 713-1116/037-000 Manufacturer: WAGO (The cable side connector is attached to the unit.) IB-1501268-K...
  • Page 175 M800W/M80W Series Connection and Setup Manual 4 General Specifications (a) Outline of digital signal input circuit Follow the wiring diagram below. Input circuit 0V common CJ35 External contact Input resistance Control COMA+ circuit External contact Input resistance COMB+ CJ36 Stabilized power supply IO24VA 24VDC(+)
  • Page 176 M800W/M80W Series Connection and Setup Manual 4 General Specifications (6) CJ36 (Machine signal output) IO24VB IO0VB IO24VA IO0VA COMB- COMA- COMB- COMA- COMB- COMA- COMB- COMA- Connector : 713-1110/037-000 Manufacturer: WAGO (The cable side connector is attached to the unit.) (a) Outline of digital signal output circuit Use within the specification ranges shown below.
  • Page 177 M800W/M80W Series Connection and Setup Manual 4 General Specifications Output conditions Insulation method Optocoupler insulation Rated load voltage 24VDC 2A/point Max. output current 8A or less in the whole unit Output delay time 400μs (Note 1) When using an inductive load such as a relay, always connect a diode (voltage resistance 100V or more, twice or more the load current) in parallel to the load.
  • Page 178 M800W/M80W Series Connection and Setup Manual 4 General Specifications (7) SDI (Safety machine signal input) SX07B COMB+ SX07A COMA+ SX06B COMB+ SX06A COMA+ SX05B COMB+ SX05A COMA+ SX04B COMB+ SX04A COMA+ SX03B COMB+ SX03A COMA+ SX02B COMB+ SX02A COMA+ SX01B COMB+ SX01A COMA+...
  • Page 179 M800W/M80W Series Connection and Setup Manual 4 General Specifications (a) Outline of digital signal input circuit Follow the wiring diagram below. Input circuit 0V common External duplication contact SX0A Input resistance Control circuit SX3A SX0B Input resistance SX3B Control COMA+ circuit COMB+ Stabilized...
  • Page 180 M800W/M80W Series Connection and Setup Manual 4 General Specifications (8) SDO (Safety machine signal output) IO24VB IO0VB IO24VA IO0VA SY03B COMB- SY03A COMA- SY02B COMB- SY02A COMA- SY01B COMB- SY01A COMA- SY00B COMB- SY00A COMA- Connector : 713-1110/037-000 Manufacturer: WAGO (The cable side connector is attached to the unit.) (a) Outline of digital signal output circuit...
  • Page 181 M800W/M80W Series Connection and Setup Manual 4 General Specifications Output conditions Insulation method Optocoupler insulation Rated load voltage 24VDC 2A/point Max. output current 8A or less in the whole unit Output delay time 400μs (Note 1) When using an inductive load such as a relay, always connect a diode (voltage resistance 100V or more, twice or more the load current) in parallel to the load.
  • Page 182 M800W/M80W Series Connection and Setup Manual 4 General Specifications (9) SDI1 (Safety DI input) COM+ SX04B 　 COM+ SX04A 　 COM+ SX03B 　 COM+ SX03A 　 COM+ SX02B 　 COM+ SX02A 　 COM+ SX01B 　 COM+ SX01A 　 COM+ SX00B 　...
  • Page 183 M800W/M80W Series Connection and Setup Manual 4 General Specifications (a) Outline of digital signal input circuit Follow the wiring diagram below. Input circuit External duplication contact SDI1 / SDI2 SX00A 5kΩ Control circuit SX07A SX00B 5kΩ 24VDC SX07B COM+ Control circuit COM+ DCIN...
  • Page 184 M800W/M80W Series Connection and Setup Manual 4 General Specifications (10) SDI2 (Safety DI input) COM+ SX07B 　 COM+ SX07A 　 COM+ SX06B 　 COM+ SX06A 　 COM+ SX05B 　 COM+ SX05A 　 Connector : 175362-1 (2-pole type) Connector : 175363-1 (4-pole type) Connector : 1318095-1 (6-pole type) Contact : 175218-2...
  • Page 185 M800W/M80W Series Connection and Setup Manual 4 General Specifications (a) Outline of digital signal output circuit Use within the specification ranges shown below. Output circuit SDO1 24VDC SYR00A Load Control circuit SYR03A SYR00A SYR03A SDO2 Control circuit SYR00B Load SYR03B Relay feedback SYR00B Welding check LED...
  • Page 186 M800W/M80W Series Connection and Setup Manual 4 General Specifications Precautions (1) Influence on the relay life by a connected load An actual relay life can be substantially shortened depending on the type of a connected load and the characteristics of its inrush current. The inrush current generated by a connected load can lead to contact welding of the module.
  • Page 187 M800W/M80W Series Connection and Setup Manual 4 General Specifications (2) Measures against back EMF Provide a contact protection circuit for an extended contact life, noise prevention at contact close, and reduction of the carbides and nitric acids formed by an arc discharge. An incorrect circuit involves a high risk of contact welding.
  • Page 188 M800W/M80W Series Connection and Setup Manual 4 General Specifications (13) RIO1 (Remote I/O 2.0 communication) (14) RIO2 (Remote I/O 2.0 communication) 1 2 3 TXRXD TXRXD* Connector : 1-1318119-3 Contact : 1318107-1 x6 Manufacturer: TE Connectivity (15) DCIN (24VDC input) +24V ...
  • Page 189 M800W/M80W Series Connection and Setup Manual 4 General Specifications (17) FG (FG terminal) (18) FG (FG terminal (M4 screw)) (19) AIO1 (Analog input, Analog output) Analog input and analog output can be connected to this connector. AI 0 AI 1 AI 2 AI 3 - Connect connector case with FG pattern.
  • Page 190 M800W/M80W Series Connection and Setup Manual 4 General Specifications (a) Outline of analog signal input circuit Input circuit AIO1 Input conditions Analog input voltage -10 to 10V Max. input rating (Note 1) ±15V Resolution |-10 to +10V| / 4095 = 4.88mV Precision Within ±25mV (Note 2) Tolerance...
  • Page 191 M800W/M80W Series Connection and Setup Manual 4 General Specifications (20) THERMISTOR (Thermistor input) Thermistor can be connected to this connector. CH10 CH11 CH12 Thermistor CH1 Thermistor CH2 Thermistor CH3 Thermistor CH4 Thermistor CH5 Thermistor CH6 Thermistor CH1 Thermistor CH2 Thermistor CH3 Thermistor CH4 Thermistor CH5 Thermistor CH6...
  • Page 192 M800W/M80W Series Connection and Setup Manual 4 General Specifications (21) AI (Multi-analog input) V+/A V+/A l+/a/CJ+ l+/a/CJ+ V-/l-/B V-/l-/B b/CJ- b/CJ- V+/A V+/A l+/a/CJ+ l+/a/CJ+ V-/l-/B V-/l-/B b/CJ- b/CJ- Connector : DFMC1,5/12-ST-3,5-LR Manufacturer: Phoenix Contact (The cable side connector is attached to the unit.) (a) Outline of multi-analog input circuit There are four types of multi-analog input as below: - Voltage input...
  • Page 193 M800W/M80W Series Connection and Setup Manual 4 General Specifications (a-1) Outline of voltage input circuit Input circuit FCU8-DX409 Voltage source Input conditions Set the input signal within the range as shown in the conditions below. Input voltage range -10V to +10V Max.
  • Page 194 M800W/M80W Series Connection and Setup Manual 4 General Specifications (a-3) Outline of thermocouple input circuit Input circuit FCU8-DX409 Thermocouple Constant current source Cold junction compensation resistor (Pt100) Set the lead length 2cm or shorter. (As a guide) Input conditions Set the input signal within the range as shown in the conditions below. Input temperature range -40°C to +600°C Resolution...
  • Page 195 M800W/M80W Series Connection and Setup Manual 4 General Specifications (a-4) Outline of resistance temperature detector input circuit Input circuit FCU8-DX409 <3-wire type> Constant current source Resistance temperature detector <4-wire type> FCU8-DX409 Constant current source Resistance temperature detector Input conditions Set the input signal within the range as shown in the conditions below. Input temperature range -50°C to +300°C Resolution...
  • Page 196 M800W/M80W Series Connection and Setup Manual 4 General Specifications (a-5) Supplement: Overall precision of temperature measurement The precision shown in (a-3) and (a-4) is the one attributed to the unit. The thermocouple or resistance temperature detector input to the unit also has precision and the overall precision of temperature measurement is the addition of the precision of unit and the precision of thermocouple or resistance temperature detector.
  • Page 197 M800W/M80W Series Connection and Setup Manual 4 General Specifications (s1) STATION No. (Station No. group setting switch) (s2) STATION No. (Station No. setting switch) (s3) STATION No. (Station No. setting switch) IB-1501268-K...
  • Page 198 M800W/M80W Series Connection and Setup Manual 4 General Specifications [LED : FCU8-DX220 / FCU8-DX230 / FCU8-DX231 / FCU8-DX202 / FCU8-DX213 / FCU8-DX213-1 / FCU8-DX654 / FCU8-DX654-1 / FCU8-DX408 / FCU8-DX409] FCU8-DX220 / FCU8-DX230 / FCU8-DX231 / FCU8-DX213 / FCU8-DX213-1 / FCU8-DX202 FCU8-DX408 FCU8-DX409...
  • Page 199 M800W/M80W Series Connection and Setup Manual 4 General Specifications [LED : FCU8-DX651] Status Name Function Color Details Normal At fault Safety relay output SYR00 status Green Not lit Not lit when a relay has been blown out. Safety relay output SYR01 status Green Not lit Not lit when a relay has been blown out.

  • Page 200: Function Expansion Unit

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.12 Function Expansion Unit 4.12.1 Encoder (Manual Pulse Generator) I/F Expansion (FCU8-EX544) [Outline dimension] [mm] 107.5 80 or more IB-1501268-K...
  • Page 201 M800W/M80W Series Connection and Setup Manual 4 General Specifications [Connector] Connector name Function Encoder input 5V manual pulse generator input CAUTION Do not apply any voltage to the connectors other than voltage specified in this manual. Failure to observe this could cause bursting, damage, etc.
  • Page 202 M800W/M80W Series Connection and Setup Manual 4 General Specifications (1) ENC (Encoder input) Synchronous feed encoder can be connected to this connector. ENC1Z ENC1Z* ENC1B ENC1B* ENC1A ENC1A* - Connect connector case with FG pattern. Plug : 10120-3000PE Shell : 10320-52F0-008 Manufacturer: 3M (Note)
  • Page 203 M800W/M80W Series Connection and Setup Manual 4 General Specifications Specification of input part Three phases (A phase, B phase, a phase difference 90 degrees, Number of pulse phases Z phase) (Refer to the waveform below.) Signal output of the encoder RS422 differential driver output Input voltage range 0V to 5.25V...
  • Page 204 M800W/M80W Series Connection and Setup Manual 4 General Specifications (2) MPG (5V manual pulse generator input) 5V manual pulse generator can be connected to this connector. HA2A HA2B HA1A HA1B - Connect connector case with FG pattern. Plug : 10120-3000PE Shell : 10320-52F0-008 Manufacturer: 3M...
  • Page 205 M800W/M80W Series Connection and Setup Manual 4 General Specifications Specification of input part Two phases (A phase, B phase, a phase difference 90 degrees) Number of pulse phases (Refer to the waveform below.) Signal output of manual pulse generator Voltage output, open collector output H level 3.5V to 5.25V Signal voltage L level 0V to 0.5V...

  • Page 206: Communication Expansion Unit

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.13 Communication Expansion Unit 4.13.1 CC-Link (FCU8-EX561) [Outline dimension] [mm] 94.6 80 or more IB-1501268-K...
  • Page 207 M800W/M80W Series Connection and Setup Manual 4 General Specifications [Connector] Connector Function name CC-Link communication CAUTION Do not apply any voltage to the connectors other than voltage specified in this manual. Failure to observe this could cause bursting, damage, etc. Connect the cables to the designated connectors.
  • Page 208 M800W/M80W Series Connection and Setup Manual 4 General Specifications [LED] Name Color Status Details CC-Link module in the normal state (1) RUN Green Not lit Watchdog timer error (2) LRUN Green Data link in process of execution (3) SD Green During data transmission (4) RD Green...

  • Page 209: Profibus-Dp (Fcu8-Ex563)

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.13.2 PROFIBUS-DP (FCU8-EX563) [Outline dimension] [mm] 94.6 100 or more IB-1501268-K...
  • Page 210 M800W/M80W Series Connection and Setup Manual 4 General Specifications [Connector] Connector Function name PROFIBUS-DP CAUTION Do not apply any voltage to the connectors other than voltage specified in this manual. Failure to observe this could cause bursting, damage, etc. Connect the cables to the designated connectors. Incorrect connections could damage the device. 5V output from connectors are to supply the power for dedicated peripheral devices.
  • Page 211 M800W/M80W Series Connection and Setup Manual 4 General Specifications [LED] Name Color Status Details Green Lit when PROFIBUS-DP module is normally operated Green/ (1) RUN (Green) Flashing Boot standby yellow (2) RDY (Yellow) (Module status) Yellow Boot error No power supply, module failure Configuration successful, communication Green Lit regularly...

  • Page 212: Cc-Link Ie Field (Fcu8-Ex564)

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.13.3 CC-Link IE Field (FCU8-EX564) [Outline dimension] [mm] 94.6 80 or more IB-1501268-K...
  • Page 213 M800W/M80W Series Connection and Setup Manual 4 General Specifications [Connector] Connector name Function LAN1 CC-Link IE Field communication LAN2 CAUTION Do not apply any voltage to the connectors other than voltage specified in this manual. Failure to observe this could cause bursting, damage, etc. Connect the cables to the designated connectors.
  • Page 214 M800W/M80W Series Connection and Setup Manual 4 General Specifications [LED] Name Color Status Details Not lit Normal data received and loopback not performed L ERR Abnormal data received or loopback being performed Data being sent or received SD/RD Green Not lit Data not sent nor received Data link (cyclic transmission being performed) D LINK...

  • Page 215: Ethernet/Ip (Fcu8-Ex565)

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.13.4 EtherNet/IP (FCU8-EX565) [Outline dimension] [mm] 94.6 80 or more IB-1501268-K...
  • Page 216 M800W/M80W Series Connection and Setup Manual 4 General Specifications [Connector] Connector Function name LAN1 EtherNet/IP communication (Note) On this unit, EtherNet/IP function is supported by the "LAN1" port only. LAN2 does not support EtherNet/ IP function. CAUTION Do not apply any voltage to the connectors other than voltage specified in this manual. Failure to observe this could cause bursting, damage, etc.
  • Page 217 M800W/M80W Series Connection and Setup Manual 4 General Specifications [LED] Name Green LED Red LED Details (1) MS (Green/Red) Flashing Flashing In self-test (Module status) Flashing Not lit Waiting for initialization Not lit Normal operation Not lit Flashing Recoverable failure Unrecoverable failure (The hardware needs to be Not lit replaced.)

  • Page 218: Fl-Net (Fcu8-Ex568)

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.13.5 FL-net (FCU8-EX568) [Outline dimension] [mm] 94.6 80 or more IB-1501268-K...
  • Page 219 M800W/M80W Series Connection and Setup Manual 4 General Specifications [Connector] Connector Function name LAN1 FL-net communication (Note) On this unit, FL-net function is supported by the "LAN1" port only. LAN2 does not support FL-net function. CAUTION Do not apply any voltage to the connectors other than voltage specified in this manual. Failure to observe this could cause bursting, damage, etc.
  • Page 220 M800W/M80W Series Connection and Setup Manual 4 General Specifications [LED] (1) Ignore LED of FCU8-EX568. (This is used by MITSUBISHI.) IB-1501268-K...

  • Page 221: Side Memory I/F Unit

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.14 Side Memory I/F Unit (Note) Side memory I/F unit is only for 19-type display unit. [Outline dimension] [mm] (Packing thickness) [Installation dimension] [mm] 2-M4screw 29±0.3 (Valid depth of screw: 5.5 or more) Hole B - B IB-1501268-K...

  • Page 222: Manual Pulse Generator

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.15 Manual Pulse Generator 4.15.1 5V Manual Pulse Generator (UFO-01-2Z9) 100 pulse/rev [Outline dimension] [mm]     Gasket 3-M4 stud Index Panel cut diameter 72 at equal pitch 0V A B M3 x 6 8.89 Above size only...

  • Page 223: Manual Pulse Generator (Hd60C)

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.15.2 12V Manual Pulse Generator (HD60C) 25 pulse/rev [Outline dimension] [mm] Packing t 2.0 3-M4 stud bolt  L10 Installation of screws other than M3 x 6 not possible 24 0.5 27 0.5 8.89 7.60 [Panel cut dimension]...

  • Page 224: Synchronous Feed Encoder

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.16 Synchronous Feed Encoder 4.16.1 Synchronous Feed Encoder (OSE-1024-3-15-68) [Outline dimension] [mm] Caution plate 5. 4 hole 19. 5 14. 3 - 0.11 - 0.006 - 0. 012 - 0.017 - 0. 042 + 0.14 + 0.14 1.
  • Page 225 M800W/M80W Series Connection and Setup Manual 4 General Specifications [Connector] Connector pin assignment Function Function A phase Z phase B phase A phase reverse Case grounding Z phase reverse B phase reverse IB-1501268-K...

  • Page 226: Machine Operation Panel

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.17 Machine Operation Panel 4.17.1 Main Panel A , B (FCU8-KB921 / FCU8-KB922 / FCU8-KB925 , FCU8-KB923 / FCU8-KB924 / FCU8-KB926) [Outline dimension : FCU8-KB921] [mm] (Space required for wiring) [Outline dimension : FCU8-KB922] [mm] (Space required for wiring)
  • Page 227 M800W/M80W Series Connection and Setup Manual 4 General Specifications [Outline dimension : FCU8-KB923] [mm] (Space required for wiring) [Outline dimension : FCU8-KB924] [mm] (Space required for wiring) [Outline dimension : FCU8-KB926] [mm] (Space required for wiring) IB-1501268-K...
  • Page 228 M800W/M80W Series Connection and Setup Manual 4 General Specifications [Panel cut dimension : FCU8-KB921 / FCU8-KB922 / FCU8-KB925] [mm] (Unit outline) 248±0.3 4-M3 screw 246±0.3 1±0.2 (6.5) (6.5) (Square hole dimension) [Panel cut dimension : FCU8-KB923 / FCU8-KB924 / FCU8-KB926] [mm] (Unit outline) 278±0.3...
  • Page 229 M800W/M80W Series Connection and Setup Manual 4 General Specifications [Connector] FCU8-KB921 / (2) (3) (4) FCU8-KB922 / FCU8-KB925 FCU8-KB923 / (2) (3) (4) FCU8-KB924 / FCU8-KB926 Connector Connector Function Function name name Remote I/O 2.0 communication DCIN 24VDC input RIOOUT (relay) DCOUT 24VDC output...
  • Page 230 M800W/M80W Series Connection and Setup Manual 4 General Specifications (1) DCIN (24VDC input) +24V Connector : 2-178288-3 Contact : 1-175218-5 Manufacturer: TE Connectivity (2) DCOUT (24VDC output) +24V Connector : 2-178288-3 Contact : 1-175218-5 Manufacturer: TE Connectivity (3) RIOIN (Remote I/O 2.0 communication (input)) (4) RIOOUT (Remote I/O 2.0 communication (relay))
  • Page 231 M800W/M80W Series Connection and Setup Manual 4 General Specifications (6) SUBP (Sub panel connection) Spare SW(ZR5423[5]) Spare SW(ZR5423[4]) Spare SW(ZR5423[3]) Memory protection (ZR5423[2]) RSW3_G(ZR5423[1]) RSW3_F(ZR5422[D]) RSW3_E(ZR5422[F]) RSW3_D(0V) RSW3_C(ZR5423[0]) RSW3_B(ZR5422[E]) RSW3_A(ZR5422[C]) RSW2_G(ZR5422[B]) RSW2_F(ZR5422[7]) RSW2_E(ZR5422[9]) RSW2_D(0V) RSW2_C(ZR5422[A]) RSW2_B(ZR5422[8]) RSW2_A(ZR5422[6]) RSW1_G(ZR5422[5]) RSW1_F(ZR5422[1]) RSW1_E(ZR5422[3]) RSW1_D(0V) RSW1_C(ZR5422[4]) RSW1_B(ZR5422[2])

  • Page 232: Sub Panel A (Fcu8-Kb931 / Fcu8-Kb941)

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.17.2 Sub Panel A (FCU8-KB931 / FCU8-KB941) [Outline dimension : FCU8-KB931] [mm] (Space required for wiring) [Outline dimension : FCU8-KB941] [mm] (Space required for wiring) [Panel cut dimension : FCU8-KB931 / FCU8-KB941] [mm] (Unit outline) 128±0.3...
  • Page 233 M800W/M80W Series Connection and Setup Manual 4 General Specifications [Connector] Switch name Switch name Rapid traverse override ON switch Emergency stop switch OFF switch Memory protection switch Cutting override (1) Rapid traverse override Output signal a Output signal c Output signal e Common terminal Output signal d Output signal b...
  • Page 234 M800W/M80W Series Connection and Setup Manual 4 General Specifications (2) Emergency stop switch Contact 1 (B contact) Contact 2 (B contact) Switch : XA1E-BV4U02TR Manufacturer: IDEC Connection : Terminal Connector: Faston terminal #110 Manufacturer: - (3) Memory protection switch Contact 2 Contact 1 Contact 2 (B contact)
  • Page 235 M800W/M80W Series Connection and Setup Manual 4 General Specifications (4) ON switch Switch NC NO Lamp terminal (+) Lamp terminal (-) Contact 1 (A contact) Contact 2 (B contact) (Note) Connect LGCON terminal and ON terminal of G170 cable to NO terminal of ON switch. ...
  • Page 236 M800W/M80W Series Connection and Setup Manual 4 General Specifications (6) Cutting override Output signal a Output signal c Output signal e Common terminal Output signal d Output signal b Parity check signal Switch : AC09-GY0/20L3B02 Manufacturer: Fuji Electric Connection : Connector ...

  • Page 237: Handy Terminal

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.18 Handy Terminal Unit name Handy terminal Item Type HG1T-SB12UH-MK1346-L5 Ambient During 0 to 40 ℃ temperature operation During -20 to 60 ℃ storage Long term: 10 to 75% RH (with no dew condensation) Ambient humidity General...
  • Page 238 M800W/M80W Series Connection and Setup Manual 4 General Specifications Dimension and names of parts 46.7 (10) (11) 11.5 Name Function/ Specification Name Function/ Specification Monochrome display with Host interface connector backlight HOST (DDK: 17JE-23250-02(D8A6)) 192(W) × 64(H) dots Emergency stop switch Contact rating/ Contact: 24VDC, Host interface cable Contact configuration: 2b contacts...
  • Page 239 M800W/M80W Series Connection and Setup Manual 4 General Specifications Signal explanation HOST HOST connector Input/ Function/ Name terminal No. signal name Output Frame ground Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Ground RS(RTS) RS-232C communication signal (Request To Send) CS(CTS) RS-232C communication signal (Clear To Send) SW2_C11...
  • Page 240 M800W/M80W Series Connection and Setup Manual 4 General Specifications Terminal connections Handy terminal side 24VDC(+) Insulation type DC-DC 24VDC input 24VDC(-) converter SW2_C11 SW2_C12 Enable switch SW2_C21 SW2_C22 SW1_NC11 SW1_NC12 Emergency stop switch SW1_NC21 SW1_NC22 SW6_NO1 Switchover switch SW6_C1 IB-1501268-K...

  • Page 241: Thermistor

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.19 Thermistor 4.19.1 Thermistor(PT3C-51F-M2) [Outline dimension] [mm] 250±10 Made by SHIBAURA ELECTRONICS Co., Ltd. Ambient temperature -10 to + 190 ℃ Insulation resistance 100MΩ or more at 500VDC [between case and lead wire] IB-1501268-K...

  • Page 242: Exclusive Sd Cards

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.20 Exclusive SD Cards Item FCU8-SD001G FCU8-SD004G Capacity NAND Flash SLC (Note 1) During operation -25 ℃ to +85 ℃ Ambient temperature During storage -40 ℃ to +85 ℃ During operation 5% to 95%RH (with no dew condensation) Ambient humidity During storage...

  • Page 243: Specifications And Precautions Of Usb/Sd/Lan Interface

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.21 Specifications and Precautions of USB/SD/LAN Interface 4.21.1 USB Interface (Personal Computer Unit, Side Memory I/F Unit) Standards USB3.0 USB2.0 Super Speed (5Gbps) High Speed (480Mbps) Data transfer speed High Speed (480Mbps) Full Speed (12Mbps) (Note) Full Speed (12Mbps)

  • Page 244: Sd Interface (Control Unit, Side Memory I/F Unit)

    M800W/M80W Series Connection and Setup Manual 4 General Specifications 4.21.2 SD Interface (Control Unit, Side Memory I/F Unit) Standards SD/SDHC (Note) Transfer speed According to the connecting SD card Capacity 32GB Number of free ports Control unit × 1, Side memory I/F unit × 1 (Note 1) SDXC is not supported.
  • Page 245 M800W/M80W Series Connection and Setup Manual 4 General Specifications IB-1501268-K...

  • Page 246: Installation

    Installation IB-1501268-K...

  • Page 247: Heat Radiation Countermeasures

    M800W/M80W Series Connection and Setup Manual 5 Installation 5.1 Heat Radiation Countermeasures Please refer to the following method for heat radiation countermeasures. Example of heat radiation countermeasures (1) Average internal temperature of operation panel: T ≤ 58°C (2) Peripheral temperature of operation panel : Ta ≤ 0°C to 45°C (3) Internal temperature rise value : ΔT = T - Ta (max) = 13°C Procedures for heat design and verification Calculate total heat radiation of each...
  • Page 248 M800W/M80W Series Connection and Setup Manual 5 Installation The following shows an example of calculation applied to heat radiation countermeasures for the operation panel when 19-type display unit is used. Because heat will accumulate in the upper portions of the unit, install an agitating fan as required.
  • Page 249 M800W/M80W Series Connection and Setup Manual 5 Installation Calculation example of panel internal heating value (1) Calculation of unit heating value (In the case of FCU8-DU191-75 + FCU8-DX837) Heating value (W) Total heating value of units (W) : 26.1W (= display unit + operation panel I/O unit) Total heating value (W) by machine input (D1) : 9.2W (= 24V (total heating value when the 80 points are simultaneously turned ON) ×...

  • Page 250: Noise Countermeasures

    M800W/M80W Series Connection and Setup Manual 5 Installation 5.2 Noise Countermeasures 5.2.1 Connection of Frame Ground (FG) The frame should basically be grounded at one ground point. Because the personal computer unit and the operation panel I/O unit are located in a place away from the electric cabinet, connect the ground terminal of the personal computer to the grounding plate of the operation section and connect the grounding plate of the operation panel to the grounding plate of the electric cabinet.

  • Page 251: Shield Clamping Of Cables

    M800W/M80W Series Connection and Setup Manual 5 Installation 5.2.2 Shield Clamping of Cables The shield of the shield cable connected to the control unit and drive unit must be connected to the grounding plate to stabilize operation while preventing malfunctioning due to noise. The shield can be connected to the grounding plate with lead wires or clamp fittings.

  • Page 252: Connecting Spark Killers

    M800W/M80W Series Connection and Setup Manual 5 Installation 5.2.3 Connecting Spark Killers The noise which is generated during the operation of the coil or contact needs to be eliminated. Connect the spark killers (CR composite element) in the parallel with the coil and the contact for the countermeasure. The Spark killer is effective in eliminating the noise generated by electromagnetic induction.

  • Page 253: Lightning Surge Protection Countermeasure

    M800W/M80W Series Connection and Setup Manual 5 Installation 5.2.4 Lightning Surge Protection Countermeasure Generally, the lightning surge intrudes into the control power supply of device from the power supply line, and the surge may damage the control power supply and the internal circuit. For protection from the lightning surge, MITSUBUSHI NC unit has the surge absorber for the control power supply of the NC control section and the NC drive section.

  • Page 254: Unit Installation

    M800W/M80W Series Connection and Setup Manual 5 Installation 5.3 Unit Installation 5.3.1 Control Unit Mount the control unit with the prescribed number of fixing screws. (Note) Refer to "General Specifications: Control Unit" for the installation dimension and the screw hole position. [FCU8-MU042 / FCU8-MA041] Fixing screw : M5 (2 pcs) IB-1501268-K...
  • Page 255 M800W/M80W Series Connection and Setup Manual 5 Installation [FCU8-MU044] Fixing screw : M5 (3 pcs) IB-1501268-K...

  • Page 256: Display Unit

    M800W/M80W Series Connection and Setup Manual 5 Installation 5.3.2 Display Unit Mount the display unit with the prescribed number of fixing screws. (Note) Refer to "General Specifications: Display Unit" for the panel cut dimension drawing and the screw hole position. [FCU8-DU121 (8.4-type display unit)] - Fixed on the front side Fixing screw: Cheese head screw M3 (4 pcs).
  • Page 257 M800W/M80W Series Connection and Setup Manual 5 Installation [FCU8-DU141 (10.4-type display unit)] - Fixed on the front side Fixing screw: Cheese head screw M3 (4 pcs). (Fixing screws are provided with the unit.) - Fixed on the back side Fixture: M3 nut (4 pcs). (4 pcs of the screw caps (a) are provided with the unit.) IB-1501268-K...
  • Page 258 M800W/M80W Series Connection and Setup Manual 5 Installation [FCU8-DU181 (15-type display unit)] - Fixed on the front side Fixing screw: Cheese head screw M3 (8pcs). (Fixing screws are provided with the unit.) - Fixed on the back side Fixture: M3 nut (8pcs). (8 pcs of screw caps are provided with the unit.) IB-1501268-K...
  • Page 259 M800W/M80W Series Connection and Setup Manual 5 Installation [FCU8-DU191 (19-type display unit)] Fixing screw: Use M4×10 with spring washer and plain washer (10 screws). IB-1501268-K...
  • Page 260 M800W/M80W Series Connection and Setup Manual 5 Installation [FCU8-DU192 (19-type display unit)] Fixing screw: Use M4×10 with spring washer and plain washer (10 screws). IB-1501268-K...

  • Page 261: Keyboard Unit

    M800W/M80W Series Connection and Setup Manual 5 Installation 5.3.3 Keyboard Unit Mount the keyboard unit with the prescribed number of fixing screws. (Note) Refer to "General Specifications: Keyboard Unit" for the panel cut dimension drawing and the screw hole position. [FCU8-KB026/KB028] - Fixed on the front side Fixing screw: Cheese head screw M3 (4 pcs).
  • Page 262 M800W/M80W Series Connection and Setup Manual 5 Installation [FCU8-KB029] - Fixed on the front side Fixing screw: Cheese head screw M3 (4 pcs). (Fixing screws are provided with the unit.) - Fixed on the back side Fixture: M3 nut (4 pcs). (4 pcs of the screw caps (a) are provided with the unit.) IB-1501268-K...
  • Page 263 M800W/M80W Series Connection and Setup Manual 5 Installation [FCU8-KB041/KB046] - Fixed on the front side Fixing screw: Cheese head screw M3 (4 pcs). (Fixing screws are provided with the unit.) - Fixed on the back side Fixture: M3 nut (4 pcs). (4 pcs of the screw caps (a) are provided with the unit.) IB-1501268-K...
  • Page 264 M800W/M80W Series Connection and Setup Manual 5 Installation [FCU8-KB047] - Fixed on the front side Fixing screw: Cheese head screw M3 (4 pcs). (Fixing screws are provided with the unit.) - Fixed on the back side Fixture: M3 nut (4 pcs). (4 pcs of the screw caps (a) are provided with the unit.) IB-1501268-K...
  • Page 265 M800W/M80W Series Connection and Setup Manual 5 Installation [FCU8-KB048] - Fixed on the front side Fixing screw: Cheese head screw M3 (4 pcs). (Fixing screws are provided with the unit.) - Fixed on the back side Fixture: M3 nut (4 pcs). (4 pcs of the screw caps (a) are provided with the unit.) IB-1501268-K...
  • Page 266 M800W/M80W Series Connection and Setup Manual 5 Installation [FCU8-KB083] - Fixed on the front side Fixing screw: Cheese head screw M3 (6 pcs). (Fixing screws are provided with the unit.) - Fixed on the back side Fixture: M3 nut (6 pcs). (6 pcs of screw caps (a) are provided with the unit.) IB-1501268-K...

  • Page 267: Operation Panel I/O Unit

    M800W/M80W Series Connection and Setup Manual 5 Installation 5.3.4 Operation Panel I/O Unit Mount the operation panel I/O unit with the prescribed number of fixing screws. (Note) Refer to "General Specifications: Operation Panel I/O Unit" for the installation dimension and the screw hole position.

  • Page 268: Remote I/O Unit

    M800W/M80W Series Connection and Setup Manual 5 Installation 5.3.5 Remote I/O Unit Mount the remote I/O unit with the prescribed number of fixing screws. (Note) Refer to "General Specifications: Remote I/O Unit" for the installation dimension and the screw hole position. [FCU8-DX220 / FCU8-DX230 / FCU8-DX231 / FCU8-DX202 / FCU8-DX213 / FCU8-DX213-1 / FCU8-DX654 / FCU8-DX654-1 / FCU8-DX408 / FCU8-DX409] Fixing screw: M5 (2pcs)
  • Page 269 M800W/M80W Series Connection and Setup Manual 5 Installation [Install to DIN rail] (1) Set down the rail hook. (2) Hook the upper latch of the unit on the DIN rail. (3) Push the unit into the rail. (4) Lock it. Designate the type below as DIN rail standard - TH35-7.5Fe : 7.5 - TH35-7.5AL : 7.5...

  • Page 270: Function Expansion Unit

    M800W/M80W Series Connection and Setup Manual 5 Installation 5.3.6 Function Expansion Unit Connect the function expansion unit to the expansion slot 1 (EXT1) or expansion slot 2 (EXT2) of the control unit. (1) Push the tabs at the top and bottom of the cover attached to the expansion slot of the control unit. (2) Remove the cover of the expansion slot.

  • Page 271: Communication Expansion Unit

    M800W/M80W Series Connection and Setup Manual 5 Installation 5.3.7 Communication Expansion Unit Connect the communication expansion unit to the expansion slot 3 (EXT3) or expansion slot 4 (EXT4) of the control unit. Install the communication expansion unit as follows: (1) Push the tabs at the top and bottom of the cover attached to the expansion slot of the control unit. (2) Remove the cover of the expansion slot.

  • Page 272: Side Memory I/F Unit

    M800W/M80W Series Connection and Setup Manual 5 Installation 5.3.8 Side Memory I/F Unit Mount the side memory I/F unit with two fixing screws. (Note 1) Refer to "General Specifications: Side Memory I/F Unit" for the installation dimension and the screw hole position.

  • Page 273: Machine Operation Panel

    M800W/M80W Series Connection and Setup Manual 5 Installation 5.3.9 Machine Operation Panel Mount the machine operation panel (main panel and sub panel) with the prescribed number of fixing screws. (Note) Refer to "General Specifications: Machine Operation Panel" for the panel cut dimension drawing and the screw hole position.
  • Page 274 M800W/M80W Series Connection and Setup Manual 5 Installation [FCU8-KB931/FCU8-KB941] - Fixed on the front side Fixing screw: Cheese head screw M3 (4 pcs). (Fixing screws are provided with the unit.) - Fixed on the back side Fixture: M3 nut (4 pcs). (4 pcs of the screw caps (a) are provided with the unit.) IB-1501268-K...
  • Page 275 M800W/M80W Series Connection and Setup Manual 5 Installation IB-1501268-K...

  • Page 276: Precautions For Connecting

    Precautions for Connecting IB-1501268-K...

  • Page 277: Precautions For Wiring

    M800W/M80W Series Connection and Setup Manual 6 Precautions for Connecting 6.1 Precautions for Wiring 6.1.1 Precautions when Connecting/Disconnecting Cables If the cable is connected/disconnected without turning the power OFF, the normal unit or peripheral devices could be damaged, and risks could be imposed. Disconnect each cable with the following procedures.
  • Page 278 M800W/M80W Series Connection and Setup Manual 6 Precautions for Connecting (b) For a flat cable type connector with latches, open the latches in the directions of the arrows, and pull the connector off. Open Pull For a flat cable type connector without latches, hold the connector with a thumb and forefinger, and pull the connector off.
  • Page 279 M800W/M80W Series Connection and Setup Manual 6 Precautions for Connecting (e) For the optical cable connector, pull off while holding down the lock button. Press Pull For the Ethernet connector, pull off while holding down the locked latch. (1) Press Pull (g) For the USB connector, pull off while holding down the locked latch.

  • Page 280: Precautions For Using Optical Communication Cable

    M800W/M80W Series Connection and Setup Manual 6 Precautions for Connecting 6.1.2 Precautions for Using Optical Communication Cable An optical communication cable is used for communication between the control unit and the drive unit. Special precautions, differing from the conventional cable, are required when laying and handling the optical communication cable.

  • Page 281: Precautions For Connecting 24V Power Supply

    M800W/M80W Series Connection and Setup Manual 6 Precautions for Connecting Precautions for laying optical communication cable (1) Do not apply a force exceeding the cable's tolerable tension. Binding the cables too tight with tie-wraps could result in an increased loss or a disconnection. Use a cushioning material such as a sponge or rubber when bundling the cables and fix so that the cables do not move.

  • Page 282: Turning The Power On/Off

    M800W/M80W Series Connection and Setup Manual 6 Precautions for Connecting 6.2 Turning the Power ON/OFF (1) To turn the power ON L1 L2 L3 Personal computer unit Display unit G170 No-fuse breaker (NFB) J070/J071 DCIN 24VDC (b)’ KEYUSB J291 Operation panel USB+S5+ON/OFF I/O unit 24VDC stabilized...
  • Page 283 M800W/M80W Series Connection and Setup Manual 6 Precautions for Connecting (2) To turn the power OFF L1 L2 L3 Personal computer unit Display unit G170 No-fuse breaker (NFB) J070/J071 DCIN 24VDC (e)’ KEYUSB J291 Operation panel USB+S5+ON/OFF I/O unit 24VDC stabilized power supply (2) KEYUSB J070/J071...

  • Page 284: Connection Of Control Unit

    Connection of Control Unit IB-1501268-K...

  • Page 285: Control Unit Connection System Drawing

    M800W/M80W Series Connection and Setup Manual 7 Connection of Control Unit The method for connecting to each unit and device from the control unit is explained in this chapter. 7.1 Control Unit Connection System Drawing 7.1.1 M800W Control unit J070/J071 cable 24VDC Stabilized DCIN...

  • Page 286: M80W

    M800W/M80W Series Connection and Setup Manual 7 Connection of Control Unit 7.1.2 M80W Control unit J070/J071 cable 24VDC Stabilized DCIN power supply G123 terminal Emergency stop (Note 1) Windows-based display Personal computer unit Display unit J303 cable Operation panel I/O unit RIO3 J210 cable...

  • Page 287: Connecting With Power Supply

    M800W/M80W Series Connection and Setup Manual 7 Connection of Control Unit 7.2 Connecting with Power Supply Connect a general-purpose 24VDC stabilized power supply to the control unit. J070/J071 DCIN +24V DCIN Bottom of control unit (Note 1) Rush current may occur to lead welding on the contacts, when a magnetic switch such as relay directly controls 24VDC's ON/OFF during 24V power supply to the control unit.

  • Page 288: Connecting With Emergency Stop Signal

    M800W/M80W Series Connection and Setup Manual 7 Connection of Control Unit 7.3 Connecting with Emergency Stop Signal Connect the emergency stop switch to EMG connector of the control unit. (Note) For M800W, EMG connector is allocated on the bottom of the control unit. Emergency stop switch J120...
  • Page 289 M800W/M80W Series Connection and Setup Manual 7 Connection of Control Unit ISO13849-1 (PLd, Cat.3) and IEC62061 (SIL CL2) can be realized by using the safety remote I/O unit (directly wiring the external emergency stop redundantly). Refer to "Smart safety observation" (BNP-C3072-022) for details. ...

  • Page 290: Connecting With Personal Computer Unit

    M800W/M80W Series Connection and Setup Manual 7 Connection of Control Unit Control unit Stabilized power supply +24V 0V(LG Emergency MDS-EJ/EJH stop switch Control unit J120 +24V EMGIN MDS-EJ/EJH Emergency stop input circuit (1) External emergency stop cannot substitute the emergency stop signal which is input to NC.

  • Page 291: Connecting With Graphic Control Unit

    M800W/M80W Series Connection and Setup Manual 7 Connection of Control Unit 7.5 Connecting with Graphic Control Unit Connect the graphic control unit to GDI connector of the control unit. Control unit Graphic control unit J303 LAN2 Cable drawing "Cable : J303 Cable" Connector pin assignment: "General Specifications: Control Unit"...

  • Page 292: Connecting With Remote I/O Unit

    M800W/M80W Series Connection and Setup Manual 7 Connection of Control Unit 7.7 Connecting with Remote I/O Unit Connect the remote I/O unit to RIO1 or RIO2 connector of the control unit. Control unit Remote I/O unit RIO3 Remote I/O 3ch J210 RIO1 Max.64 stations Max.

  • Page 293: Connecting With Drive Unit

    M800W/M80W Series Connection and Setup Manual 7 Connection of Control Unit 7.8 Connecting with Drive Unit Connect the optical communication cables from the NC to the each drive unit so that they run in a straight line from the NC to the drive unit that is a final axis. Note that the number of connected axes is limited by the NC. (Note) Refer to "Precautions for Using Optical Communication Cable"...

  • Page 294: Connecting With Drive Unit Mds-E/Eh Series

    M800W/M80W Series Connection and Setup Manual 7 Connection of Control Unit 7.8.1 Connecting with Drive Unit MDS-E/EH Series 7.8.1.1 Connection of Optical Communication Cables CAUTION 1. Connect the NC and the drive units by the optical communication cables. The distance between the NC and the final drive unit must be within 30m and the specified bending radius (for wiring inside panel: 25mm, and for wiring outside panel: 50mm) or more.
  • Page 295 M800W/M80W Series Connection and Setup Manual 7 Connection of Control Unit (2) When Using Two or More Power Supply Units within a Single NC Communication Bus System Two or more power supply units may be required within a single NC communication bus system if the spindle drive unit capacity is large.
  • Page 296 M800W/M80W Series Connection and Setup Manual 7 Connection of Control Unit (3) When using the additional axis drive unit by supplying power (L+, L-) from MDS-EM/EMH unit The power (L+, L-) can be supplied to the additional axis drive unit by using the power supply part which is built into MDS-EM/EMH.

  • Page 297: Drive Unit Arrangement

    M800W/M80W Series Connection and Setup Manual 7 Connection of Control Unit 7.8.1.2 Drive Unit Arrangement Arrange the drive units in the following procedure. (1) Install a power supply unit. (2) Arrange drive units in order of the nominal current from largest from the right. (3) In the arrangement, the clearance between the units is 1 mm.

  • Page 298: Connecting With Drive Unit Mds-Em/Emh Series

    M800W/M80W Series Connection and Setup Manual 7 Connection of Control Unit 7.8.2 Connecting with Drive Unit MDS-EM/EMH Series CAUTION Connect the NC and the drive units by the optical communication cables. The distance between the NC and the final drive unit must be within 30m and the specified bending radius (for wiring inside panel: 25mm, and for wiring outside panel: 50mm) or more.
  • Page 299 M800W/M80W Series Connection and Setup Manual 7 Connection of Control Unit (2) When using the MDS-E/EH unit together The power (L+, L-) can be supplied to the additional axis drive unit by using the power supply part which is built into MDS-EM/EMH.

  • Page 300: Connecting With Drive Unit Mds-Ej/Ejh Series

    M800W/M80W Series Connection and Setup Manual 7 Connection of Control Unit 7.8.3 Connecting with Drive Unit MDS-EJ/EJH Series CAUTION Connect the NC and the drive units by the optical communication cables. The distance between the NC and the final drive unit must be within 30m and the specified bending radius (for wiring inside panel: 25mm, and for wiring outside panel: 50mm) or more.

  • Page 301: Connecting With Rs-232C Device

    M800W/M80W Series Connection and Setup Manual 7 Connection of Control Unit 7.9 Connecting with RS-232C Device (1) Connect the RS-232C device to SIO connector of the control unit. Control unit J031 RS-232C device Cable name J030 cable J031 cable Cable drawing: "Cable: J030/J031 Cable"...

  • Page 302: Connecting With Skip Signal (Sensor)

    M800W/M80W Series Connection and Setup Manual 7 Connection of Control Unit 7.10 Connecting with Skip Signal (Sensor) Connect the skip signals to SKIP connector of the control unit. Skip signals are used for processing high-speed signals. Always shield the cable. Control unit SKIP J100...
  • Page 303 M800W/M80W Series Connection and Setup Manual 7 Connection of Control Unit <24V connection at COM terminal> Control unit SKIP J100 2.35kΩ Stabilized power supply 24VDC(+) 1,5,11,15 24V connection at COM terminal (Note 1) NC recognizes input signals of 2ms or more as the valid skip signals. If machine contacts (relay, etc.) are used, malfunctions will occur due to chattering.

  • Page 304: Connecting With Manual Pulse Generator

    M800W/M80W Series Connection and Setup Manual 7 Connection of Control Unit 7.11 Connecting with Manual Pulse Generator Connect the 5V power supply type manual pulse generator (2ch) to AIO connector of the control unit. 5V manual pulse generator (Rear view) NO.1 When connecting one 5V 5V 0V A B...

  • Page 305: Handle Numbers

    M800W/M80W Series Connection and Setup Manual 7 Connection of Control Unit 7.11.1 Handle Numbers There are two types of the handle numbers assignment: automatic assignment and arbitrary assignment. [Automatic assignment] Set all the parameters from "#1395 H1_pno (1st handle selection)" to "#1397 H3_pno (3rd handle selection)" to "0000".

  • Page 306: Connecting Device Via Function Expansion Unit

    M800W/M80W Series Connection and Setup Manual 7 Connection of Control Unit 7.12 Connecting Device via Function Expansion Unit Mount the function expansion unit onto the dedicated slot of the control unit. 7.12.1 Connecting Device via Encoder (Manual Pulse Generator) I/F Expansion Unit (1) Connecting with synchronous feed encoder Synchronous feed encoder R054 cable...

  • Page 307: Connecting I/O Device Via Communication Expansion Unit

    M800W/M80W Series Connection and Setup Manual 7 Connection of Control Unit 7.13 Connecting I/O Device via Communication Expansion Unit Mount the communication expansion unit onto the dedicated slot of the control unit. (Note) The available combinations of the communication expansion units for which two slots can be used are as follows.

  • Page 308: Connecting I/O Device Via Cc-Link

    M800W/M80W Series Connection and Setup Manual 7 Connection of Control Unit 7.13.1 Connecting I/O Device via CC-Link Use the dedicated communication cable for CC-Link network connection. Connect the communication cable to the communication connector of the CC-Link expansion unit. The connector for the communication cable on the CC-Link expansion unit side is provided with the CC-Link expansion unit.
  • Page 309 M800W/M80W Series Connection and Setup Manual 7 Connection of Control Unit [CC-Link cable connecting procedure] (1) Remove the sheath of the CC-Link cable about 4cm. Shield mesh CC-Link cable (2) Isolate the shield mesh and the wires coverd with shield tape. Remove the shield tape from wires.
  • Page 310 M800W/M80W Series Connection and Setup Manual 7 Connection of Control Unit (5) Insert the CC-Link cable into the connector of CC-Link unit. Control unit CC-Link expansion unit Connector of CC-link unit CC-link cable (Note) Connector of CC-Link unit is two-step structure. It is not different even if attach the cable to whichever.

  • Page 311: Connecting I/O Device Via Profibus-Dp

    M800W/M80W Series Connection and Setup Manual 7 Connection of Control Unit 7.13.2 Connecting I/O Device via PROFIBUS-DP The expansion unit FCU8-EX563 functions as a master station of PROFIBUS-DP. Use the PROFIBUS dedicated communication cable for connection to PROFIBUS-DP. Make sure to attach the terminator to the final station unit of the network. There is a slide switch on the PROFIBUS communication cable for setting the terminator.

  • Page 312: Connecting I/O Device Via Cc-Link Ie Field

    M800W/M80W Series Connection and Setup Manual 7 Connection of Control Unit 7.13.3 Connecting I/O Device via CC-Link IE Field The expansion unit FCU8-EX564 functions as master station or slave (local) station of CC-Link IE Field. Connect the CC-Link IE Field-compatible equipment with an ethernet cable (category 5e or above and twisted pair shield cable). For details, refer to "M800/M80 Series CC-Link IE Field (Master/local) Specifications manual".

  • Page 313: Connecting I/O Device Via Ethernet/Ip

    M800W/M80W Series Connection and Setup Manual 7 Connection of Control Unit 7.13.4 Connecting I/O Device via EtherNet/IP The expansion unit FCU8-EX565 functions as a scanner or an adapter of EtherNet/IP. Connect the EtherNet/IP- compatible equipment with an ethernet cable (category 5e or above and twisted pair shield cable). For details, refer to "M800/M80 Series EtherNet/IP Specifications manual".

  • Page 314: Connecting I/O Device Via Fl-Net

    M800W/M80W Series Connection and Setup Manual 7 Connection of Control Unit 7.13.5 Connecting I/O Device via FL-net The expansion unit FCU8-EX568 functions as a node of FL-net. Connect the FL-net-compatible equipment with an ethernet cable (category 5e or above and twisted pair shield cable). FL-net-compatible equipment Industrial switching hub Industrial switching hub...
  • Page 315 M800W/M80W Series Connection and Setup Manual 7 Connection of Control Unit IB-1501268-K...

  • Page 316: Connection Of Personal Computer Unit

    Connection of Personal Computer Unit IB-1501268-K...

  • Page 317: Personal Computer Unit Connection System Drawing

    M800W/M80W Series Connection and Setup Manual 8 Connection of Personal Computer Unit 8.1 Personal Computer Unit Connection System Drawing Personal computer unit J070/J071 cable 24VDC Stabilized DCIN power supply ON/OFF switch G170 cable ON/OFF Control unit J303 cable For 15-type display unit Display unit Attached cable of unit LVDS1...

  • Page 318: Connecting With Power Supply

    M800W/M80W Series Connection and Setup Manual 8 Connection of Personal Computer Unit 8.2 Connecting with Power Supply Connect 24VDC power supply (general-purpose stabilized power supply) to the personal computer unit. Personal computer unit DCIN ON/OFF G170 LGON LGOFF ON/OFF Faston terminal#110 for ON/OFF switch 24VDC stabilized power supply J070/J071...

  • Page 319: Connecting With Control Unit

    M800W/M80W Series Connection and Setup Manual 8 Connection of Personal Computer Unit 8.3 Connecting with Control Unit Connect the control unit to GDI connector of the personal computer unit. Control unit Personal computer unit J303 Cable drawing "Cable : J303 Cable" Connector pin assignment: "General Specifications: Personal Computer Unit"...

  • Page 320: Connecting With Side Memory I/F Unit

    M800W/M80W Series Connection and Setup Manual 8 Connection of Personal Computer Unit 8.5 Connecting with Side Memory I/F Unit Connect the side memory I/F unit to the USB-2 connector of the personal computer unit. Side memory I/F unit Personal computer unit PCUSB USB2-2 J292...
  • Page 321 M800W/M80W Series Connection and Setup Manual 8 Connection of Personal Computer Unit IB-1501268-K...

  • Page 322: Connection Of Graphic Control Unit

    Connection of Graphic Control Unit IB-1501268-K...

  • Page 323: Graphic Control Unit Connection System Drawing

    M800W/M80W Series Connection and Setup Manual 9 Connection of Graphic Control Unit 9.1 Graphic Control Unit Connection System Drawing Graphic Control Unit J070/J071 cable 24VDC Stabilized DCIN power supply ON/OFF switch J170 cable J120 cable Emergency stop signal J303 cable LAN1 Network Control unit...

  • Page 324: Connecting With Power Supply

    M800W/M80W Series Connection and Setup Manual 9 Connection of Graphic Control Unit 9.2 Connecting with Power Supply Connect 24VDC power supply (general-purpose stabilized power supply) to the graphic control unit. Graphic control unit DCIN J170 LGON LGOFF ON/OFF Faston terminal#110 for ON/OFF switch 24VDC stabilized power supply DCIN...

  • Page 325: Connecting With Emergency Stop Signal

    M800W/M80W Series Connection and Setup Manual 9 Connection of Graphic Control Unit 9.3 Connecting with Emergency Stop Signal Connect the emergency stop switch to EMG connector of the graphic control unit. Emergency stop switch Graphic control unit J120 Emergency stop switch Graphic control unit +24V EMGIN...

  • Page 326: Connecting With Control Unit

    M800W/M80W Series Connection and Setup Manual 9 Connection of Graphic Control Unit 9.4 Connecting with Control Unit Connect the control unit to LAN2 connector of the graphic control unit. Control unit Graphic control unit J303 LAN2 Cable drawing "Cable : J303 Cable" Connector pin assignment: "General Specifications: Graphic Control Unit"...

  • Page 327: Connecting With Rs-232C Device

    M800W/M80W Series Connection and Setup Manual 9 Connection of Graphic Control Unit 9.6 Connecting with RS-232C Device Connect the RS-232C device to SIO connector of the graphic control unit. Graphic control unit J031 RS-232C device Cable name J030 cable J031 cable ...

  • Page 328: Connection Of Keyboard Unit

    Connection of Keyboard Unit IB-1501268-K...

  • Page 329: Keyboard Unit Connection System Drawing

    M800W/M80W Series Connection and Setup Manual 10 Connection of Keyboard Unit The method for connecting to each unit and device from the keyboard unit is briefly explained in this chapter. 10.1 Keyboard Unit Connection System Drawing Operation panel I/O unit Keyboard unit G402 cable...

  • Page 330: Connection Of Operation Panel I/O Unit

    Connection of Operation Panel I/O Unit IB-1501268-K...

  • Page 331: Operation Panel I/O Unit Connection System Drawing

    M800W/M80W Series Connection and Setup Manual 11 Connection of Operation Panel I/O Unit 11.1 Operation Panel I/O Unit Connection System Drawing Operation panel I/O unit Connector of the add-on card J070/J071 cable 24VDC Stabilized DCIN power supply J120 cable Emergency stop signal Control unit J210 cable...

  • Page 332: Connecting With Power Supply

    M800W/M80W Series Connection and Setup Manual 11 Connection of Operation Panel I/O Unit 11.2 Connecting with Power Supply Connect 24VDC power supply (general-purpose stabilized power supply) to the operation panel I/O unit. 24VDC stabilized power supply DCIN J070/J071 Operation panel +24V I/O unit DCIN...

  • Page 333: Connecting With Emergency Stop Signal

    M800W/M80W Series Connection and Setup Manual 11 Connection of Operation Panel I/O Unit 11.3 Connecting with Emergency Stop Signal Connect the emergency stop switch to EMG connector of the operation panel I/O unit. Emergency stop switch J120 Operation panel I/O unit Emergency stop switch Operation panel I/O unit...

  • Page 334: Connecting With Frame Ground

    M800W/M80W Series Connection and Setup Manual 11 Connection of Operation Panel I/O Unit 11.4 Connecting with Frame Ground M4 screw Round terminal Frame ground IB-1501268-K...

  • Page 335: Connecting With Control Unit

    M800W/M80W Series Connection and Setup Manual 11 Connection of Operation Panel I/O Unit 11.5 Connecting with Control Unit [Windows-based display] Connect the control unit to RIO3 connector of the operation panel I/O unit. Control unit Operation panel I/O unit RIO3 RIO3EXT RIO2.0 RIO3...

  • Page 336: Connecting With Personal Computer Unit

    M800W/M80W Series Connection and Setup Manual 11 Connection of Operation Panel I/O Unit 11.6 Connecting with Personal Computer Unit Connect the personal computer unit to KEYUSB connector of the operation panel I/O unit. Operation panel Personal computer unit I/O unit KEYUSB J291 KEYUSB...

  • Page 337: Connecting With Remote I/O Unit

    M800W/M80W Series Connection and Setup Manual 11 Connection of Operation Panel I/O Unit 11.9 Connecting with Remote I/O Unit [Windows-based display] Connect the remote I/O unit to RIO3EXT connector of the operation panel I/O unit. Control unit Operation panel I/O unit Remote I/O unit RIO3 RIO3EXT...

  • Page 338: Connecting With Manual Pulse Generator (Mpg)

    M800W/M80W Series Connection and Setup Manual 11 Connection of Operation Panel I/O Unit 11.10 Connecting with Manual Pulse Generator (MPG) Connect the manual pulse generator to MPG connector of the operation panel I/O unit. Both 5V power supply type (UFO-01-2Z9) and 12V power supply type (HD60C) manual pulse generator can be used. Take the maximum cable length, etc.
  • Page 339 M800W/M80W Series Connection and Setup Manual 11 Connection of Operation Panel I/O Unit (2) Connecting with 12V manual pulse generator (maximum cable length: 50m) Connect the 12V manual pulse generator to the connector MPG. NO.1 When connecting one 12V manual pulse 12V manual pulse 12V 0V generator...

  • Page 340: Handle Numbers

    M800W/M80W Series Connection and Setup Manual 11 Connection of Operation Panel I/O Unit 11.10.1 Handle Numbers There are two types of the handle numbers assignment: automatic assignment and arbitrary assignment. [Automatic assignment] Set all the parameters from "#1395 H1_pno (1st handle selection)" to "#1397 H3_pno (3rd handle selection)" to "0000".

  • Page 341: Connecting With Machine Operation Panel

    M800W/M80W Series Connection and Setup Manual 11 Connection of Operation Panel I/O Unit 11.11 Connecting with Machine Operation Panel Connect the machine operation panel to CG31/CG32/CG33/CG34 connector of the operation panel I/O unit. [FCU8-DX830/DX730] Machine operation panel (example) Operation panel I/O unit J351 CG31 CG33...
  • Page 342 M800W/M80W Series Connection and Setup Manual 11 Connection of Operation Panel I/O Unit [FCU8-DX837] Machine operation panel (example) Operation panel I/O unit J351 CG31 CG33 J351 CG32 CG34 Solid wire : 0.08 - 1.5 mm Twisted wire : 0.08 - 1.5 mm Bar terminal with insulation collar : 0.25 - 0.75 mm Bar terminal without insulation collar...

  • Page 343: Wiring For 24V Common Input

    M800W/M80W Series Connection and Setup Manual 11 Connection of Operation Panel I/O Unit 11.11.1 Wiring for 24V Common Input [Machine input 24V common] Machine side Operation panel I/O unit Machine side Operation panel I/O unit CG31 CG33 X200 X220 X201 X221 X202 X222...

  • Page 344: Wiring For 0V Common Input

    M800W/M80W Series Connection and Setup Manual 11 Connection of Operation Panel I/O Unit 11.11.2 Wiring for 0V Common Input [Machine input 0V common] Machine side Operation panel I/O unit Machine side Operation panel I/O unit CG31 CG33 X200 X220 X201 X221 X202 X222...

  • Page 345: Wiring For Source Type Output

    M800W/M80W Series Connection and Setup Manual 11 Connection of Operation Panel I/O Unit 11.11.3 Wiring for Source Type Output [FCU8-DX830 / FCU8-DX837 / FCU8-DX730] Machine side Operation panel I/O unit Machine side Operation panel I/O unit CG32 CG34 Y200 Y220 Y201 Y221 Y202...
  • Page 346 M800W/M80W Series Connection and Setup Manual 11 Connection of Operation Panel I/O Unit [FCU8-DX834] Machine side FCU8-DX834 Machine side FCU8-DX834 CG32 CG34 Y200 Y220 Y201 Y221 Y202 Y222 Y203 Y223 Y204 Y224 Y205 Y225 Y206 Y226 Y207 Y227 Y208 Y228 Y209 Y229 Y20A...

  • Page 347: Connecting With Safety Machine Control Signal (Fcu8-Dx837)

    M800W/M80W Series Connection and Setup Manual 11 Connection of Operation Panel I/O Unit 11.11.4 Connecting with Safety Machine Control Signal (FCU8-DX837) [Safety DI input] Machine side Operation panel I/O unit SX00A SX00B COMA+ COMB+ SX01A SX01B COMA+ COMB+ SX02A SX02B COMA+ COMB+ SX03A...

  • Page 348: Connection With The Scan Input Signal (Fcu8-Dx834)

    M800W/M80W Series Connection and Setup Manual 11 Connection of Operation Panel I/O Unit 11.11.5 Connection with the scan input signal (FCU8-DX834) Machine side FCU8-DX834 OPKB KYC0* X247 X246 X245 X244 X243 X242 X241 X240 KYC1* X24F X24E X24D X24C X24B X24A X249 X248...

  • Page 349: Connection With The Scan Output Signal (Fcu8-Dx834)

    M800W/M80W Series Connection and Setup Manual 11 Connection of Operation Panel I/O Unit 11.11.6 Connection with the scan output signal (FCU8-DX834) Machine side FCU8-DX834 OPKB LC0A Y247 Y246 Y245 Y244 Y243 Y242 Y241 Y240 LC1A Y24F Y24E Y24D Y24C Y24B Y24A Y249 Y248...

  • Page 350: Connection Of Remote I/O Unit

    Connection of Remote I/O Unit IB-1501268-K...

  • Page 351: Remote I/O Unit Connection System Drawing

    M800W/M80W Series Connection and Setup Manual 12 Connection of Remote I/O Unit This chapter describes the connection of the remote I/O unit and machine control signals. 12.1 Remote I/O Unit Connection System Drawing Remote I/O unit J070/J071 cable 24VDC Stabilized DCIN power supply Previous stage's remote I/O...

  • Page 352: Connecting With Power Supply

    M800W/M80W Series Connection and Setup Manual 12 Connection of Remote I/O Unit 12.2 Connecting with Power Supply Connect 24VDC power supply (general-purpose stabilized power supply) to the remote I/O unit. [FCU8-DX220 / FCU8-DX230 / FCU8-DX231 / FCU8-DX202 / FCU8-DX213 / FCU8-DX213-1 / FCU8-DX654 / FCU8-DX654-1 / FCU8-DX408 / FCU8-DX409] Stabilized power supply...
  • Page 353 M800W/M80W Series Connection and Setup Manual 12 Connection of Remote I/O Unit [FCU8-DX651] Stabilized power supply 24VDC(+) J070/071 cable DCIN DCOUT G071 cable DCIN Cable drawing "Cable : J070/J071 Cable", "Cable : G071 Cable" Connector pin assignment: "General Specifications: Remote I/O Unit" (DCIN connector) IB-1501268-K...

  • Page 354: Connecting With Frame Ground

    M800W/M80W Series Connection and Setup Manual 12 Connection of Remote I/O Unit 12.3 Connecting with Frame Ground [FCU8-DX220 / FCU8-DX230 / FCU8-DX231 / FCU8-DX202 / FCU8-DX213 / FCU8-DX213-1 / FCU8-DX654 / FCU8-DX654-1 / FCU8-DX408 / FCU8-DX409] Frame ground 250 Series flat terminal ...

  • Page 355: Connecting With Control Unit

    M800W/M80W Series Connection and Setup Manual 12 Connection of Remote I/O Unit 12.4 Connecting with Control Unit Control unit Remote I/O unit RIO3 Remote I/O 3ch J210 RIO1 Max.64 stations Max. input: 2048 points Max. output: 2048 points RIO2 Remote I/O 1ch J210 Max.64 stations Max.

  • Page 356: Connecting With Operation Panel I/O Unit

    M800W/M80W Series Connection and Setup Manual 12 Connection of Remote I/O Unit 12.5 Connecting with Operation Panel I/O Unit [Windows-based display] Control unit Operation panel I/O unit Remote I/O unit RIO3 RIO3EXT J210 J210 Remote I/O 3ch RIO3 Max.49 stations Max. input: 1568 points Max.

  • Page 357: Connecting With Machine Control Signal (Fcu8-Dx220 / Fcu8-Dx230 / Fcu8-Dx231 / Fcu8-Dx651)

    M800W/M80W Series Connection and Setup Manual 12 Connection of Remote I/O Unit 12.6 Connecting with Machine Control Signal (FCU8-DX220 / FCU8-DX230 / FCU8-DX231 / FCU8-DX651) [FCU8-DX220] J351 CJ31 J351 CJ32 Cable drawing: "Cable: J351 Cable" Connector pin assignment: "General Specifications: Remote I/O Unit" (CJ31/CJ32 connector) [FCU8-DX230 / FCU8-DX231] J351 CJ31...
  • Page 358 M800W/M80W Series Connection and Setup Manual 12 Connection of Remote I/O Unit [Machine input 0V common] Machine side FCU8-DX220/230/231/651 Machine side FCU8-DX230/231 CJ31 CJ33 DICOM DICOM +24V +24V +24V +24V Stabilized Stabilized power supply power supply 24VDC(+) 24VDC(+) DICOM DICOM Stabilized Stabilized DCIN...
  • Page 359 M800W/M80W Series Connection and Setup Manual 12 Connection of Remote I/O Unit [Machine input 24V common] Machine side FCU8-DX220/230/231/651 Machine side FCU8-DX230/231 CJ31 CJ33 DICOM DICOM +24V +24V +24V +24V Stabilized Stabilized power supply power supply 24VDC(+) DICOM 24VDC(+) DICOM Stabilized Stabilized DCIN...
  • Page 360 M800W/M80W Series Connection and Setup Manual 12 Connection of Remote I/O Unit [Machine output : FCU8-DX220 / FCU8-DX230 / FCU8-DX651] Machine side FCU8-DX220/230/651 Machine side FCU8-DX230 CJ32 CJ34 +24V +24V +24V +24V Stabilized Stabilized DCIN DCIN power supply power supply 24VDC(+) +24V 24VDC(+)
  • Page 361 M800W/M80W Series Connection and Setup Manual 12 Connection of Remote I/O Unit [Machine output : FCU8-DX231] Machine side FCU8-DX231 Machine side FCU8-DX231 CJ32 CJ34 +24V +24V +24V +24V Stabilized Stabilized DCIN DCIN power supply power supply 24VDC(+) +24V 24VDC(+) +24V IB-1501268-K...

  • Page 362: Connecting With Machine Control Signal (Fcu8-Dx213 / Fcu8-Dx213-1 / Fcu8-Dx654 / Fcu8-Dx654-1)

    M800W/M80W Series Connection and Setup Manual 12 Connection of Remote I/O Unit 12.7 Connecting with Machine Control Signal (FCU8-DX213 / FCU8-DX213-1 / FCU8-DX654 / FCU8-DX654-1) [FCU8-DX213 / FCU8-DX213-1 / FCU8-DX654 / FCU8-DX654-1] FCU8-DX213 / 213-1 : CJ35 FCU8-DX654 / 654-1 : Solid wire : 0.08 - 1.5 mm Twisted wire...
  • Page 363 M800W/M80W Series Connection and Setup Manual 12 Connection of Remote I/O Unit [Mounting the wire] (1) Insert a slotted screwdriver (blade width: 2.5mm). (2) Insert the wire and then pull the screwdriver out. [Mounting the connector] (1) Push the connector to the lock lever position. (2) Push the right and left lock levers up simultaneously.
  • Page 364 M800W/M80W Series Connection and Setup Manual 12 Connection of Remote I/O Unit [Machine input (wiring example 1) : FCU8-DX213 / FCU8-DX213-1] Machine side FCU8-DX213/213-1 CJ35 COMA+ COMB+ COMA+ COMB+ COMA+ COMB+ COMA+ COMB+ COMA+ COMB+ COMA+ COMB+ COMA+ COMB+ COMA+ COMB+ Stabilized CJ36...
  • Page 365 M800W/M80W Series Connection and Setup Manual 12 Connection of Remote I/O Unit [Machine input (wiring example 2) : FCU8-DX213 / FCU8-DX213-1] Machine side FCU8-DX213/213-1 CJ35 COMA+ COMB+ COMA+ COMB+ COMA+ COMB+ COMA+ COMB+ COMA+ COMB+ COMA+ COMB+ COMA+ COMB+ COMA+ COMB+ Stabilized CJ36...
  • Page 366 M800W/M80W Series Connection and Setup Manual 12 Connection of Remote I/O Unit [Machine output : FCU8-DX213 / FCU8-DX213-1] Machine side FCU8-DX213/213-1 CJ36 COMA- COMB- COMA- COMB- COMA- COMB- COMA- COMB- Stabilized power supply 24VDC(+) IO24VA IO0VA IO24VB IO0VB Stabilized DCIN power supply 24VDC(+) +24V...
  • Page 367 M800W/M80W Series Connection and Setup Manual 12 Connection of Remote I/O Unit [Safety machine input (wiring example 1) : FCU8-DX654 / FCU8-DX654-1] Machine side FCU8-DX654/654-1 SX00A SX00B COMA+ COMB+ SX01A SX01B COMA+ COMB+ SX02A SX02B COMA+ COMB+ SX03A SX03B COMA+ COMB+ SX04A SX04B...
  • Page 368 M800W/M80W Series Connection and Setup Manual 12 Connection of Remote I/O Unit [Safety machine input (wiring example 2) : FCU8-DX654 / FCU8-DX654-1] Machine side FCU8-DX654/654-1 SX00A SX00B COMA+ COMB+ SX01A SX01B COMA+ COMB+ SX02A SX02B COMA+ COMB+ SX03A SX03B COMA+ COMB+ SX04A SX04B...
  • Page 369 M800W/M80W Series Connection and Setup Manual 12 Connection of Remote I/O Unit [Safety machine output : FCU8-DX654 / FCU8-DX654-1] Machine side FCU8-DX654/654-1 SY00A COMA- SY00B COMB- SY01A COMA- SY01B COMB- SY02A COMA- SY02B COMB- SY03A COMA- SY03B COMB- Stabilized power supply IO24VA 24VDC(+) IO0VA...

  • Page 370: Connecting With Safety Machine Control Signal (Fcu8-Dx651)

    M800W/M80W Series Connection and Setup Manual 12 Connection of Remote I/O Unit 12.8 Connecting with Safety Machine Control Signal (FCU8-DX651) CAUTION 1. Connect the cable to the designated connector. Incorrect connections could damage the device. 2. Do not connect or disconnect the connection cables between each unit while the power is ON. [Safety DI input] Machine side FCU8-DX651...
  • Page 371 M800W/M80W Series Connection and Setup Manual 12 Connection of Remote I/O Unit [Safety relay output] Machine side FCU8-DX651 SDO1 DC24V SYR00A SY00A SYR00A SX08A SY00B SDO2 SYR00B SX08B SYR00B Relay Feedback SDO1 DC24V SYR01A SY01A SYR01A SX09A SY01B SDO2 SYR01B SX09B SYR01B Relay Feedback...

  • Page 372: Connecting With Analog I/O Signal (Fcu8-Dx202)

    M800W/M80W Series Connection and Setup Manual 12 Connection of Remote I/O Unit 12.9 Connecting with Analog I/O Signal (FCU8-DX202) For the analog input/output signals, connect J221 cable to the AIO1 connector of FCU8-DX202. The analog input/output signals are available to connect up to four points for the input, and up to one point for the output. J221 AIO1 ...
  • Page 373 M800W/M80W Series Connection and Setup Manual 12 Connection of Remote I/O Unit Input/output circuit Machine side FCU8-DX202 AIO1 Shield Shell Stabilized DCIN power supply 24VDC(+) +24V CAUTION 1. Connect the cable to the designated connector. Incorrect connections could damage the device. 2.

  • Page 374: Connecting With Thermistor (Fcu8-Dx408)

    M800W/M80W Series Connection and Setup Manual 12 Connection of Remote I/O Unit 12.10 Connecting with Thermistor (FCU8-DX408) Connect the thermistor with THERMISTOR connector. The maximum cable length is 25m. The recommended shield cable is "HK-SB/20276XL, black, LF 1P X 22AWG" made by Taiyo Cabletec. Thermistor Cable with shield THERMISTOR...
  • Page 375 M800W/M80W Series Connection and Setup Manual 12 Connection of Remote I/O Unit [Thermistor cable connecting procedure] The thermistor cable has the following configuration: Thermistor Cable with shield THERMISTOR connector (1) Solder the thermistor to the shield cable and cover the joint surface with the protection tube. Tube for protection (2) Twist the shield of the cable or pull out the drain wire.
  • Page 376 M800W/M80W Series Connection and Setup Manual 12 Connection of Remote I/O Unit [Connecting with thermistor:FCU8-DX408] FCU8-DX408 THERMISTOR Thermistor Thermistor CH1 Thermistor CH1 Shield Thermistor Thermistor CH2 Thermistor CH2 CH12 Thermistor Thermistor CH12 Thermistor CH12 DCIN Stabilized power supply 24VDC(+) +24V IB-1501268-K...

  • Page 377: Connecting With Multi-Analog Input Signal (Fcu8-Dx409)

    M800W/M80W Series Connection and Setup Manual 12 Connection of Remote I/O Unit 12.11 Connecting with Multi-analog Input Signal (FCU8-DX409) There are four types of multi-analog input signals as below: - Voltage input signal - Current input signal - Thermocouple input signal - Resistance temperature detector input signal Connect these signals to AI connector.
  • Page 378 M800W/M80W Series Connection and Setup Manual 12 Connection of Remote I/O Unit AI : DFMC1,5/12-ST-3,5-LR (Phoenix Contact) Solid wire : 0.2-1.5mm Twisted wire : 0.2-1.5mm Bar terminal with insulation collar : 0.25-0.75mm Bar terminal without insulation collar : 0.25-1.5mm Stripping line length : 10mm ...
  • Page 379 M800W/M80W Series Connection and Setup Manual 12 Connection of Remote I/O Unit [Mounting the wire] (1) Push in the wire opening lever (orange) using a slotted screwdriver (blade width: 2.5mm). (2) Insert the wire and then pull the screwdriver out of the wire opening lever. [Mounting the connector] (1) Push the connector to the lock and release (LR) lever position.
  • Page 380 M800W/M80W Series Connection and Setup Manual 12 Connection of Remote I/O Unit (a) Connecting with the voltage input signal Machine side FCU8-DX409 Shield Shield Shield Shield DCIN Stabilized power supply 24VDC(+) +24V - Use the twisted cable with shield to reduce the influence of noise. - Connect the shield to FG pin of AI connector.
  • Page 381 M800W/M80W Series Connection and Setup Manual 12 Connection of Remote I/O Unit (b) Connecting with the current input signal Machine side FCU8-DX409 Shield Shield Shield Shield DCIN Stabilized power supply 24VDC(+) +24V - Use the twisted cable with shield to reduce the influence of noise. - Connect the shield to FG pin of AI connector.
  • Page 382 M800W/M80W Series Connection and Setup Manual 12 Connection of Remote I/O Unit (c) Connecting with the thermocouple input signal FCU8-DX409 Cold junction compensation resistor Thermocouple (Pt100) Shield Cold junction compensation resistor (Pt100) 2cm or shorter Set the lead length 2cm or shorter including the length to insert to AI connector.
  • Page 383 M800W/M80W Series Connection and Setup Manual 12 Connection of Remote I/O Unit (d) Connecting with the resistance temperature detector input signal There are 3-wire type and 4-wire type for the connecting method of resistance temperature detector. <3-wire type> FCU8-DX409 Resistance temperature detector Shield...
  • Page 384 M800W/M80W Series Connection and Setup Manual 12 Connection of Remote I/O Unit <4-wire type> FCU8-DX409 Resistance temperature detector Shield Resistance temperature detector Shield Resistance temperature detector Shield Resistance temperature detector Shield DCIN Stabilized power supply 24VDC(+) +24V - Use the twisted cable with shield to reduce the influence of noise. - Connect the shield to FG pin of AI connector.
  • Page 385 M800W/M80W Series Connection and Setup Manual 12 Connection of Remote I/O Unit IB-1501268-K...

  • Page 386: Connection Of Side Memory I/F Unit

    Connection of Side Memory I/F Unit IB-1501268-K...

  • Page 387: Side Memory I/F Unit Connection System Drawing

    M800W/M80W Series Connection and Setup Manual 13 Connection of Side Memory I/F Unit The method for connecting to each unit and device from the side memory I/F unit is explained in this chapter. (Note) Side memory I/F unit is only for 19-type display unit. 13.1 Side Memory I/F Unit Connection System Drawing Side Memory I/F Unit Personal computer unit...

  • Page 388: Connection Of Manual Pulse Generator

    Connection of Manual Pulse Generator IB-1501268-K...

  • Page 389: Manual Pulse Generator Connection System Drawing

    M800W/M80W Series Connection and Setup Manual 14 Connection of Manual Pulse Generator The method for connecting to each unit and device from the manual pulse generator is briefly explained in this chapter. 14.1 Manual Pulse Generator Connection System Drawing Connecting to control unit (5V) Control unit 5V manual pulse generator J026/J027...

  • Page 390: Connecting With Control Unit

    M800W/M80W Series Connection and Setup Manual 14 Connection of Manual Pulse Generator 14.2 Connecting with Control Unit 5V manual pulse generator (Rear view) NO.1 When connecting one 5V 5V 0V A B manual pulse generator J026 NO.1 NO.2 When connecting two 5V 5V 0V A B 5V 0V A B manual pulse generators...

  • Page 391: Connecting With Encoder (Manual Pulse Generator) I/F Expansion Unit

    M800W/M80W Series Connection and Setup Manual 14 Connection of Manual Pulse Generator (2) 12V manual pulse generator (maximum cable length: 50m) NO.1 When connecting one 12V manual pulse 12V manual pulse 12V 0V generator generator HD60C (Rear view) J020 Operation panel NO.2 NO.1 I/O unit...

  • Page 392: Connection Of Synchronous Feed Encoder

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  • Page 393: Synchronous Feed Encoder Connection System Drawing

    M800W/M80W Series Connection and Setup Manual 15 Connection of Synchronous Feed Encoder The method for connecting to each unit and device from the synchronous feed encoder is explained in this chapter. 15.1 Synchronous Feed Encoder Connection System Drawing Encoder (manual pulse generator) I/F expansion unit Synchronous feed encoder R050/R054 cable...

  • Page 394: Connection Of Machine Operation Panel

    Connection of Machine Operation Panel IB-1501268-K...

  • Page 395: Machine Operation Panel Connection System Drawing

    M800W/M80W Series Connection and Setup Manual 16 Connection of Machine Operation Panel This chapter briefly explains how to connect the machine operation panel to each unit and device. 16.1 Machine Operation Panel Connection System Drawing Control unit DCIN G071 (Only when relaying the power) RIO3 Operation panel I/O unit J210...

  • Page 396: Connecting With Power Supply

    M800W/M80W Series Connection and Setup Manual 16 Connection of Machine Operation Panel 16.2 Connecting with Power Supply Connect 24VDC power supply (general-purpose stabilized power supply) to the main panel of the machine operation panel. [FCU8-KB921/KB922/KB923/KB924/KB925/KB926] Stabilized power supply DCIN 24VDC(+) J070/J071 ...

  • Page 397: Connecting With Frame Ground

    M800W/M80W Series Connection and Setup Manual 16 Connection of Machine Operation Panel 16.3 Connecting with Frame Ground Connect 24VDC power supply (general-purpose stabilized power supply) to the main panel of the machine operation panel. [FCU8-KB921/KB922/KB923/KB924/KB925/KB926] Round terminal Frame ground screw 16.4 Connecting with Operation Panel I/O Unit Control unit Operation panel I/O unit...

  • Page 398: Connecting Emergency Stop Switch

    M800W/M80W Series Connection and Setup Manual 16 Connection of Machine Operation Panel 16.5 Connecting Emergency Stop Switch Operation panel I/O unit Machine operation panel (sub panel) Emergency stop switch J121 Cable drawing: "Cable: J121 Cable" Connector pin assignment: "General Specifications: Machine Operation Panel: Sub Panel A" (emergency stop switch) 16.6 Connecting with Sub Panel Rapid traverse override...
  • Page 399 M800W/M80W Series Connection and Setup Manual 16 Connection of Machine Operation Panel Main panel A/B (FCU8-KB92x) Sub panel A (FCU8-KB931/KB941) [SUBP] Rotary Switch (For cutting feedrate override) 21 position Real gray code Rotary Switch (For rapid traverse override) 8 position Real gray code...
  • Page 400 M800W/M80W Series Connection and Setup Manual 16 Connection of Machine Operation Panel Main panel A/B (FCU8-KB92x) [SUBP] Sub panel A (FCU8-KB931/KB941) Memory protection switch 2 notch Key shape 2c Manual return type Switch input spare (3 points) [EXT] Spare for signal relay...

  • Page 401: Software Interface

    M800W/M80W Series Connection and Setup Manual 16 Connection of Machine Operation Panel 16.7 Software Interface Station Nos. of the machine operation panel RIOs are fixed. Device Nos. such as switch and LED on the machine operation panel are fixed as follows: Channel Device Function...
  • Page 402 M800W/M80W Series Connection and Setup Manual 16 Connection of Machine Operation Panel Key switch Device Key switch Device ZR5$24[0] ZR5$26[0] ZR5$24[1] ZR5$26[1] ZR5$24[2] ZR5$26[2] ZR5$24[3] ZR5$26[3] ZR5$24[4] ZR5$26[4] ZR5$24[5] ZR5$26[5] ZR5$24[6] ZR5$26[6] ZR5$24[7] ZR5$26[7] ZR5$24[8] ZR5$26[8] ZR5$24[9] ZR5$26[9]...
  • Page 403 M800W/M80W Series Connection and Setup Manual 16 Connection of Machine Operation Panel Device Device ZR6$24[0] ZR6$26[0] ZR6$24[1] ZR6$26[1] ZR6$24[2] ZR6$26[2] ZR6$24[3] ZR6$26[3] ZR6$24[4] ZR6$26[4] ZR6$24[5] ZR6$26[5] ZR6$24[6] ZR6$26[6] ZR6$24[7] ZR6$26[7] ZR6$24[8] ZR6$26[8] ZR6$24[9] ZR6$26[9] ZR6$24[A] ZR6$26[A] ZR6$24[B] Not used ZR6$26[B]...
  • Page 404 M800W/M80W Series Connection and Setup Manual 16 Connection of Machine Operation Panel (2) Sub panel Sub panel is equipped with cutting override, rapid traverse override, memory protection switch and emergency stop switch. Direct wiring is available for the emergency stop switch, and device numbers for the other switches are assigned as listed below: (a) Cutting override (6bit) Device...
  • Page 405 M800W/M80W Series Connection and Setup Manual 16 Connection of Machine Operation Panel IB-1501268-K...

  • Page 406: Connection Of Handy Terminal

    Connection of Handy Terminal IB-1501268-K...

  • Page 407: Handy Terminal Connection System Drawing

    M800W/M80W Series Connection and Setup Manual 17 Connection of Handy Terminal This chapter briefly explains how to connect the handy terminal to each unit and device. 17.1 Handy Terminal Connection System Drawing [M800W] Handy terminal Control unit G430 cable HOST [M80W] Handy terminal Control unit...

  • Page 408: Cable

    Cable IB-1501268-K...

  • Page 409: Symbols For Writing Cable Drawings

    M800W/M80W Series Connection and Setup Manual 18 Cable 18.1 Symbols for Writing Cable Drawings indicates twisted pair. indicates the shield sheath. indicates shield clamping to the grounding plate. (4) In the cable drawings, the partner of the twisted pair cable is given a priority, so please be aware that the pin No. of the connectors at both ends are not necessarily in sequential order.

  • Page 410: Cable Relating To Nc

    M800W/M80W Series Connection and Setup Manual 18 Cable 18.2 Cable Relating to NC 18.2.1 FCUA-R050/R054 Cable Max. cable length: 30m Application: Synchronous encoder - control unit FCUA-R050 FCUA-R054 ENC1 ENC1A (ENC2A) ENC1A*(ENC2A*) ENC1B (ENC2B) ENC1B*(ENC2B*) ENC1Z (ENC2Z) ENC1Z*(ENC2Z*) [FCUA-R050 cable] Connector: MS3106B20-29S [ENC1] Cable clamp: MS3057-12A...

  • Page 411: G071 Cable

    M800W/M80W Series Connection and Setup Manual 18 Cable 18.2.2 G071 Cable Max. cable length: 1m Application: 24VDC relay cable for machine operation panel DCOUT DCIN R : Red W : White G : Green [DCOUT] [DCIN] Connector: 2-178288-3 Wire material: UL1264 AWG16 Connector: 2-178288-3 Contact: 1-175218-5 x 3 (Red, White, Green)

  • Page 412: G170 Cable

    M800W/M80W Series Connection and Setup Manual 18 Cable 18.2.4 G170 Cable Max. cable length: 15m Application: ON/OFF switch cable (ON/OFF switch - display unit) ON/OFF LGON LGOFF ON/OFF LGON LGOFF [ON/OFF] Connector: 50-57-9404 Wire material: UL1007 AWG22 Faston terminal #110 x 4 Contact: 0016020103 (Red, White) Manufacturer: MOLEX...

  • Page 413: G430 Cable

    M800W/M80W Series Connection and Setup Manual 18 Cable 18.2.5 G430 Cable Max. cable length: 10m Application: For connection to handy terminal HOST Control unit Handy terminal Cotrol panel terminal block HOST HA1A HA1B SD(TXD) RD(RXD) SD(TXD) RD(RXD) CS(CTS) RS(RTS) RS(RTS) CS(CTS) DR(DSR) ER(DTR)

  • Page 414: G460 Cable

    M800W/M80W Series Connection and Setup Manual 18 Cable 18.2.6 G460 Cable Max. cable length: 0.5m Application: Cable for machine operation panel (cable between main panel and sub panel) RSW1 SUBP RSW2 SW-NO SW-NO SW-C SW-C [RSW1][RSW2] 1 : Purple 2 : Blue 3 : Green 4 : Yellow 5 : Orange...

  • Page 415: J010 Cable

    M800W/M80W Series Connection and Setup Manual 18 Cable 18.2.7 J010 Cable Max. cable length: 1m Application: Operation panel I/O interface cable CJ71 CJ71 CJ71 CJ71 TXRXD TXRXD TXRXD* TXRXD* 3.3V 3.3V Drain wire Drain wire AWG22×3P (With shield / drain wire) [CJ71] Connector : 2-1318119-4 Wire material : HRZEV-SB-A(20276) AWG22×3P...

  • Page 416: J020/J021/J022 Cable

    M800W/M80W Series Connection and Setup Manual 18 Cable 18.2.8 J020/J021/J022 Cable Max. cable length: 50m Application: Manual Pulse Generator cable (12V) HA1A HA1B +12V 12V1 HA2A HA2B +12V 12V2 HA3A HA3B 12V3 +12V [MPG] Wire material : [1ch][2ch][3ch] Connector : 10120-3000PE UL2464 U-TKVVBS AWG24 ×...

  • Page 417: J023/J024/J025 Cable

    M800W/M80W Series Connection and Setup Manual 18 Cable 18.2.9 J023/J024/J025 Cable Max. cable length: 20m Application: Manual Pulse Generator cable (5V) HA1A HA1B HA2A HA2B HA3A HA3B [MPG] Wire material : [1ch][2ch][3ch] Connector : 10120-3000PE UL2464 U-TKVVBS AWG22 × 6P Crimp terminal : R1.25-3 ×...

  • Page 418: J026/J027 Cable

    M800W/M80W Series Connection and Setup Manual 18 Cable 18.2.10 J026/J027 Cable Max. cable length: 20m (the maximum length of the cable when connected to the control unit via other units) Application: Manual Pulse Generator cable (5V) HA1A HA1B HA2A HA2B [MPG] Wire material : [1ch][2ch]...

  • Page 419: J030/J031 Cable

    M800W/M80W Series Connection and Setup Manual 18 Cable 18.2.11 J030/J031 Cable Max. cable length: 15m (the maximum length of the cable when connected to the control unit via other units) Application: RS232C I/F cable SIO1 SIO2 SIO1 SD1(TXD1) SD(TXD) RD1(RXD1) RD(RXD) RS1(RTS1) RS(RTS)

  • Page 420: J070/J071 Cable

    M800W/M80W Series Connection and Setup Manual 18 Cable 18.2.12 J070/J071 Cable Max. cable length: 15m(J070) / 20m(J071) Application: 24VDC power cable DCIN DCIN +24V +24V [J070 cable] Wire material : 2464C BIOS-CL3-16 02C × 16AWG(26/0.26) [DCIN] Manufacturer: BANDO DENSEN Connector : 2-178288-3 Crimp terminal : R1.25-4 ×...

  • Page 421: J100 Cable

    M800W/M80W Series Connection and Setup Manual 18 Cable 18.2.13 J100 Cable Max. cable length: 20m Application: Skip SKIP SKIP SKIP0 SKIP1 SKIP2 SKIP3 SKIP4 SKIP5 SKIP6 SKIP7 [SKIP] Wire material : Connector : 10120-3000PE Crimp terminal : R1.25-3.5 × 12 UL2464 U-TKVVBS AWG24 ×...

  • Page 422: J120 Cable

    M800W/M80W Series Connection and Setup Manual 18 Cable 18.2.14 J120 Cable Max. cable length: 30m Application: Emergency stop cable EMG IN R1.25-3 [EMG] Connector : 50-57-9403 Wire material : (former model number: 51030-0330) Crimp terminal : R1.25-3 × 2 2464C BIOS-CL3-22 01P Contact : 0016020103 Manufacturer: JST...

  • Page 423: J170 Cable

    M800W/M80W Series Connection and Setup Manual 18 Cable 18.2.16 J170 Cable Max. cable length : 15m Application : ON/OFF switch cable (ON/OFF switch - Graphic control unit) LGON LGOFF ON/OFF LGON LGOFF [ON/OFF] Connector : 10120-3000PE Wire material : UL1007 AWG22 Red White Faston terminal #110 x 4 Case : 10320-52F0-008 Manufacturer: 3M...

  • Page 424: J220 Cable

    M800W/M80W Series Connection and Setup Manual 18 Cable 18.2.18 J220 Cable Max. cable length: 30m Application: Analog output cable AI0G AI1G AI2G AI3G AO0G AO1G [AIO] Connector: 10120-3000PE Wire material: UL2464 U-TKVVBS AWG24 × 6P Crimp terminal: R1.25-3.5 × 12 Case: 10320-52F0-008 Manufacturer: Tachii Electric Wire Manufacturer: JST...

  • Page 425: J221 Cable

    M800W/M80W Series Connection and Setup Manual 18 Cable 18.2.19 J221 Cable Max. cable length: 30m Application: Analog input/output cable (for remote I/O unit) AI0G AI1G AI2G AI3G AI0G AI1G AI2G AI3G [AIO] Wire material : Connector : 10120-3000PE Crimp terminal : R1.25-3.5 x 10 UL2464 U-TKVVBS AWG24 ×...

  • Page 426: J291 Cable

    M800W/M80W Series Connection and Setup Manual 18 Cable 18.2.20 J291 Cable Max. cable length: 1m Application: Connection cable between personal computer unit and operation panel I/O unit KEYUSB KEYUSB J291 L*.**M KEYUSB KEYUSB VBUS VBUS S5STATE S5STATE PON* PON* POFF* POFF* [KEYUSB] Connector: HDR-E14MAG1+...

  • Page 427: J303 Cable

    M800W/M80W Series Connection and Setup Manual 18 Cable 18.2.21 J303 Cable Max. cable length: 50m Application: LAN straight cable White White orange orange Orange Orange White White green green Green Green Blue Blue White White blue blue White White brown brown Brown Brown...

  • Page 428: J350 Cable

    M800W/M80W Series Connection and Setup Manual 18 Cable 18.2.22 J350 Cable Max. cable length: 50m Application: DI/DO CJ31,CJ32,CJ33,CJ34, CG31,CG32,CG33,CG34 [CJ31,CJ32,CJ33,CJ34,CG31,CG32,CG33,CG34] Connector: XG4M-4030 / 7940-6500SC Wire material: UL2651 AWG28x40 (FLEX-S(40)-7/0.127 7030 2651P) Strain relief: XG4T-4004 / 3448-7940 Manufacturer: Oki Electric Cable Manufacturer: OMRON / 3M 18.2.23 J351 Cable Max.

  • Page 429: J460 Cable

    M800W/M80W Series Connection and Setup Manual 18 Cable 18.2.24 J460 Cable Max. cable length: 50m Application: DI/DO CJ37,CJ39 [CJ37,CJ39] Connector: XG4M-5030 / 7950-6500SC Wire material: UL2651 AWG28x50 (FLEX-S(50)-7/0.127 7030 2651P) Strain relief: XG4T-5004 / 3448-7950 Manufacturer: Oki Electric Cable Manufacturer: OMRON / 3M (Note) This cable is used to connect the operation panel I/O unit.

  • Page 430: R2-Tm Terminator Connector

    M800W/M80W Series Connection and Setup Manual 18 Cable 18.2.26 R2-TM Terminator Connector Application: Terminator for remote I/O interface R2-TM R2-TM TXRX TXRX* [R2-TM] Connector: 1-1318119-3 Contact: 1318108-1 Manufacturer: TE Connectivity Resistor: 110Ω 1/4W (Note 1) The parts used shall be Mitsubishi recommended parts. Equivalent parts may be used providing they are compatible with the specifications.

  • Page 431: Cable Relating To Drive Unit

    M800W/M80W Series Connection and Setup Manual 18 Cable 18.3 Cable Relating to Drive Unit 18.3.1 Cable Wire and Assembly (1) Cable wire The specifications of the wire used for each cable, and the machining methods are shown in this section. Mitsubishi uses the cables shown in the tables below.

  • Page 432: Cnp2E-1 Cable

    M800W/M80W Series Connection and Setup Manual 18 Cable 18.3.2 CNP2E-1 Cable Max. cable length: 30m Application: Motor side PLG cable Spindle side accuracy encoder TS5690 cable Spindle drive unit side connector (3M) Spindle motor side connector   Receptacle: 36210-0100PL (TE Connectivity) Shell kit: 36310-3200-008 Connector: 172169-1 (MOLEX)

  • Page 433: Cnp3Ez-2P/Cnp3Ez-3P Cable

    M800W/M80W Series Connection and Setup Manual 18 Cable 18.3.3 CNP3EZ-2P/CNP3EZ-3P Cable Max. cable length: 30m Application: Spindle side encoder cable OSE-1024 cable CNP3EZ-2P (Straight) CNP3EZ-3P (Angle) Spindle drive unit side connector Spindle motor side connector (3M)   (DDK) Receptacle: 36210-0100PL Connector: D/MS3106A20-29S Shell kit: 36310-3200-008 D/MS3108B20-29S...

  • Page 434: Cnv2E-8P/Cnv2E-9P Cable

    M800W/M80W Series Connection and Setup Manual 18 Cable 18.3.4 CNV2E-8P/CNV2E-9P Cable Max. cable length: 30m Application: For HF/HF-H, HF-KP (Tool spindle) Motor side encoder cable (for A48/A51/A74N(/A74)) / For HF-KP (Servo) Motor side encoder relay cable (Drive unit side) (CNV2E-8P) CNV2E-8P (Straight) CNV2E-9P (Angle) Motor encoder/...

  • Page 435: Cnv2E-D Cable

    M800W/M80W Series Connection and Setup Manual 18 Cable 18.3.5 CNV2E-D Cable Max. cable length: 30m Application: MDS-B-SD unit cable Drive unit side connector (3M)   Receptacle: 36210-0100PL MDS-B-SD unit side connector Shell kit: 36310-3200-008 (3M) (MOLEX) Connector: 10120-3000VE Connector set: 54599-1019 Shell kit: 10320-52F0-008 0.5mm P5(+5V)

  • Page 436: Dg30 Cable

    M800W/M80W Series Connection and Setup Manual 18 Cable 18.3.7 DG30 Cable Max. cable length: 10m Application: Battery cable (drive unit - battery box, drive unit - drive unit) Drive unit side connector Drive unit side connector (J.S.T) (J.S.T)   Connector: PAP-02V-O Connector: PHR-2-BL Contact: SPHD-001G-P0.5 Contact: SPH-0022GW-P0.5S...

  • Page 437: J395 Cable

    M800W/M80W Series Connection and Setup Manual 18 Cable 18.3.9 J395 Cable Max. cable length: 10m Application: Optical communication cable for wiring between drive units (outside panel) for wiring between NC-drive units Use when wiring outside of the panel with a cable of 10m or less. [OPT] Wire material: PFDU-CL1002-22E60VT Connector: LGP-Z0007PK...

  • Page 438: J396 Cable

    M800W/M80W Series Connection and Setup Manual 18 Cable 18.3.10 J396 Cable Max. cable length: 10m Application: Optical communication cable for wiring between drive units (inside panel) Use when wiring in the panel with a cable of 10m or less. [OPT] Wire material: PFDU-CD1002-18E22T Connector: LGP-Z0007PK Manufacturer: TORAY...

  • Page 439: Mr-Bks1Cbl-A1-H / Mr-Bks1Cbl-A2-H Cable

    M800W/M80W Series Connection and Setup Manual 18 Cable 18.3.11 MR-BKS1CBL-A1-H / MR-BKS1CBL-A2-H Cable Max. cable length: 10m Application: <200V Series> Brake cable for HG96 MR-BKS1CBL-A1-H (load side angle) MR-BKS1CBL-A2-H (reverse load side angle) Servo motor brake connector (Japan Aviation Electronics) Connector: JN4FT02SJ1-R Hood, Socket insulator, Bushing and Ground nut...

  • Page 440: Mr-D05Udl3M-B Cable

    M800W/M80W Series Connection and Setup Manual 18 Cable 18.3.13 MR-D05UDL3M-B Cable Max. cable length: 3m Application: STO cable Drive unit side (TE Connectivity) Connector set: MR-D05UDL3M-B Yellow (Dot mark: Red) STO1 STO1 input Gray (Dot mark: Black) STO2 input STO2 Yellow (Dot mark: Black) STOCOM Gray (Dot mark: Red)

  • Page 441: Sh21 Cable

    M800W/M80W Series Connection and Setup Manual 18 Cable 18.3.15 SH21 Cable Max. cable length: 30m Application: Power supply communication cable Power backup unit communication cable CN4, CN9 SVTXD SVTXD SVTXD* SVTXD* SVALM SVALM SVALM* SVALM* SVRXD SVRXD SVRXD4 SVRXD4 SVEMG SVEMG SVEMG* SVEMG*...

  • Page 442: List Of Cable Connector Sets

    M800W/M80W Series Connection and Setup Manual 18 Cable 18.4 List of Cable Connector Sets Type Application Package contents Connector (3M) Shell kit (3M) 10120-3000PE x 2pcs. 10320-52F0-008 x 2pcs. General I/O units FCUA-CS000 (For SKIP,SIO,MPG,AIO) Gold contact (MOLEX) Connector (MOLEX) 0016020103 x 3 pcs.
  • Page 443 M800W/M80W Series Connection and Setup Manual 18 Cable IB-1501268-K...

  • Page 444: Setup Outline

    Setup Outline IB-1501268-K...

  • Page 445: Hardware Configuration

    M800W/M80W Series Connection and Setup Manual 19 Setup Outline 19.1 Hardware Configuration The following shows the hardware names used in this manual. [Example of 15-type] (A) Cancel key (B) Menu changeover key (C) Front-side SD card I/F (D) USB Interface (E) [INPUT] key IB-1501268-K...
  • Page 446 M800W/M80W Series Connection and Setup Manual 19 Setup Outline [Example of 19-type] Display unit Memory card interface IB-1501268-K...
  • Page 447 M800W/M80W Series Connection and Setup Manual 19 Setup Outline Control unit (A) 7-segment LED (B) Rotary switch IB-1501268-K...

  • Page 448: Flow Of Initial Setup

    M800W/M80W Series Connection and Setup Manual 19 Setup Outline 19.2 Flow of Initial Setup The following flow chart shows the procedures of the initial setup. (Note) When setting up with backup files, refer to the chapter of "Data Backup and Restoration". WARNING Do not cancel the emergency stop before confirming the basic operation.
  • Page 449 M800W/M80W Series Connection and Setup Manual 19 Setup Outline For other settings, refer to the following chapters: - Setting the Deceleration Check - Adjust S-analog Screen - Device Open Parameter Screen - SRAM Open Parameter Screen - Data Backup and Restoration When using the system lock, refer to the chapter of "Appendix 1: Setting the System Lock".

  • Page 450: Setting The Hardware

    Setting the Hardware IB-1501268-K...

  • Page 451: Setting Drive Unit Mds-E/Eh Series

    M800W/M80W Series Connection and Setup Manual 20 Setting the Hardware 20.1 Setting Drive Unit MDS-E/EH Series 20.1.1 Setting the Rotary Switch Set the axis number with the rotary switch. 1-axis 2-axis 3-axis 1-axis 2-axis servo drive unit servo drive unit servo drive unit spindle drive unit spindle drive unit...

  • Page 452: Setting Dip Switch

    M800W/M80W Series Connection and Setup Manual 20 Setting the Hardware Power supply unit (MDS-E/EH-CV) MDS-E/EH-CV setting Rotary switch setting Setting items Normal setting Setting prohibited 1 ～ 3 External emergency stop setting Setting prohibited 5 ～ F 20.1.2 Setting DIP Switch As a standard setting, turn the all DIP switches OFF.

  • Page 453: Setting Drive Unit Mds-Em/Emh Series

    M800W/M80W Series Connection and Setup Manual 20 Setting the Hardware 20.2 Setting Drive Unit MDS-EM/EMH Series 20.2.1 Setting the Rotary Switch Set the axis number with the rotary switch. < Drive unit > Multi axis unit (MDS-EM/EMH-SPV3) MDS-EM/EMH-SPV3 setting Servo Rotary switch setting Axis configuration Spindle...

  • Page 454: Setting Drive Unit Mds-Ej/Ejh Series

    M800W/M80W Series Connection and Setup Manual 20 Setting the Hardware 20.3 Setting Drive Unit MDS-EJ/EJH Series 20.3.1 Setting the Rotary Switch Set the axis number with the rotary switch. 1-axis 1-axis 1-axis 2-axis servo/ servo drive unit pindle drive unit servo drive unit pindle drive unit...

  • Page 455: Setting The Dip Switch

    M800W/M80W Series Connection and Setup Manual 20 Setting the Hardware MDS-EJ-V2/SP2 setting AXIS NO. Rotary switch setting L axis M axis 1st axis 2nd axis 2nd axis 3rd axis 3rd axis 4th axis 4th axis 5th axis 5th axis 6th axis 6th axis 7th axis 7th axis...

  • Page 456: Setting Up Without Connecting To The Motor/Drive Units At The Setup Of Drive Unit

    M800W/M80W Series Connection and Setup Manual 20 Setting the Hardware 20.4 Setting Up without Connecting to the Motor/Drive Units at the Setup of Drive Unit When connecting the motor or drive unit after setting up the system, set the axis data beforehand to enable the operation without the motor or drive unit.

  • Page 457: Connecting The Batteries

    M800W/M80W Series Connection and Setup Manual 20 Setting the Hardware 20.5 Connecting the Batteries 20.5.1 Control Unit Battery The battery is not connected when the machine is delivered. Be sure to connect the battery before starting up. A lithium battery in the control unit battery holder retains parameter settings, machining programs and the like, which requires to be backed up at the power OFF.

  • Page 458: Servo Drive Unit Battery

    M800W/M80W Series Connection and Setup Manual 20 Setting the Hardware 20.5.2 Servo Drive Unit Battery (Note) The battery connection is not necessary unless the drive unit employs absolute position detection. (Spindle drive unit does not require the battery, because the unit does not employ absolute position detection.) There are batteries as shown below.
  • Page 459 M800W/M80W Series Connection and Setup Manual 20 Setting the Hardware MDS-EM Connect the battery connector to the connector BTI of the drive unit. MR-BAT6V1SET Battery connector connection part magnified figure Connect the battery box with BTI. IB-1501268-K...
  • Page 460 M800W/M80W Series Connection and Setup Manual 20 Setting the Hardware MDS-EJ/EJH-Vx Connect the battery connector to the connector BAT of the drive unit. Insert the plug to BAT Pull out the connector while after installing the battery. pushing the unlocking lever. Slide the case of MR-BAT6V1SET toward you while pushing the unlocking lever.

  • Page 461: Connecting And Setting The Remote I/O Unit

    M800W/M80W Series Connection and Setup Manual 20 Setting the Hardware 20.6 Connecting and Setting the Remote I/O Unit 20.6.1 Outline of the Remote I/O Unit The specification varies for each remote I/O unit. Each unit has one or two rotary switch(es) for unit No. setting, which links the device Nos.
  • Page 462 M800W/M80W Series Connection and Setup Manual 20 Setting the Hardware Number of Unit type Machine control signals that can be handled Total occupied stations Digital input signal (DI) 32 points FCU8-DX220 Digital output signal (DO) 32 points Digital input signal (DI) 64 points FCU8-DX230 Digital output signal (DO)

  • Page 463: Connection And Station No. Setting On Remote I/O Unit

    M800W/M80W Series Connection and Setup Manual 20 Setting the Hardware 20.6.2 Connection and Station No. Setting on Remote I/O Unit When connecting directly to the control unit Control unit Remote I/O unit RIO3 Remote I/O 3ch J210 RIO1 Max.64 stations Max. input: 2048 points Max.
  • Page 464 M800W/M80W Series Connection and Setup Manual 20 Setting the Hardware (Note 1) A remote I/O unit has two slide switches (station No. group setting switches) and one rotary switch (station No. setting switch) for station No. setting, which link the device Nos. (with X/Y). Set the slide switches and the rotary switch as follows.
  • Page 465 M800W/M80W Series Connection and Setup Manual 20 Setting the Hardware When connecting to the operation panel I/O unit [Windows-based display] Control unit Operation panel I/O unit Remote I/O unit RIO3 RIO3EXT J210 J210 Remote I/O 3ch RIO3 Max.49 stations Max. input: 1568 points Max.

  • Page 466: Station No. Setting When Using Multiple Remote I/O Units

    M800W/M80W Series Connection and Setup Manual 20 Setting the Hardware 20.6.3 Station No. Setting when Using Multiple Remote I/O Units Multiple remote I/O units can be used, as long as the total No. of occupied stations connected with serial links is eight or less.
  • Page 467 M800W/M80W Series Connection and Setup Manual 20 Setting the Hardware Setting example 2 Remote I/O unit Control unit FCU8-DX23□, FCU8-DX654, FCU8-DX654-1 Group1 1：OFF 2：OFF Group2 1：OFF 2：ON Group3 1：ON 2：OFF Group4 1：ON 2：ON Setting example 3 Control unit Safety remote I/O unit with built-in relay FCU8-DX651 Station No.
  • Page 468 M800W/M80W Series Connection and Setup Manual 20 Setting the Hardware Setting example 4 Multi-analog input unit Control unit FCU8-DX409 Group1 1 : OFF 2 : OFF IB-1501268-K...
  • Page 469 M800W/M80W Series Connection and Setup Manual 20 Setting the Hardware When connecting to the operation panel I/O unit Operation panel I/O unit occupies 15 stations among station No. 1 to 64. Therefore, RIO3 can occupy up to 49 stations, as shown below. Max.

  • Page 470: Plc Device Assignment Of Digital Signal (Di/Do)

    M800W/M80W Series Connection and Setup Manual 20 Setting the Hardware 20.6.4 PLC Device Assignment of Digital Signal (DI/DO) The input/output signals (analog signal, DI/DO, etc.) are assigned to the PLC devices, and the digital signals (DI/DO) can be assigned to the arbitrary PLC devices by the parameters. Either "Fixed device assignment"...

  • Page 471: Fixed Device Assignment

    M800W/M80W Series Connection and Setup Manual 20 Setting the Hardware 20.6.4.1 Fixed Device Assignment (1) By setting the parameter "#53001 RIO dev assign" to "0", the PLC device assignment method, which is to be used for input/output of each remote I/O unit station, will be the fixed device assignment. (2) PLC devices assigned for each remote I/O unit station at the time of the fixed device assignment are as follows: Station No.

  • Page 472: Arbitrary Device Assignment

    M800W/M80W Series Connection and Setup Manual 20 Setting the Hardware 20.6.4.2 Arbitrary Device Assignment Parameter setting for device arbitrary assignment (1) By setting the parameter "#53001 RIO dev assign" to "1", the assignment method for PLC devices to be used for input/output of each remote I/O unit station becomes arbitrary device assignment.
  • Page 473 M800W/M80W Series Connection and Setup Manual 20 Setting the Hardware (7) Up to 24 stations can be specified for high-speed input/output specification each for input and output. If 25 or more stations are specified, the alarm "Y05 Initial parameter error" will be issued. (8) High-speed input/output specification can be set by R registers below as well as the RIO assignment parameters.
  • Page 474 M800W/M80W Series Connection and Setup Manual 20 Setting the Hardware (e) The RIO assignment parameters have not been specified to the remote I/O unit stations with DI/DO functions (except safety DI/DO) that are connected to NC. Two or more stations of the PLC devices are set redundantly to the RIO assignment parameters. (Note) However, these (a) to (f) will not be issued with the alarm "Y05 Initial parameter error"...
  • Page 475 M800W/M80W Series Connection and Setup Manual 20 Setting the Hardware Operating parameter setting screen (1) RIO assignment parameter setting rule (a) For arbitrary device assignment, assign PLC devices to all stations which are connected to the remote units with DI/DO function. Devices can be assigned in random order for arbitrary device assignment. It is unnecessary to assign in order of the target channels, target station numbers, PLC devices, etc.

  • Page 476: Analog Input/Output Interface

    M800W/M80W Series Connection and Setup Manual 20 Setting the Hardware 20.6.5 Analog Input/Output Interface (1) Up to 8 channels for analog input channel and up to 4 channels for analog output channel are available. The following units have the analog input/output function: (a) Built-in AI/AO of the main body (b) AI card to be inserted to the expansion slot of the main body Remote I/O unit with AI/AO...
  • Page 477 M800W/M80W Series Connection and Setup Manual 20 Setting the Hardware With built-in AI/AO and expansion slot AI card Remote I/O unit with AI/AO RIO1 AI/AO (C) Remote I/O unit with AI/AO RIO2 AI/AO (D) Operation panel I/O unit Expansion card with AI/AO AI/AO (E) RIO3 AI/AO (A)
  • Page 478 M800W/M80W Series Connection and Setup Manual 20 Setting the Hardware Without built-in AI/AO Remote I/O unit with AI/AO RIO1 AI/AO (A) Remote I/O unit with AI/AO RIO2 AI/AO (B) Operation panel I/O unit Expansion card with AI/AO AI/AO (C) RIO3 Remote I/O unit with AI/AO AI/AO (D) (A) RIO1 remote I/O unit with AI/AO...

  • Page 479: Thermistor Input Interface

    M800W/M80W Series Connection and Setup Manual 20 Setting the Hardware 20.6.6 Thermistor Input Interface (1) By connecting the remote I/O unit with thermistor, up to 12 points of thermistor input are available. For details on the unit which has thermistor input function, refer to "General Specifications: Remote I/O Unit". (2) Up to 12 points of thermistor are detected in the ascending order of the channel No.

  • Page 480: Initializing The Nc Internal Data (Sram)

    M800W/M80W Series Connection and Setup Manual 20 Setting the Hardware 20.7 Initializing the NC Internal Data (SRAM) The initialization does not affect the settings of the option parameters. (Note) The DIP switches next to the rotary switch are for our adjustment. Do not change them after the shipment. Normally the switches No.
  • Page 481 M800W/M80W Series Connection and Setup Manual 20 Setting the Hardware (Note 1) After the initializing and the NC power ON, the IP address is initialized as follows. #1934 Local IP address: 192.168.100. 1 Failure to communicate with the screen may be caused by inconsistency between the parameter value and the "C:\WINDOWS\melcfg.ini"...

  • Page 482: Setting Up With Hmi Integrated Installer

    Setting Up with HMI Integrated Installer IB-1501268-K...

  • Page 483: Outline Of Hmi Integrated Installer

    M800W/M80W Series Connection and Setup Manual 21 Setting Up with HMI Integrated Installer Install and upgrade "Custom release applications" with HMI integrated installer. If you do not need the installation, go to the next section. 21.1 Outline of HMI Integrated Installer "HMI integrated installer"...

  • Page 484: Operation Methods

    M800W/M80W Series Connection and Setup Manual 21 Setting Up with HMI Integrated Installer 21.3 Operation Methods The following shows how to install the applications. (1) Prepare the memory card which contains the installation environment for "custom release applications". Insert the memory card into the memory card interface on front of the display unit.
  • Page 485 M800W/M80W Series Connection and Setup Manual 21 Setting Up with HMI Integrated Installer IB-1501268-K...

  • Page 486: Setting The Parameters And Date/Time

    Setting the Parameters and Date/Time IB-1501268-K...

  • Page 487: Selecting The Nc System Type And Displayed Language

    M800W/M80W Series Connection and Setup Manual 22 Setting the Parameters and Date/Time WARNING Confirm the emergency stop state before carrying out the steps in this chapter. Refer to the section of "Alarm/Parameter Manual" for the details of the parameters. You can also refer to the parameter guidance display. Normally, the initial setting of NC is performed with NC Configrator2.

  • Page 488: Setting The Parameters For The System Specifications

    M800W/M80W Series Connection and Setup Manual 22 Setting the Parameters and Date/Time 22.2 Setting the Parameters for the System Specifications (1) On the Mainte screen, select [Mainte] and then [Psswd input]. Enter the machine parameter password in the setting area and press the [INPUT] key. (2) Go back to the Mainte screen.Then select [Param].

  • Page 489: Setting The Parameters For The Machine Specifications

    M800W/M80W Series Connection and Setup Manual 22 Setting the Parameters and Date/Time 22.3 Setting the Parameters for the Machine Specifications (1) On the Mainte screen, select [Mainte] and then [Psswd input]. Enter the machine parameter password in the setting area and press the [INPUT] key. (Note 1) To enter the character "A", press the shift key and then "A"...
  • Page 490 M800W/M80W Series Connection and Setup Manual 22 Setting the Parameters and Date/Time Configuration example for seven part systems (Number of axes per part system: 8, 1, 1, 1, 1, 1, 3) (Assumed to use the device of each part system in the ladder as follows:) $1 Axis 1 [Axis 1] →...

  • Page 491: Setting Date And Time

    M800W/M80W Series Connection and Setup Manual 22 Setting the Parameters and Date/Time 22.4 Setting Date and Time (1) Select [Time] on the Monitr screen. (2) Select [Time setting] on the integrated time screen. The time setting mode is entered. The cursor appears at the "#1 Date" position in the Run-out time display. (3) Set the date and time to "#1 Date"...

  • Page 492: Sequence Program Writing

    Sequence Program Writing IB-1501268-K...

  • Page 493: Writing Sequence Program Using The Sd Card

    M800W/M80W Series Connection and Setup Manual 23 Sequence Program Writing Sequence program writing is executed by connecting a personal computer, in which GX Developer or GX Works2 has been installed, to the control unit. Refer to the "PLC Development Manual" for details. 23.1 Writing Sequence Program using the SD Card Save the sequence program in an SD card and write the data to NC using the external file operations on PLC onboard.
  • Page 494 M800W/M80W Series Connection and Setup Manual 23 Sequence Program Writing (3) "Local Area Connection Status" is displayed. Click [Properties]. (4) Click "Internet Protocol Version 4 (TCP/IPv4)" on the [Networking] tab, and then click [Properties]. IB-1501268-K...

  • Page 495: Connecting The Control Unit And A Personal Computer

    M800W/M80W Series Connection and Setup Manual 23 Sequence Program Writing (5) Take a note of the displayed IP address and subnet mask. (6) Set the following addresses. (Note) (Example)IP address: 192.168.200.2 Subnet mask: 255.255.255.0 (Note) In the section "23.2.1 Confirming the IP Address for CNC", set an IP address in the range of "192.168.200.1"...

  • Page 496: Setting The Communication With Gx Developer

    M800W/M80W Series Connection and Setup Manual 23 Sequence Program Writing 23.4 Setting the Communication with GX Developer To create the machine sequence and user safety sequence of the CNC, use the Mitsubishi integrated FA software GX Developer, which is the PLC development tool for the Mitsubishi PLC MELSEC Series. Machine sequence: Control circuit created to control the machine tools (ladder circuit) Control circuit of the safety-related I/O observation created with the smart safety observation...
  • Page 497 M800W/M80W Series Connection and Setup Manual 23 Sequence Program Writing (b) For the user safety sequence Setting item Setting content Remark PC side I/F Ethernet board Network No. Station No. Protocol PLC side I/F CPU unit CPU mode QCPU (Q mode) Ethernet port direct connection Not check IP address...

  • Page 498: Setting The Parameters On Gx Developer

    M800W/M80W Series Connection and Setup Manual 23 Sequence Program Writing 23.5 Setting the Parameters on GX Developer (Note) There are two methods of ladder programming; independent program method and multi-program method, which makes differences in parameter settings. An incorrect parameter setting in the ladder programming may cause a write error.

  • Page 499: Setting The Number Of Device Points

    M800W/M80W Series Connection and Setup Manual 23 Sequence Program Writing 23.5.2 Setting the Number of Device Points After creating a sequence program management area (project), the number of device points to be used in the project must be set first. This operation is required every time when a new project is created. For details on each setting item, refer to the "PLC Programming Manual".

  • Page 500: Setting The Number Of Common Pointer Points

    M800W/M80W Series Connection and Setup Manual 23 Sequence Program Writing 23.5.3 Setting the Number of Common Pointer Points The number of common pointer points for each sequence program must be set for creating the sequence program with the multi-program method. This operation is required every time when a new project is created, and the parameter file must be written to the CNC controller.

  • Page 501: Setting The Program Execution Order

    M800W/M80W Series Connection and Setup Manual 23 Sequence Program Writing 23.5.4 Setting the Program Execution Order When creating the sequence programs with the multi-program method, the execution method and execution order of each sequence program must be set. This operation is carried out before the sequence program is executed with the CNC controller.

  • Page 502: Writing A Sequence Program With Gx Developer

    M800W/M80W Series Connection and Setup Manual 23 Sequence Program Writing 23.6 Writing a Sequence Program with GX Developer (Note) This operation is for performing writing in the temporary storage area of CNC (RAM inside CNC). The temporary storage area (RAM inside CNC) does not hold data after the power is turned OFF. If the data need to be held even after the power OFF, write the sequence program in ROM inside CNC following the procedure described in "Writing a Sequence Program to ROM with GX Developer".
  • Page 503 M800W/M80W Series Connection and Setup Manual 23 Sequence Program Writing [Operation procedure for a project "with labels"] The following is the operation procedure for label programming. (1) Perform the following operation from GX Developer to start the operation screen. [Online] -> [Write to PLC] (2) On the following screen, choose the sequence program file to be written from the [File selection] tab and click [Execute].

  • Page 504: Writing A Sequence Program To Rom With Gx Developer

    M800W/M80W Series Connection and Setup Manual 23 Sequence Program Writing 23.7 Writing a Sequence Program to ROM with GX Developer [Operation procedure] (1) Perform the following operation with GX Developer to start the operation screen. [Online] -> [Write to PLC (Flash ROM)] -> [Copy program memory data into ROM] (Note) Only "IC Card (ROM)"...

  • Page 505: Setting The Communication With Gx Works2

    M800W/M80W Series Connection and Setup Manual 23 Sequence Program Writing 23.8 Setting the Communication with GX Works2 To create the machine sequence and user safety sequence of the CNC, use the Mitsubishi integrated FA software GX Works2, which is the PLC development tool for the Mitsubishi PLC MELSEC Series. Machine sequence: Control circuit created to control the machine tools (ladder circuit) Control circuit of the safety-related I/O observation created with the smart safety observation...
  • Page 506 M800W/M80W Series Connection and Setup Manual 23 Sequence Program Writing (b) For the user safety sequence Item Setting Note PC side I/F Ethernet Board Network No. (*1) Station No. (*1) Protocol (*1) PLC side I/F CPU unit CPU mode QCPU (Q mode) (*2) Ethernet: direct port connection and Connection via hub...

  • Page 507: Setting The Parameters On Gx Works2

    M800W/M80W Series Connection and Setup Manual 23 Sequence Program Writing 23.9 Setting the Parameters on GX Works2 (Note) There are two methods of ladder programming; independent program method and multi-program method, which makes differences in parameter settings. An incorrect parameter setting in the ladder programming may cause a write error.

  • Page 508: Setting Device Points

    M800W/M80W Series Connection and Setup Manual 23 Sequence Program Writing 23.9.2 Setting Device Points After creating an area (project) to manage sequence programs, set the number of the device points used in the project. This operation is required every time a new project is created. For details on each setting item, refer to the "PLC Programming Manual".

  • Page 509: Setting Common Pointer No

    M800W/M80W Series Connection and Setup Manual 23 Sequence Program Writing 23.9.3 Setting Common Pointer No. Set the pointer No. common to sequence programs when creating sequence programs in multi-program method. This operation is required every time a new project is created, and parameter files must be written to the CNC controller. (Note) When not set, Common Pointer No.

  • Page 510: Setting Program Executing Order

    M800W/M80W Series Connection and Setup Manual 23 Sequence Program Writing 23.9.4 Setting Program Executing Order When creating sequence programs in multi-program method, set the execution method and execution order of sequence programs. This operation is required before a sequence program is executed on the CNC controller, and parameter files must be written to the CNC controller.

  • Page 511: Writing A Sequence Program With Gx Works2

    M800W/M80W Series Connection and Setup Manual 23 Sequence Program Writing 23.10 Writing a Sequence Program with GX Works2 (Note) This operation writes data to the temporary storage in the CNC (RAM in CNC). Data in temporary storage (RAM in CNC) are not retained after power OFF. To retain data after power OFF, write sequence programs to the ROM in the CNC according to "Writing a Sequence Program to ROM with GX Works2".
  • Page 512 M800W/M80W Series Connection and Setup Manual 23 Sequence Program Writing (Note2) If an attempt is made to remove the check from parameter and write sequence programs during PLC is running, the prompt "PLC is running. Do you want to force write of the files?" is displayed. The CNC only supports writing during RUN from the [Compile] menu;...
  • Page 513 M800W/M80W Series Connection and Setup Manual 23 Sequence Program Writing [Operating procedure for simple projects (with labels)] The operating procedure when "use label" is set is described below. (1) Start the operation screen by the following operation on GX Works2. [Online] ->...

  • Page 514: Writing A Sequence Program To Rom With Gx Works2

    M800W/M80W Series Connection and Setup Manual 23 Sequence Program Writing 23.11 Writing a Sequence Program to ROM with GX Works2 (*) Write operation to the ROM is not necessary for the user safety sequence. [Operation procedure] (1) Start the operation screen by the following operation on GX Works2. [Online] ->...

  • Page 515: Setting The Plc Parameters

    M800W/M80W Series Connection and Setup Manual 23 Sequence Program Writing 23.12 Setting the PLC Parameters Select [Bit select] on the Mainte screen and set the bit selection parameters from #6449 to #6452. See the following table for details of the parameters. Symbol name Setting and...

  • Page 516: Confirming The Basic Operation

    Confirming the Basic Operation IB-1501268-K...

  • Page 517: Checking Inputs/Outputs And Alarms

    M800W/M80W Series Connection and Setup Manual 24 Confirming the Basic Operation 24.1 Checking Inputs/Outputs and Alarms (1) Checking the input signals (a) Select [I/F dia] on the Diagn screen. (b) Confirm that signals turn ON/OFF properly on the IF Diagnosis screen. (2) Checking the alarm display (a) Select [Alarm] on the Diagn screen.

  • Page 518: Confirming Manual Operation

    M800W/M80W Series Connection and Setup Manual 24 Confirming the Basic Operation 24.2 Confirming Manual Operation 24.2.1 Using the Manual Pulse Generator (1) Select the handle mode. (2) Set the handle feed magnification to a minimum value. (3) Cancel the emergency stop. Confirm the operation status displays "RDY". (Note 2) (Note 1) If any abnormal noise or vibration occurs, execute an emergency stop and take a measure against vibration.

  • Page 519: Servo Simplified Adjustment

    M800W/M80W Series Connection and Setup Manual 24 Confirming the Basic Operation 24.3 Servo Simplified Adjustment 24.3.1 First Measure Against Vibration Setting the filter can reduce the vibration. (1) Select [Drv mon] and then [Servo unit] on the Diagn screen. See the displayed value in "AFLT frequency". (Note) The screen above is when NC parameters have default values.

  • Page 520: Nc Analyzer2

    M800W/M80W Series Connection and Setup Manual 24 Confirming the Basic Operation 24.3.2 NC Analyzer2 Servo parameters can be automatically adjusted by measuring and analyzing the machine characteristics. Measurement and analysis are conducted by driving the motor using machining programs for adjustment or vibration signals.
  • Page 521 M800W/M80W Series Connection and Setup Manual 24 Confirming the Basic Operation IB-1501268-K...

  • Page 522: Setting The Position Detection System

    Setting the Position Detection System IB-1501268-K...

  • Page 523: Adjusting The Absolute Position Detection System

    M800W/M80W Series Connection and Setup Manual 25 Setting the Position Detection System There are two kinds of position detection system: one is "relative position detection", which establishes the reference position (zero point) at every CNC power-ON; the other is "absolute position detection", which allows to start the operation without establishing the reference position (zero point) again after the CNC power-ON.

  • Page 524: Marked Point Alignment Method I

    M800W/M80W Series Connection and Setup Manual 25 Setting the Position Detection System 25.1.1 Marked Point Alignment Method I Preparations #2049 type (absolute position detection method): 2 Set the parameters on the Abs pos (marked point alignment method I) param screen. #2050 absdir (basic point of Z direction): 0 or 1 #2059 zerbas (select zero point parameter and basic point): 0 The parameters other than "#2049 type"...
  • Page 525 M800W/M80W Series Connection and Setup Manual 25 Setting the Position Detection System (10) Set the "Zero-P". Setting "Zero-P" Move the cursor to "Zero-P" with the [ When the machine is set up for the first time or when the grid point has changed because of replacement of motor and encoder, set the distance ↑...

  • Page 526: Marked Point Alignment Method Ii

    M800W/M80W Series Connection and Setup Manual 25 Setting the Position Detection System 25.1.2 Marked Point Alignment Method II Preparations #2049 type (absolute position detection method): 4 Set the parameters on the Abs pos (marked point alignment method II) param screen. #2059 zerbas (zero return parameter): 0 The parameters other than “#2049 type”...
  • Page 527 M800W/M80W Series Connection and Setup Manual 25 Setting the Position Detection System Move the axis to the mechanical basic position. Move the cursor to "Origin-P" with The input value is registered in the "Origin-P" area. State: [Complete] the [ ↑ ] and [ ↓ ] keys. Machine end: 0.000 Input "1"...

  • Page 528: Machine End Stopper Method: Automatic Initialization

    M800W/M80W Series Connection and Setup Manual 25 Setting the Position Detection System 25.1.3 Machine End Stopper Method: Automatic Initialization Preparations #2049 type (absolute position detection method): 1 (stopper method) Set the parameters on the Abs pos #2054 clpush (current limit): 0 to 100 (*1) param screen.
  • Page 529 M800W/M80W Series Connection and Setup Manual 25 Setting the Position Detection System Start JOG operation. State: [Stopper1] The axis moves toward the machine end stopper at the pushing speed (#2055 pushf). After the axis pushes against the State: [Zero-P. Rel.] machine end stopper and the current reaches its limit continually during given time period, the axis returns...
  • Page 530 M800W/M80W Series Connection and Setup Manual 25 Setting the Position Detection System (*1) Low current limit value may prevent the basic movement of the axis. Do not set such a low value. Set an appropriate value taking into account the acceleration torque and the friction torque. When the current limit value is set too low, the servo error 3E (magnetic pole position detection error) may occur.
  • Page 531 M800W/M80W Series Connection and Setup Manual 25 Setting the Position Detection System (Note7) Automatic initialization cannot be started in the following cases. The operation message "Can't start" will appear if starting is attempted. - When "#0 Absolute posn set" is not set. - When the "#2 Zero-P"...

  • Page 532: Machine End Stopper Method: Manual Initialization

    M800W/M80W Series Connection and Setup Manual 25 Setting the Position Detection System 25.1.4 Machine End Stopper Method: Manual Initialization Preparations #2049 type (absolute position detection method): 1 (stopper method) Set the parameters on the Abs pos #2054 clpush (current limit): 0 to 100 (*1) param screen.
  • Page 533 M800W/M80W Series Connection and Setup Manual 25 Setting the Position Detection System Press the axis against the machine State: [Stopper] end stopper. Machine end: Distance between the machine end stopper and the grid point immediately before the stopper When the parameter "#2059 zerbas" State: [Complete] is set to "0", the axis pushes against Machine end: 0.000...

  • Page 534: Dog-Type

    M800W/M80W Series Connection and Setup Manual 25 Setting the Position Detection System 25.1.5 Dog-type Preparations #2049 type (absolute position detection method): 3 (dog-type) Set the parameters on the Abs pos The parameters for the approach speed and grid mask amount etc. param screen.

  • Page 535: Setting The Grid Interval And The Reference Encoder For Grid Interval

    M800W/M80W Series Connection and Setup Manual 25 Setting the Position Detection System 25.1.6 Setting the Grid Interval and the Reference Encoder for Grid Interval Set the parameters "#2041 grspcref (reference encoder for grid interval)" and "#2029 grspc (grid interval)" according to the machine configuration.

  • Page 536: Precautions Common For The Dogless-Type Absolute Position Encoder

    M800W/M80W Series Connection and Setup Manual 25 Setting the Position Detection System 25.1.8 Precautions Common for the Dogless-type Absolute Position Encoder (1) Example of setting "#2 Zero-P" parameter For the "#2 Zero-P" parameter, set the coordinate value of the absolute position origin point (mechanical basic position or electrical basic position"...

  • Page 537: Adjustment Of Reference Position Return In Relative Position Detection System

    M800W/M80W Series Connection and Setup Manual 25 Setting the Position Detection System 25.2 Adjustment of Reference Position Return in Relative Position Detection System 25.2.1 Dog-type Reference Position Return Operation In the dog-type reference position return, the axis moves as follows: (1) Starts moving at G28 rapid traverse rate.

  • Page 538: Dog-Type Reference Position Return Adjustment Procedures

    M800W/M80W Series Connection and Setup Manual 25 Setting the Position Detection System 25.2.2 Dog-type Reference Position Return Adjustment Procedures Adjust the dog-type reference position return with the following steps. (1) Select [Param] menu from the maintenance screen, and then select zero point parameter screen by pressing the page up/down keys.
  • Page 539 M800W/M80W Series Connection and Setup Manual 25 Setting the Position Detection System (5) Determine the grid mask amount according to the state as shown below. Grid space When is smaller Axis speed Electrical zero point (the first grid after the switch is turned ON and OFF) than the grid amount Reference position Position...
  • Page 540 M800W/M80W Series Connection and Setup Manual 25 Setting the Position Detection System (7) Turn the power OFF and ON, and then execute reference position return. (8) Confirm the grid space and grid amount values on DRIVE MONITOR screen. If the grid amount value is approximately half of the grid space, the grid mask amount has been set correctly. If the value is not approximately half, repeat the procedure from step (1).
  • Page 541 M800W/M80W Series Connection and Setup Manual 25 Setting the Position Detection System Grid point The position encoder has a Z-phase that generates one pulse per rotation. The 0-point position of this Z-phase is the grid point. Thus, there is a grid point per rotation of the position encoder, and the machine has many grid points at a regular pitch. The grid point can be set at intervals of grid space by setting the grid space (#2029 grspc).
  • Page 542 M800W/M80W Series Connection and Setup Manual 25 Setting the Position Detection System Reference position return direction (#2030 dir (-)) The direction of the (axis) movement, after the dog-type reference position return is executed and the limit switch kicks the dog and decelerate to stop, is set to either positive "0" or negative "1". Set "0"...
  • Page 543 M800W/M80W Series Connection and Setup Manual 25 Setting the Position Detection System IB-1501268-K...

  • Page 544: Setting The Tool Entry Prohibited Range

    Setting the Tool Entry Prohibited Range IB-1501268-K...

  • Page 545: Stroke End

    M800W/M80W Series Connection and Setup Manual 26 Setting the Tool Entry Prohibited Range Following functions are available for setting a tool entry prohibited range to detect over travels (OT). (1) Stroke end The axis movement is restricted by the signal that detects the stroke ends. (2) Stored stroke limit Prohibited ranges are set with parameters.

  • Page 546: Stored Stroke Limit

    M800W/M80W Series Connection and Setup Manual 26 Setting the Tool Entry Prohibited Range 26.2 Stored Stroke Limit 26.2.1 Outline Three tool entry prohibited ranges can be set with stored stroke limit I, stored stroke limit II, IIB and stored stroke limit IB. Part of the prohibited range on the outside of stored stroke limit I can turn into a moveable range with stored stroke limit Set the parameters to select the entry prohibited range, stored stroke limit II or IIB.
  • Page 547 M800W/M80W Series Connection and Setup Manual 26 Setting the Tool Entry Prohibited Range Valid Conditions of Stored Stroke Limit When using the relative position detection system, the stored stroke limit is invalid until the reference position return is completed after the power is turned ON. The stored stroke limit can be validated even if the reference position return is not yet completed, by setting "#2049 type (Absolute position detection method)"...
  • Page 548 M800W/M80W Series Connection and Setup Manual 26 Setting the Tool Entry Prohibited Range The stored stroke limits I, II, IIB, IB and IC are handled as follows. Prohibited Type Description Range setting parameters Validating conditions range - Set by the machine tool builder. "#2013 OT - - Reference position return is - When used with II, the confined range...

  • Page 549: Stored Stroke Limit I

    M800W/M80W Series Connection and Setup Manual 26 Setting the Tool Entry Prohibited Range 26.2.2 Stored Stroke Limit I This is a stroke limit function used by the machine tool builder. The boundary is set with the parameters ("#2013 OT - (Soft limit I -)"...

  • Page 550: Stored Stroke Limit Ii

    M800W/M80W Series Connection and Setup Manual 26 Setting the Tool Entry Prohibited Range 26.2.3 Stored Stroke Limit II The boundary is set with the axis parameters "#8204 OT-CHECK-N" and "#8205 OT-CHECK-P" or with program commands. Either the inside or the outside of the set boundary is the prohibited range. Whether the inside or outside of the range is prohibited is determined by "#8210 OT-INSIDE".
  • Page 551 M800W/M80W Series Connection and Setup Manual 26 Setting the Tool Entry Prohibited Range (2) Stored stroke limit IIB (When prohibited range is on inside) A range except for that of the stored stroke limit I becomes the movement prohibited range. : Moveable range : Prohibited range (A): Set value for (-) side...

  • Page 552: Stored Stroke Limit Ib

    M800W/M80W Series Connection and Setup Manual 26 Setting the Tool Entry Prohibited Range 26.2.4 Stored Stroke Limit IB The boundary is set for each axis with the axis parameters "#2061 OT_1B-" and "#2062 OT_1B+". The inside of the set boundary is the prohibited range. : Moveable range : Prohibited range Point 5: "#2062 OT_1B+ (Soft limit IB+)"...

  • Page 553: Stored Stroke Limit Ic

    M800W/M80W Series Connection and Setup Manual 26 Setting the Tool Entry Prohibited Range 26.2.5 Stored Stroke Limit IC The boundary is set for each axis with the axis parameters "#2061 OT_1B-" and "#2062 OT_1B+". The inside of the set boundary is the machine movement valid range. This is valid when the axis parameter "#2063 OT_1Btype (Soft limit IB type)"...

  • Page 554: Movable Range During Inclined Axis Control

    M800W/M80W Series Connection and Setup Manual 26 Setting the Tool Entry Prohibited Range 26.2.6 Movable Range during Inclined Axis Control By setting "#2063 OT_1Btype" to "3", the inclined axis control axis can be checked with the program coordinates using the stored stroke limit IB/IC range setting ("#2061" and "#2062"). The stored stroke limit IB and IC cannot be used together at this time.

  • Page 555: Stored Stroke Limit For Rotation Axis

    M800W/M80W Series Connection and Setup Manual 26 Setting the Tool Entry Prohibited Range 26.2.7 Stored Stroke Limit for Rotation Axis Stored stroke limits I and II are used as the stored stroke limit for the rotation axis. The area between the maximum and minimum values of the prohibited range's parameters, which does not contain the 0 point of the basic machine coordinate system, is the entry prohibited range.

  • Page 556: Behavior In Prohibited Area

    M800W/M80W Series Connection and Setup Manual 26 Setting the Tool Entry Prohibited Range 26.2.9 Behavior in Prohibited Area 26.2.9.1 Stored stroke limits I, IC, and II When the tool has entered the prohibited area of stored stroke limit I, IC, or II, an operation error (M01 0007) occurs. When the operation error occurs, only the axis that is within the prohibited range is prevented from moving away from the permitted area.
  • Page 557 M800W/M80W Series Connection and Setup Manual 26 Setting the Tool Entry Prohibited Range Precautions (1) The function of disabling movement in the prohibited area works while the tool is within the prohibited area of stored stroke limit IB or IIB. The function does not disable any movement within the permitted area (including the boundary).

  • Page 558: Precautions

    M800W/M80W Series Connection and Setup Manual 26 Setting the Tool Entry Prohibited Range 26.2.10 Precautions (1) If the maximum value and minimum value of the stored stroke limit's prohibited range are set to the same value, the following will occur. (a) When the maximum value and minimum value are set to "0", if the outside is the prohibited range, the entire range will be prohibited.
  • Page 559 M800W/M80W Series Connection and Setup Manual 26 Setting the Tool Entry Prohibited Range IB-1501268-K...

  • Page 560: Setting The Machine Error Compensation

    Setting the Machine Error Compensation IB-1501268-K...

  • Page 561: Memory-Type Pitch Error Compensation/Memory-Type Relative Position Error Compensation

    M800W/M80W Series Connection and Setup Manual 27 Setting the Machine Error Compensation 27.1 Memory-type Pitch Error Compensation/Memory-type Relative Position Error Compensation 27.1.1 Outline (1) Memory-type pitch error compensation According to the specified parameters, this method compensates an axis feed error caused by a ball screw pitch error, etc.
  • Page 562 M800W/M80W Series Connection and Setup Manual 27 Setting the Machine Error Compensation (2) Memory-type relative position error compensation This function compensates the relative position error between two orthogonal axes caused by deflection of the moving according to the specified parameters. You can set compensation amount in the compensated axis direction for each division point obtained by equally dividing the machine coordinates of the basic axis.

  • Page 563: Setting Compensation Data

    M800W/M80W Series Connection and Setup Manual 27 Setting the Machine Error Compensation 27.1.2 Setting Compensation Data There are two methods for setting the compensation data: absolute amount method and incremental amount method. "#4000 Pinc" 0 : Absolute amount method 1 : Incremental amount method (1) Absolute amount method When you feed an axis from the reference position to each division point, calculate and set the compensation amount using the following formula.
  • Page 564 M800W/M80W Series Connection and Setup Manual 27 Setting the Machine Error Compensation (2) Incremental amount method The compensation amount at the division point "n" is calculated for the axis that moves by "interval between division points" specified with #4007. The formula for calculating the compensation amount differs depending on whether the division point "n"...

  • Page 565: Setting Method

    M800W/M80W Series Connection and Setup Manual 27 Setting the Machine Error Compensation 27.1.3 Setting Method 27.1.3.1 Using a Linear Axis as Basic Axis (1) When "mdvno" or "pdvno" exists at both ends of "rdvno" Compensation ( - 3) ( - 2) amount Error in incremental...
  • Page 566 M800W/M80W Series Connection and Setup Manual 27 Setting the Machine Error Compensation (3) When the range compensated is only the negative range Compensation ( - 1) ( - 3) amount in incremental Error amount method #4125 #4126 #4127 #4128 #4129 #4130 Basic axis machine...

  • Page 567: Using A Rotary Axis As Basic Axis

    M800W/M80W Series Connection and Setup Manual 27 Setting the Machine Error Compensation 27.1.3.2 Using a Rotary Axis as Basic Axis Compensation ( - 2) ( - 3) amount in incremental #4123 #4124 #4125 #4126 #4127 #4128 amount method Error 360 deg Basic axis machine coordinate ( - 2)

  • Page 568: Bidirectional Pitch Error Compensation

    M800W/M80W Series Connection and Setup Manual 27 Setting the Machine Error Compensation 27.2 Bidirectional pitch error compensation 27.2.1 Outline Compensation amounts can be set respectively for the movement in positive and negative directions, and compensation can be made for each direction. This method will reduce the difference between the path in the positive direction and path in the negative direction.

  • Page 569: Setting Method

    M800W/M80W Series Connection and Setup Manual 27 Setting the Machine Error Compensation 27.2.2 Setting Method 27.2.2.1 When the basic axis is a linear axis This section describes how to set bidirectional pitch error data by taking the linear axis having a pitch error such as illustrated below as an example.
  • Page 570 M800W/M80W Series Connection and Setup Manual 27 Setting the Machine Error Compensation Setting parameters (1) Set setting method for compensation amount to "#4000 Pinc". #4000 Setting method setting value This method sets the difference between the commanded position and the actual machine position of each (absolute amount division point as the compensation amount.
  • Page 571 M800W/M80W Series Connection and Setup Manual 27 Setting the Machine Error Compensation Setting pitch error compensation data (1) Move the axis to positive or negative direction, then measure and record actual machine position of each division point. Calculate compensation amount for each division point based on the actual machine position. #4000 Calculation method of compensation amount (*1) setting value...

  • Page 572: When The Basic Axis Is A Rotary Axis

    M800W/M80W Series Connection and Setup Manual 27 Setting the Machine Error Compensation 27.2.2.2 When the basic axis is a rotary axis This section describes how to set bidirectional pitch error data by taking a rotary axis having a pitch error such as illustrated below as an example.

  • Page 573: Cyclic Error Compensation

    M800W/M80W Series Connection and Setup Manual 27 Setting the Machine Error Compensation 27.3 Cyclic Error Compensation 27.3.1 Outline When the machine operation induces certain cyclic errors, this function compensates a series of cyclic errors by setting the compensation amount for a single cycle. Short-pitched compensation is possible for the errors occurring due to the tooth shape of the encoder.

  • Page 574: Setting Method

    M800W/M80W Series Connection and Setup Manual 27 Setting the Machine Error Compensation 27.3.2 Setting Method This function divides one error cycle into multiple steps and compensates at each step. Positions between steps are also compensated by the linear approximation of the values at each step. For example, as shown in the figure below, when similar errors occur at each tooth of a gear with 256 teeth, one tooth is regarded as one cycle, and the compensation amount at each step within a cycle is specified.
  • Page 575 M800W/M80W Series Connection and Setup Manual 27 Setting the Machine Error Compensation Parameter Setting Example This section takes the example shown in the figure on the previous page (When the gear has 256 teeth and one cycle is divided into 8 steps) to describe the parameter setting procedure. <...

  • Page 576: Error Measurement

    M800W/M80W Series Connection and Setup Manual 27 Setting the Machine Error Compensation 27.3.3 Error Measurement This function performs compensation based on the position deviation related to the machine zero. When you measure errors, disable all types of compensation (such as pitch error compensation, backlash compensation), and also the functions accompanied by the offset of the coordinate system such as workpiece coordinate system offset.

  • Page 577: Relation With Other Functions

    M800W/M80W Series Connection and Setup Manual 27 Setting the Machine Error Compensation 27.3.5 Relation with Other Functions (1) Memory-type Pitch Error Compensation This function can be used simultaneously with the memory-type pitch error compensation. As shown in the figure below, when the error profile consists of both cyclic errors and non-cyclic errors, a higher accuracy of compensation can be achieved by combining the memory-type pitch error compensation and this function.

  • Page 578: Setting The Position Switches

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  • Page 579: Outline

    M800W/M80W Series Connection and Setup Manual 28 Setting the Position Switches 28.1 Outline Position switches (PSW) are used as alternatives for the dog switches provided on the machine axis. Virtual dog switches can be used by specifying axis names and conditions of virtual dog positions. This function outputs a signal to the PLC interface when the machine reaches the specified area.

  • Page 580: Setting And Operation Examples Of Dog1 And Dog2

    M800W/M80W Series Connection and Setup Manual 28 Setting the Position Switches 28.2 Setting and Operation Examples of dog1 and dog2 Settings of dog1 and dog2 Positions of dog1 and dog2 Description A signal is output when the Basic machine coordinate dog1 dog2 dog1 <...

  • Page 581: Canceling The Position Switch

    M800W/M80W Series Connection and Setup Manual 28 Setting the Position Switches 28.3 Canceling the Position Switch Enter a position switch number to be canceled (#75*1) in "# ( )" and a slash in "DATA ( )" on the setting field, then press the [INPUT] key.

  • Page 582: Setting The Backlash Compensation

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  • Page 583: Backlash Compensation

    M800W/M80W Series Connection and Setup Manual 29 Setting the Backlash Compensation 29.1 Backlash Compensation Travel amount of a machine table may become less than the commanded amount due to the error (backlash) caused by reversal of the direction of the axis. The backlash compensation is a function which automatically adds compensation amount to the travel amount when the direction of the axis is reversed.

  • Page 584: Backlash Compensation Ii

    M800W/M80W Series Connection and Setup Manual 29 Setting the Backlash Compensation 29.2 Backlash Compensation II This function reduces quadrant error caused by the backlash when the traversing direction is reversed in machines where semi-closed loop control is implemented. Acceleration rate at axis direction reversal varies depending on the change of circular radius and commanded speed at machining.

  • Page 585: Enabling Conditions For Backlash Compensation Ii

    M800W/M80W Series Connection and Setup Manual 29 Setting the Backlash Compensation 29.2.1 Enabling Conditions for Backlash Compensation II Backlash compensation II is enabled when all the following conditions are satisfied. (1) Backlash compensation II option is ON. (2) Parameter "#14360 valBL2" (backlash compensation II valid) is ON. (3) Parameter "#14361 BL2_a1"...

  • Page 586: Setting Compensation Amount Of Backlash Compensation Ii

    M800W/M80W Series Connection and Setup Manual 29 Setting the Backlash Compensation 29.2.2.2 Setting compensation amount of backlash compensation II For the backlash compensation II compensation amount, set the size of projection which is generated at axis direction reversal. For the unit of compensation amount, follow the setting of "#1006 mcmpunit" (Machine error compensation unit). Backlash compensation II compensation amount 1: "#14362 BL2_c1"...

  • Page 587: Precautions For Setting Parameters

    M800W/M80W Series Connection and Setup Manual 29 Setting the Backlash Compensation 29.2.2.3 Precautions for setting parameters For the backlash compensation II acceleration rates, set a value greater than "0" from acceleration rate 1 to 4 in ascending order. Parameters are enabled when the backlash compensation II acceleration rates are set in ascending order. The following describes the relationship between setting patterns and parameters to be enabled.
  • Page 588 M800W/M80W Series Connection and Setup Manual 29 Setting the Backlash Compensation (2) When the acceleration rate 1 is set to "0" Backlash compensation II is disabled. Quadrant projection compensation is not performed on the axis, and the compensation amount is handled as "0". Compensation amount Compensation amount 1...
  • Page 589 M800W/M80W Series Connection and Setup Manual 29 Setting the Backlash Compensation (4) When the same values are set to consecutive acceleration rates Ascending order in acceleration rate setting refers to the case where subsequent values become greater than the previous ones. Therefore, as same as (3), when the acceleration rates are no longer arranged in ascending order, corresponding parameters are disabled;...

  • Page 590: Confirming The Spindle Operation

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  • Page 591: In Manual Operation (With Manual Numerical Command)

    M800W/M80W Series Connection and Setup Manual 30 Confirming the Spindle Operation Confirm that the spindle operates properly in manual/MDI operation. Confirm the spindle rotation speed as well. CAUTION 1. Do not adjust the spindle when possible risks associated with adjustment procedures are not thoroughly taken into consideration.

  • Page 592: In Mdi Operation

    M800W/M80W Series Connection and Setup Manual 30 Confirming the Spindle Operation 30.2 In MDI Operation (1) Select MDI mode. (2) Select [MDI] on the Setup screen. Enter a program to issue an S command. Program example (to rotate the spindle at 100r/min for 5 seconds) S100 M03 ;...
  • Page 593 M800W/M80W Series Connection and Setup Manual 30 Confirming the Spindle Operation IB-1501268-K...

  • Page 594: Setting The Handy Terminal

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  • Page 595: Inputting The Data From A Personal Computer

    M800W/M80W Series Connection and Setup Manual 31 Setting the Handy Terminal It is necessary to customize the display part composition, the key input, the communication condition with NC, etc. to connect the handy terminal (HG1T-SB12UH-MK1346-L*). Create the customized data with "NC Designer HT" and download it to the handy terminal. There are two methods to input customized data for the handy terminal.
  • Page 596 M800W/M80W Series Connection and Setup Manual 31 Setting the Handy Terminal (3) Select [Online] - [Communication setting] from the menu of "NC Designer HT" and confirm the communication condition is as follows. Port: Personal computer port Transmission: 19200 [bps] Data length: 8 [bit] Stop bit: 2 Parity: None (4) Select [Online] - [Download] from the menu of "NC Designer HT".
  • Page 597 M800W/M80W Series Connection and Setup Manual 31 Setting the Handy Terminal (7) The customized data will be downloaded to the handy terminal. (8) When the download has been completed, the following dialog box will be displayed. IB-1501268-K...

  • Page 598: Inputting The Data From Nc

    M800W/M80W Series Connection and Setup Manual 31 Setting the Handy Terminal 31.2 Inputting the Data from NC Create a download data (handy.cod) from a project data (*.p1t) created with "NC Designer HT", then download it to the handy terminal. (1) Start the customized data creation tool "NC Designer HT" to create a project data (*.p1t). (2) Select [File] - [Writing download data] from the menu of "NC Designer HT"...
  • Page 599 M800W/M80W Series Connection and Setup Manual 31 Setting the Handy Terminal Operating status is displayed by the LED on the control unit. Lo ... Loading En ... Complete without error n1 - n7 ... Complete with error When the download is completed with error, possible causes are as listed below. Take measures and then perform the download procedure again.

  • Page 600: Setting The Deceleration Check

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  • Page 601: Function

    M800W/M80W Series Connection and Setup Manual 32 Setting the Deceleration Check 32.1 Function The next block is executed after the axis is decelerated and stopped at the joint between the axis movement blocks. This is to reduce the machine shock and to prevent the corner roundness, at the time when the sudden change of the control axis feedrate occurs.
  • Page 602 M800W/M80W Series Connection and Setup Manual 32 Setting the Deceleration Check (b) Selecting the deceleration check method There are three methods for the deceleration check, and the method is selected by the parameter. 1) For the execution block with the rapid traverse command (G00/G53) Parameter Deceleration check method Determination condition...

  • Page 603: Deceleration Check Method

    M800W/M80W Series Connection and Setup Manual 32 Setting the Deceleration Check 32.2 Deceleration Check Method (1) Command deceleration check After interpolation for one block has been completed, the completion of the command system deceleration is confirmed before execution of the next block. The required time for the deceleration check is equal to the longest one of the deceleration check time for the simultaneously commanded axes, which are determined according to the acceleration/deceleration mode and time constant.
  • Page 604 M800W/M80W Series Connection and Setup Manual 32 Setting the Deceleration Check (2) Smoothing check method After the command deceleration check has been completed, the completion of all axes smoothing zero in the part system is confirmed before execution of the next block. (Example) For exponential acceleration/deceleration Command Execution block...

  • Page 605: Deceleration Check For Opposite Direction Movement Reversal

    M800W/M80W Series Connection and Setup Manual 32 Setting the Deceleration Check 32.3 Deceleration Check for Opposite Direction Movement Reversal Deceleration check cannot be designated for G01 -> G00 or G01 -> G01, but it can be designated in the following manner only when the movement reverses to the opposite direction in successive blocks.
  • Page 606 M800W/M80W Series Connection and Setup Manual 32 Setting the Deceleration Check Same direction Opposite direction #1502 = 1 Command deceleration Enlarged figure (a) Commanded speed (b) Resultant speed (c) Command deceleration is completed. (2) Designating deceleration check for G01 -> G01 opposite direction movement reversal If the axis movement reverses to the opposite direction in a G01 to G01 successive block, the deceleration check for the movement in the opposite direction can be changed with the base specification parameter G01 ->...

  • Page 607: Parameter

    M800W/M80W Series Connection and Setup Manual 32 Setting the Deceleration Check 32.4 Parameter (1) Designating deceleration check Base specification parameter Item Details Setting range The definitions are changed with the setting of "#1306 InpsTyp 1193 inpos Deceleration check specification type". When Select the deceleration check method for G0.
  • Page 608 M800W/M80W Series Connection and Setup Manual 32 Setting the Deceleration Check (3) Designation of in-position check width (a) Servo parameter Item Details Setting range Set the in-position detection width. Set the accuracy required for the machine. SV024 In-position The lower the setting is, the higher the positioning 2224 0 to 32767 (μm) detection width...

  • Page 609: Relation With Other Functions

    M800W/M80W Series Connection and Setup Manual 32 Setting the Deceleration Check 32.5 Relation with Other Functions (1) Tool compensation When the tool compensation is performed, the deceleration check will be operated on the block after compensation. (2) Control axis synchronization (G125), control axis superimposition (G126), arbitrary axis exchange (G140), arbitrary axis superimposition (G156) When control axis synchronization (G125), control axis superimposition (G126), arbitrary axis exchange (G140) or arbitrary axis superimposition (G156) is performed in the other part system, the succeeding block start timing may...

  • Page 610: Precautions

    M800W/M80W Series Connection and Setup Manual 32 Setting the Deceleration Check 32.6 Precautions (1) When in-position check is valid, set the servo in-position width of the servo parameter. (2) This function is invalid for the axes in the automatic machine lock. (3) When the MSTB is commanded to the next block of the cutting commanded block, the MSTB code is output before the completion of the cutting command deceleration.
  • Page 611 M800W/M80W Series Connection and Setup Manual 32 Setting the Deceleration Check IB-1501268-K...

  • Page 612: Synchronous Control And Multiple-Axis Synchronization Control

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  • Page 613: Synchronous Control

    M800W/M80W Series Connection and Setup Manual 33 Synchronous Control and Multiple-axis Synchronization Control 33.1 Synchronous Control This chapter describes position alignment that is required at the setup of the machine. Refer to "Synchronous Control Specifications Manual" (BNP-C3072-074) for details of parameter settings, operations, etc.
  • Page 614 M800W/M80W Series Connection and Setup Manual 33 Synchronous Control and Multiple-axis Synchronization Control There are 3 types of synchronous control as follows: (1) Position command synchronous control This is used when the machine's rigidity is low. This conforms the position command of the master axis to that of the slave axis using the synchronous control function of NC and drive those axes in parallel.
  • Page 615 M800W/M80W Series Connection and Setup Manual 33 Synchronous Control and Multiple-axis Synchronization Control (2) Speed command synchronous control This is used when reducing the scale of the full-closed system or when the machine's rigidity, etc. cause the mutual interference to the axes positions. This drives the master axis and the slave axis in parallel using the common position feedback.

  • Page 616: Synchronous Control Mode

    M800W/M80W Series Connection and Setup Manual 33 Synchronous Control and Multiple-axis Synchronization Control 33.1.1.1 Synchronous control mode The following two operation methods are available in the synchronous control mode. Synchronous operation This is a method that both master and slave axes are moved simultaneously with the movement command for the master axis.

  • Page 617: Reference Position Establishment In Synchronous Operation

    M800W/M80W Series Connection and Setup Manual 33 Synchronous Control and Multiple-axis Synchronization Control 33.1.2 Reference Position Establishment in Synchronous Operation Carry out the position alignment of the master and slave axes during machine's setup. The positions between the synchronous axes tend to deviate at power ON, thus this deviation needs to be adjusted. After position alignment, the position error between the synchronous axes is always checked while the synchronous operation method is selected.
  • Page 618 M800W/M80W Series Connection and Setup Manual 33 Synchronous Control and Multiple-axis Synchronization Control (a) From the PLC, turn ON the bits of the "synchronous control operation method" signal, which are corresponding to the master and slave axes, in order to select synchronous operation in "synchronous control mode". (b) Carry out zero point return manually.
  • Page 619 M800W/M80W Series Connection and Setup Manual 33 Synchronous Control and Multiple-axis Synchronization Control (2) Position alignment without using reference position adjustment value [ When synchronization at zero point establishment (#1493 ref_syn) is "0" (asynchronous) ] (a) Select the correction mode, and feed the master and slave axes using the manual handle to correct the error between the two axes.

  • Page 620: Zero Point Establishment In Dogless-Type Absolute Position Detection System

    M800W/M80W Series Connection and Setup Manual 33 Synchronous Control and Multiple-axis Synchronization Control 33.1.2.2 Zero Point Establishment in Dogless-type Absolute Position Detection System Zero point establishment in dogless-type absolute position detection system can be performed by combining "#1493 ref_syn" and "#1496 push_typ" in one of the three ways below. (1) When synchronization is set to "0"...
  • Page 621 M800W/M80W Series Connection and Setup Manual 33 Synchronous Control and Multiple-axis Synchronization Control Position alignment at machine setup In machine setup, carry out the position alignment of the synchronous axes in the following procedure. (1) Select the correction mode, and feed the master and slave axes using the manual handle to correct the error between the two axes.
  • Page 622 M800W/M80W Series Connection and Setup Manual 33 Synchronous Control and Multiple-axis Synchronization Control [ When synchronization is set to "1" and stopper method is set to "0" ] Parameter Setting value synchronization at zero point establishment (#1493 ref_syn) stopper method in zero point establishing operation (#1496 push_typ) The zero points of both master and slave axes are determined by establishing the master axis's zero point.
  • Page 623 M800W/M80W Series Connection and Setup Manual 33 Synchronous Control and Multiple-axis Synchronization Control The following is the operation example when synchronization at zero point establishment (#1493 ref_syn) is set to "1" in zero point establishing operation: Master axis Basic machine Machine zero coordinate zero point Grid point...
  • Page 624 M800W/M80W Series Connection and Setup Manual 33 Synchronous Control and Multiple-axis Synchronization Control [ When synchronization is set to "1" and stopper method is set to "1" ] Parameter Setting value synchronization at zero point establishment (#1493 ref_syn) stopper method in zero point establishing operation (#1496 push_typ) The zero points of both master and slave axes are determined by establishing the master axis's zero point.
  • Page 625 M800W/M80W Series Connection and Setup Manual 33 Synchronous Control and Multiple-axis Synchronization Control Position alignment after power OFF-ON Normally, positions of the master and slave axes deviate at power ON, thus the position alignment for this deviation is required. Below are the position alignment methods. (1) When synchronous error automatic correction at servo ON is enabled (#1281 ext17/bit3 = 1) The position of the slave axis is automatically corrected to the position of the master axis at servo ON.

  • Page 626: Simple Synchronous Control

    M800W/M80W Series Connection and Setup Manual 33 Synchronous Control and Multiple-axis Synchronization Control 33.1.3 Simple Synchronous Control Simple synchronous control is an extension of the synchronous control function. This function enables an axis to be synchronized with the axis previously defined as master axis for the synchronous control, and another axis to be synchronized with the slave axis.

  • Page 627: Multiple-Axis Synchronization Control

    M800W/M80W Series Connection and Setup Manual 33 Synchronous Control and Multiple-axis Synchronization Control 33.2 Multiple-axis Synchronization Control Refer to "Multiple-Axis Synchronization Control Specifications Manual" (BNP-C3072-339) for details of parameter settings, operations, etc. 33.2.1 Outline Multiple-axis synchronization control is the function that enables multiple slave axes to be synchronized with commands to the master axis.

  • Page 628: Adjust S-Analog Screen

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  • Page 629 M800W/M80W Series Connection and Setup Manual 34 Adjust S-analog Screen The spindle analog output adjustment is carried out on this screen. Display items Display item Details This is a number to be used when inputting/outputting the parameters. For manual adjustments, this uses the [ ↑ ] [ ↓ ] keys to move the cursor to the setting item Parameter No.

  • Page 630: Adjustment Preparations

    M800W/M80W Series Connection and Setup Manual 34 Adjust S-analog Screen 34.1 Adjustment Preparations The PLC must be stopped when performing spindle analog output adjustments by one of the following methods below: Operation methods (when stopping the PLC with the rotary switch) Set the rotary switch CS2 in the upper part of the unit The PLC is stopped.

  • Page 631: Performing Manual Adjustments

    M800W/M80W Series Connection and Setup Manual 34 Adjust S-analog Screen 34.3 Performing Manual Adjustments Adjusting the ch0 0V offset Use the [ ↑ ] [ ↓ ] keys to move the cursor to item The current setting value is displayed at "Current adjust data". "#10101", then press the [Manual adjust]menu A 0V analog voltage is output to ch0 at this time.
  • Page 632 M800W/M80W Series Connection and Setup Manual 34 Adjust S-analog Screen Adjusting the ch0 - gain The current setting value is displayed at "Current adjust data". Use the [ ↑ ] [ ↓ ] keys to move the cursor to item A ch0 -10V analog voltage is output at this time.
  • Page 633 M800W/M80W Series Connection and Setup Manual 34 Adjust S-analog Screen IB-1501268-K...

  • Page 634: Device Open Parameter Screen

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  • Page 635 M800W/M80W Series Connection and Setup Manual 35 Device Open Parameter Screen This function can set or change the user back up area of the PLC device from the NC screen. Divide the device area in accordance with the specifications of the machine tool builder and switch the display format or data type for each divided area (hereinafter called a group information).
  • Page 636 M800W/M80W Series Connection and Setup Manual 35 Device Open Parameter Screen Display items Display items Details Setting range Parameter No. Display the parameter No.(maximum of 100). Set the head device which designates the divided area. - It is possible to designate the device allocation which overlaps with R8300 to R9799 other groups.
  • Page 637 M800W/M80W Series Connection and Setup Manual 35 Device Open Parameter Screen Display items Details Setting range Designate the display format of the data, the restriction of display, and the state of input protection. a) Cancellation of input protection 1: Not check Input protection check for the data protection key 2 will not be executed in the group detail screen.
  • Page 638 M800W/M80W Series Connection and Setup Manual 35 Device Open Parameter Screen Menu for the device allocation/number of data input Menu Details Line Copy the data of a line where a cursor is placed. copy Writes the contents of the data copied (one line) into a line where the cursor is placed. If the data of the line is changed after the [Line copy] is pressed, the data before change will be written when Line paste...
  • Page 639 M800W/M80W Series Connection and Setup Manual 35 Device Open Parameter Screen Menu for inputting the data type Menu Details Input "BYTE" to the data type. BYTE When the display format is BIT format, it will be changed to the desimal format with sign. Input "WORD"...

  • Page 640: Sram Open Parameter Screen

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  • Page 641 M800W/M80W Series Connection and Setup Manual 36 SRAM Open Parameter Screen SRAM open area for a machine tool builder can be set or changed. It can be divided according to the machine tool builder's usage, and the display format and the data format can be switched for each divided area (hereinafter called a group).
  • Page 642 M800W/M80W Series Connection and Setup Manual 36 SRAM Open Parameter Screen Display items Display item Details Setting range Display the parameter No.(maximum of 100). Set the data type (CHAR, SHORT, LONG, DOUBLE) of the allocation area. CHAR: 1-byte integer type. The area is saved per 1-byte. SHORT: 2-byte integer type.
  • Page 643 M800W/M80W Series Connection and Setup Manual 36 SRAM Open Parameter Screen Display item Details Setting range Designate the display format of the data, display limitation and the state of the input protection. a) Cancellation of input protection 1: Not check Input protection check for the data protection key 2 will not be executed in the group detail screen.
  • Page 644 M800W/M80W Series Connection and Setup Manual 36 SRAM Open Parameter Screen Menu when inputting the data type Menu Details Input CHAR into the data type. CHAR Input SHORT into the data type. SHORT Input LONG into the data type. LONG Input DOUBLE into the data type.
  • Page 645 M800W/M80W Series Connection and Setup Manual 36 SRAM Open Parameter Screen Menu when inputting the display format Menu Details W/ DEC Change the display format to the decimal format with sign. sign W/O DEC Change the display format to the decimal format without sign. sign Change the display format to the hexadecimal format.

  • Page 646: Data Backup And Restoration

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  • Page 647 M800W/M80W Series Connection and Setup Manual 37 Data Backup and Restoration The following two functions are available for the data backup and restoration: all backup function for files in batch and input/output function for separate files. The following devices are available in all backup and restoration. HD (Hard disk (for Windows-based display unit only)) Memory card (Front-side SD card) DS (Control unit-side SD card)

  • Page 648: All Backup

    M800W/M80W Series Connection and Setup Manual 37 Data Backup and Restoration 37.1 All Backup The following explains the procedure to backup the various NC data to the memory card in a batch. [Note] (1) APLC data can be backed up only when the APLC release specification is valid. Operation method Press the menu [Backup].
  • Page 649 M800W/M80W Series Connection and Setup Manual 37 Data Backup and Restoration The backup is completed The states of backup-complete without error. files turn to "Complete", the date displayed in "Backup list" will be updated. - If the APLC release specification is invalid, the APLC data cannot be backed up and "Unexecute"...

  • Page 650: All Restoration

    M800W/M80W Series Connection and Setup Manual 37 Data Backup and Restoration 37.2 All Restoration The following explains the procedure to restore the various NC data backed up to memory card in a batch. The files which has been automatically backed up can be restored only when the device set by the parameter "#8919 Auto backup device"...
  • Page 651 M800W/M80W Series Connection and Setup Manual 37 Data Backup and Restoration Move the cursor to select the file. Press The operation message "OK? the [INPUT] key. (Y/N)" appears. The cursor moves as follows: [ ↓ ] key: - If there are no files at the position where the cursor moved Auto1 ->...

  • Page 652: Appx.1: Setting The System Lock

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  • Page 653: Setting The Encryption Key

    M800W/M80W Series Connection and Setup Manual 38 Appx.1: Setting the System Lock System lock is a function for a machine tool builder to set a valid term to use the machine that machine user is using. If a decryption code is not input by a specified limit, the servo ready finish signal will be forcibly turned OFF and the use of the machine will be disabled.

  • Page 654: Setting Of Expiration Date

    M800W/M80W Series Connection and Setup Manual 38 Appx.1: Setting the System Lock 38.2 Setting of Expiration Date Inputting a decryption code while the system lock is disabled, the system lock function becomes enabled and the expiration date is being set. While the system lock is enabled, the date and time of the CNC cannot be set to a past date and time.

  • Page 655: Display Of Time Limit Warning And Alarm Notification

    M800W/M80W Series Connection and Setup Manual 38 Appx.1: Setting the System Lock 38.3 Display of Time Limit Warning and Alarm Notification (1) When the indication period of warning is reached, the warning "Z64 Valid term soon to be expired" appears at the bottom right of the screen.

  • Page 656: Appx.2: Protection Setting

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  • Page 657: Protect Setting Screen

    M800W/M80W Series Connection and Setup Manual 39 Appx.2: Protection Setting Operating the maintenance screen reduces a phenomenon in which defective workpieces run out due to an operation mistake, by implementing a restriction with seven operation levels. The operation level varies depending on the MTB specifications.
  • Page 658 M800W/M80W Series Connection and Setup Manual 39 Appx.2: Protection Setting Data to be protected Initial value Setting range Display items Objects to be protected Change Output Change Output Change Output Table for protection level setting on this screen Available level Table for protection level setting cannot be changed by the ○...
  • Page 659 M800W/M80W Series Connection and Setup Manual 39 Appx.2: Protection Setting Initial value Setting range Display items Objects to be protected Change Output Change Output Change Output Automatic backup (Output) Batch backups (menu [Backup]) ○ Batch backups (menu [Master Backup]) Batch backups (menu [Restore]) Batch backups (menu [Master Restore]) HMI environment setting Memory format...

  • Page 660: Returning The Password To The Non-Input State (Operation Level 0 To 3)

    M800W/M80W Series Connection and Setup Manual 39 Appx.2: Protection Setting (Note 5) Following operations are available to operate at the protection level 6 and over. - Modal output, one-shot output and modal clear - PLC-STOP - S analog adjustment - Absolute position setting - Servo diagnosis - Collection setting - HMI ending...

  • Page 661: Changing The Password

    M800W/M80W Series Connection and Setup Manual 39 Appx.2: Protection Setting 39.4 Changing the Password Operation Methods (Example) Change the password of operation level 4 from "OLDPASS" to "NEWPASS" Press the menu [Change pasword]. The menu [Change pasword] is highlighted. The operation message "Enter the current password." is displayed.

  • Page 662: Clearing The Password

    M800W/M80W Series Connection and Setup Manual 39 Appx.2: Protection Setting 39.5 Clearing the Password Operation Methods (Example) Clear the password of operation level 4 Press the menu [Change pasword]. The menu [Change pasword] is highlighted. The operation message "Enter the current password." is displayed.

  • Page 663: Changing The Protection Level

    M800W/M80W Series Connection and Setup Manual 39 Appx.2: Protection Setting 39.6 Changing the Protection Level Changing the protection level is available only for the data being set in the lower level than a current operation level. Operation Methods (Example) Change the "Available level" from "4" to "5" Press the menu [Setup pro lev].

  • Page 664: Appx.3: Displaying Original Logo On Standard Screen

    Appx.3: Displaying Original Logo On Standard Screen IB-1501268-K...
  • Page 665 M800W/M80W Series Connection and Setup Manual 40 Appx.3: Displaying Original Logo On Standard Screen A logo that machine tool builders create can be displayed on the upper left of the standard screen. In order to display the logo, create a logo file (JPG) and install it. When a logo file is prepared by machine tool builders, the unit name (Base common parameter #1135 unt_nm) is not displayed.

  • Page 666: Appx.4: Emc Installation Guidelines

    Appx.4: EMC Installation Guidelines IB-1501268-K...

  • Page 667: Introduction

    M800W/M80W Series Connection and Setup Manual 41 Appx.4: EMC Installation Guidelines For details of the drive section (servo/spindle drive unit), refer to "EMC Installation Guidelines" of instruction manuals for each drive unit. 41.1 Introduction EMC Directives became mandatory as of January 1, 1996. The subject products must have a CE mark attached indicating that the product complies with the Directives.

  • Page 668: Emc Measures

    M800W/M80W Series Connection and Setup Manual 41 Appx.4: EMC Installation Guidelines 41.3 EMC Measures The following items mainly need to be taken into account as a countermeasure for EMC. (1) Store the device in a sealed metal panel. (2) Ground all conductors that are floating electrically. Decrease the impedance. (3) Increase the distance between the drive line and signal wire.

  • Page 669: Measures For Door

    M800W/M80W Series Connection and Setup Manual 41 Appx.4: EMC Installation Guidelines 41.4.2 Measures for Door (1) Use metal for all members configuring the panel. (2) When joining the door, use a gasket to lower the impedance of the contacting sections, or use a structure with a large contact area as shown below.

  • Page 670: Measures For Wiring In Panel

    M800W/M80W Series Connection and Setup Manual 41 Appx.4: EMC Installation Guidelines 41.5 Measures for Wiring in Panel Cables act as antennas to propagate unnecessary noise, and thus must be appropriately shielded and treated. The following measures must be sufficiently taken into consideration to install cables that carry out high-speed communication (J210/J303).

  • Page 671: Shield Treatment Of Cables

    M800W/M80W Series Connection and Setup Manual 41 Appx.4: EMC Installation Guidelines 41.5.2 Shield Treatment of Cables Use shielded cables for the cables wired outside the panel. Use a shield clamp within 10 cm of the lead-out port from the panel. (Refer to "EMC Countermeasure Parts: Shield Clamp Fitting".) (1) DC power supply cable [J070/J071 cable] Shield clamp...

  • Page 672: Emc Countermeasure Parts

    M800W/M80W Series Connection and Setup Manual 41 Appx.4: EMC Installation Guidelines 41.6 EMC Countermeasure Parts 41.6.1 Shield Clamp Fitting The effect can be improved by directly connecting the cable's shield sheath to the grounding plate as shown below. Install the grounding plate near the outlet (within 10 cm) of each panel, and press against the grounding plate with the clamp fitting.

  • Page 673: Ferrite Core

    M800W/M80W Series Connection and Setup Manual 41 Appx.4: EMC Installation Guidelines 41.6.2 Ferrite Core The ferrite core is mounted integrally with the plastic case. This can be installed with one touch without cutting the interface cable or power supply cable. This ferrite core is effective for common mode noise, and countermeasures for noise can be taken without affecting the quality of the signal.

  • Page 674: Surge Absorber

    M800W/M80W Series Connection and Setup Manual 41 Appx.4: EMC Installation Guidelines 41.6.3 Surge Absorber Make sure that the surge does not directly enter the AC line of the general-purpose stabilized power supply (user- prepared) supplying power to the control unit and DIO. Select a product equivalent to or higher than the following products for the surge absorber.
  • Page 675 M800W/M80W Series Connection and Setup Manual 41 Appx.4: EMC Installation Guidelines (2) Example of surge absorber installation An example of installing the surge absorber in the machine control panel is shown below. A short-circuit fault will occur in the surge absorber if a surge exceeding the tolerance is applied. Thus, install a circuit protection breaker in the stage before the surge absorber.

  • Page 676: Selection Of Stabilized Power Supply

    M800W/M80W Series Connection and Setup Manual 41 Appx.4: EMC Installation Guidelines 41.6.4 Selection of Stabilized Power Supply Consider the following characteristics when selecting the stabilized power supply (prepared by machine manufacturer). Use a power supply that complies with CE Marking or that follows the safety standards given below. Stabilized power supply selection items Item Standard setting...
  • Page 677 M800W/M80W Series Connection and Setup Manual 41 Appx.4: EMC Installation Guidelines IB-1501268-K...

  • Page 678: Appx.5: Restrictions For Lithium Batteries

    Appx.5: Restrictions for Lithium Batteries IB-1501268-K...

  • Page 679: Restriction For Packing

    M800W/M80W Series Connection and Setup Manual 42 Appx.5: Restrictions for Lithium Batteries 42.1 Restriction for Packing When transporting lithium batteries with means such as by air transport, measures corresponding to the United Nations Dangerous Goods Regulations (hereafter called "UN Regulations") must be taken. The UN Regulations classify the batteries as dangerous goods (Class 9) or not dangerous goods according to the lithium metal content.

  • Page 680: Handling By User

    M800W/M80W Series Connection and Setup Manual 42 Appx.5: Restrictions for Lithium Batteries 42.1.2 Handling by User The shipper must confirm the latest IATA Dangerous Goods Regulations, IMDG Codes and laws and orders of the corresponding export country. These should be checked by the company commissioned for the actual transportation. IATA: International Air Transport Association http://www.iata.org/ IMDG Code: A uniform international code for the transport of dangerous goods by seas determined by IMO (International...

  • Page 681: Products Information Data Sheet (Er Battery)

    M800W/M80W Series Connection and Setup Manual 42 Appx.5: Restrictions for Lithium Batteries 42.2 Products Information Data Sheet (ER Battery) MSDS system does not cover the product used in enclosed state. The ER battery described in this section applies to that product.
  • Page 682 M800W/M80W Series Connection and Setup Manual 42 Appx.5: Restrictions for Lithium Batteries (6) Physical/chemical properties Physical form Solid Shape Cylinder type Smell Odorless Not applicable (insoluble) Appearance Boiling point/Boiling range, Melting point, No information Decomposition temperature, Flash point (7) Stability and reactivity Stability Stable under normal handling condition.

  • Page 683: Forbiddance Of Transporting Lithium Battery By Passenger Aircraft Provided In The Code Of Federal Regulation

    M800W/M80W Series Connection and Setup Manual 42 Appx.5: Restrictions for Lithium Batteries 42.3 Forbiddance of Transporting Lithium Battery by Passenger Aircraft Provided in the Code of Federal Regulation This regulation became effective from Dec.29, 2004. This law is a domestic law of the United States, however it also applies to the domestic flight and international flight departing from or arriving in the United States.

  • Page 684: Restriction Related To Eu Battery Directive

    This symbol mark is according to the directive 2006/66/EC Article 20 Information for end-users and Annex II. Your MITSUBISHI ELECTRIC product is designed and manufactured with high quality materials and components which can be recycled and/or reused. This symbol means that batteries and accumulators, at their end-of-life, should be disposed of separately from your household waste.
  • Page 685 M800W/M80W Series Connection and Setup Manual 42 Appx.5: Restrictions for Lithium Batteries IB-1501268-K...

  • Page 686: Appx.6: Precautions For Compliance To Ul/C-Ul Standards

    Appx.6: Precautions for Compliance to UL/c-UL Standards IB-1501268-K...
  • Page 687 M800W/M80W Series Connection and Setup Manual 43 Appx.6: Precautions for Compliance to UL/c-UL Standards (1) Selection of external 24VDC power supply unit (The unit shall be prepared by the machine tool builder.) This NC system complies with the UL Standards on the condition that the stabilized power supply unit supplying 24VDC to each unit is a UL-approved part of SELV/limited power LPS or Class 2.
  • Page 688 Revision History Date of Manual No. Revision details revision Mar. 2015 IB(NA)1501268-A First edition created. Aug. 2015 IB(NA)1501268-B - The following units were added. FCU8-DU181-34 (15-type Display Unit) FCU8-KB083 (Keyboard for 15-type Display Unit) FCU8-DX213 (Remote I/O Unit) - The following chapters and sections were added. 2.1 General Connection Diagram [15-type] 3.4 Keyboard Unit 3.10 Cable Connector Sets...
  • Page 689 Date of Manual No. Revision details revision Apr. 2016 IB(NA)1501268-C (Continued from the previous page) 4.2 Environment Conditions [M80W] 4.4 Control Unit [M80W] 4.6 Display Unit [M80W] 4.8 Graphic Control Unit 4.9.1 Keyboard for 8.4-type Display Unit (FCU8-KB026) 4.9.2 Keyboard for 8.4-type Display Unit (FCU8-KB028) 4.9.3 Keyboard for 8.4-type Display Unit (FCU8-KB029) 4.9.4 Keyboard for 10.4-type Display Unit (FCU8-KB041) 4.9.5 Keyboard for 10.4-type Display Unit (FCU8-KB046)
  • Page 690 Date of Manual No. Revision details revision Oct. 2016 IB(NA)1501268-D The contents were corrected to correspond with the system software C1 version. - The following chapters and sections were added. 11.4 Connecting with Frame Ground 16.3.12 MR-BKS1CBL-A1-H/MR-BKS1CBL-A2-H Cable 16.3.15 MR-PWS1CBL-A1-H/MR-PWS1CBL-A2-H Cable 27 Adjust S-analog Screen 28 Device Open Parameter Screen 29 SRAM Open Parameter Screen...
  • Page 691 Date of Manual No. Revision details revision Nov. 2017 IB(NA)1501268-F The descriptions of M800 Series/M80 Series were revised in response to S/W version - The following units were added. FCU8-KB922 (MITSUBISHI CNC Machine operation panel) FCU8-KB924 (MITSUBISHI CNC Machine operation panel) - The following cable was deleted.
  • Page 692 Date of Manual No. Revision details revision Mar. 2018 IB(NA)1501268-G The descriptions were revised in response to the addition of units. - The following units were added. FCU8-DX409 (Remote I/O unit) FCU8-EX564 (Communication expansion unit) FCU8-KB925 (MITSUBISHI CNC Machine operation panel) FCU8-KB926 (MITSUBISHI CNC Machine operation panel) FCU8-KB941 (MITSUBISHI CNC Machine operation panel) - The following chapters were added.
  • Page 693 Date of Manual No. Revision details revision Mar. 2019 IB(NA)1501268-H The descriptions of M800 Series/M80 Series were revised in response to S/W version - The following chapters and sections were added. 7.8.1.2 Drive Unit Arrangement - The following chapters and sections were added. 7.8.1.1 Connection of Optical Communication Cables Due to addition of section 7.6.1.2, only the chapter title was added.
  • Page 694 Date of Manual No. Revision details revision Sep. 2019 IB(NA)1501268-J The descriptions of M800 Series/M80 Series were revised in response to S/W version - The following units were added. FCU8-DX834 (Operation panel I/O unit) FCU8-EX568 (FL-net expansion unit) - The following cables were added. J460 (DI/DO cable) J461 (DI/DO cable) - The following chapters were added.
  • Page 695 Date of Manual No. Revision details revision Sep. 2019 IB(NA)1501268-J (Continued from the previous page) 7.13 Connecting I/O Device via Communication Expansion Unit 11.1 Operation Panel I/O Unit Connection System Drawing 11.9 Connecting with Remote I/O Unit 11.11 Connecting with Machine Operation Panel 11.11.3 Wiring for Source Type Output 12.5 Connecting with Operation Panel I/O Unit 12.11 Connecting with Multi-analog Input Signal (FCU8-DX409)
  • Page 696 Date of Manual No. Revision details revision Jun. 2020 IB(NA)1501268-K The descriptions of M800 Series/M80 Series were revised in response to S/W version - The following chapters were added. 26.2.9 Behavior in Prohibited Area 27.3 Cyclic Error Compensation 33 Synchronous Control and Multiple-axis Synchronization Control - The following contents were changed.
  • Page 697 Date of Manual No. Revision details revision Jun. 2020 IB(NA)1501268-K (Continued from the previous page) 25.1 Adjusting the Absolute Position Detection System 25.1.1 Basic Position Alignment Method I 25.1.2 Basic Position Alignment Method II 25.1.3 Machine End Stopper Method: Automatic Initialization 25.1.4 Machine End Stopper Method: Manual Initialization 25.1.5 Dog-type 25.1.6 Setting the Grid Interval and the Reference Encoder for Grid Interval...
  • Page 699 TEL: +420-59-5691-185 / FAX: +420-59-5691-199 BRAZIL Russia Service Center MITSUBISHI ELECTRIC RUSSIA LLC MITSUBISHI ELECTRIC DO BRASIL COMÉRCIO E SERVIÇOS LTDA. LETNIKOVSKAYA STREET 2, BLD.1, 5TH 115114 MOSCOW, RUSSIA Votorantim Office TEL: +7-495-721-2070 / FAX: +7-495-721-2071 AV. GISELE CONSTANTINO,1578, PARQUE BELA VISTA, VOTORANTIM-SP, BRAZIL CEP:18.110-650...
  • Page 700 ASEAN CHINA Singapore Service Center CNC Call Center 307 ALEXANDRA ROAD #05-01/02 MITSUBISHI ELECTRIC BUILDING SINGAPORE 159943 TEL: +86-400-921-5130 TEL: +65-6473-2308 / FAX: +65-6476-7439 Shanghai Service Center 1-3,5-10,18-23/F, NO.1386 HONG QIAO ROAD, CHANG NING QU, PHILIPPINE SHANGHAI 200336, CHINA TEL: +86-21-2322-3030 / FAX: +86-21-2322-3000*8422 MELCO FACTORY AUTOMATION PHILIPPINES INC.
  • Page 701 Every effort has been made to keep up with software and hardware revisions in the contents described in this manual. However, please understand that in some unavoidable cases simultaneous revision is not possible. Please contact your Mitsubishi Electric dealer with any questions or comments regarding the use of this product.

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