ABB ACS580-01 Series Supplement Manual
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ABB ACS580-01 Series Supplement Manual

Drives with flange mounting kit
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ABB DRIVES
ACS580-01..., ACH580-01... and ACQ580-01...
+C135 drives with flange mounting kit
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Summary of Contents for ABB ACS580-01 Series

  • Page 1 — ABB DRIVES ACS580-01…, ACH580-01… and ACQ580-01… +C135 drives with flange mounting kit Supplement...
  • Page 2 —...
  • Page 3 ACS580-01…, ACH580-01… and ACQ580 01…+C135 drives with flange mounting kit Supplement Table of contents Mechanical installation  2019 ABB Oy. All Rights Reserved. 3AXD50000349821 Rev A EFFECTIVE: 2019-03-15...

  • Page 5: Table Of Contents

    Table of contents 5 Table of contents 1. Introduction to the supplement Contents of this chapter ............7 Applicability .
  • Page 6 6 Table of contents Transport package contents ..........34 Flange mounting kit package contents .

  • Page 7: Introduction To The Supplement

    Introduction to the supplement 7 Introduction to the supplement Contents of this chapter This chapter describes the supplement. Applicability This supplement is applicable to ACS580-01...+C135, ACH580-01...+C135 and ACQ580-01...+C135 drives with flange mounting kit: • for these R1 to R3 drive types: -02A7-4, -03A4-4, -04A1-4, -05A7-4, -07A3-4, -09A5-4, -12A7-4, -018A-4, -026A-4, -033A-4, -039A-4, -046A-4 •...

  • Page 8: Related Documents

    Document library on the Internet on the inside of the back cover. For manuals not available in the Document library, contact your local ABB representative. The codes below open an online listing of the manuals applicable to the product. ACS580-01 manuals...

  • Page 9: Hardware Description

    Hardware description 9 Hardware description Contents of this chapter This chapter describes the flange mounting kit. Product overview The flange mounting kit contains brackets for attaching the drive onto a mounting plate. The heat sink of the drive can be located in the cooling air channel and the front part on the other side of the mounting plate.

  • Page 10: Example: Tilted Position, Frames R1 To R3

    10 Hardware description Example: tilted position, frames R1 to R3 Mounting plate Top flange bracket Lifting hole Side flange bracket Bottom flange bracket Drive heat sink in the cooling air channel...

  • Page 11: Example: Upright Position, Frames R4 To R9

    Hardware description 11 Example: upright position, frames R4 to R9 Hood (in the cooling air channel; required for UL Type 12) Top flange bracket Mounting plate Lifting hole Drive heat sink in the cooling air channel Side flange bracket Drive front side Bottom flange bracket Degree of protection This table shows the degree of protection of the flange-mounted drive.

  • Page 12: Special Requirements

    12 Hardware description Frame size Plus code Degree of Degree of protection with flange protection Front Back IP21 (UL Type 1) IP20 (UL Open Type) IP55 (UL Type 12) IP21 (UL Type 1) IP20 (UL Open Type) IP55 (UL Type 12) ...

  • Page 13: Mechanical Installation - General

    Mechanical installation – General 13 Mechanical installation – General Contents of this chapter This chapter describes generally how to install a drive with the flange mounting kit. Safety instructions Obey the general safety instructions in the hardware manual and the task-specific instructions in this supplement.

  • Page 14: Additional Requirements For Cabinet Installations

    14 Mechanical installation – General Additional requirements for cabinet installations Make sure that the cooling air gratings of the drive will not be covered. Make sure that the required cooling air change is achieved. In a totally closed cabinet with no forced ventilation, a fan for circulating the air inside the cabinet may be needed.

  • Page 15: Installing Drives Above One Another

    Mechanical installation – General 15 Installing drives above one another Make sure that the outlet cooling air flows away from the drive above. 200 mm (7.87 in) 120 mm (4.72 in) 250 mm 120 mm (9.84 in) (4.72 in) 300 mm (11.81 in)
  • Page 16 16 Mechanical installation – General...

  • Page 17: Mechanical Installation - Frames R1 To R3

    Mechanical installation – Frames R1 to R3 17 Mechanical installation – Frames R1 to R3 Contents of this chapter This chapter describes how to install drive frame sizes R1 to R3 with the flange mounting kit mechanically. Unpacking and examining the delivery ...

  • Page 18: Flange Mounting Kit Package Contents

    18 Mechanical installation – Frames R1 to R3  Flange mounting kit package contents The drawings below show the layout of the flange mounting kit packages. Examine that all items are present and there are no signs of damage. 12 13 Item Description Item...

  • Page 19: Mounting Template

    Mechanical installation – Frames R1 to R3 19 Mounting template The flange mounting kit package includes a template in actual size for drilling the attaching holes and cutting the hole in the mounting plate. An example template is shown below.

  • Page 20: Free Space Requirements

    20 Mechanical installation – Frames R1 to R3 Free space requirements The flange-mounted drives can be installed side by side. For free space requirements above and below the drives, see the table. Above Below Above Below 3.94 7.87 3.94 7.87 4.53 7.87...

  • Page 21: Installation Procedure

    Mechanical installation – Frames R1 to R3 21 Installation procedure 1. To remove the fan assembly, push the retaining clips. Lift the assembly up. IP21 (UL Type 1) 2. Insert the sealing plug (a) to the hole. The sealing plug is installed in IP55 (UL Type 12) drives at the factory.
  • Page 22 22 Mechanical installation – Frames R1 to R3 3. Reinstall the fan assembly. IP21 (UL Type 1) 4. To install the internal fan for IP21 drives, see the hardware manual section Replacing the auxiliary cooling fan, IP55 (UL Type 12) frames R1 …R2 or Replacing the auxiliary cooling fan, IP55 (UL Type 12) frames R3.
  • Page 23 Mechanical installation – Frames R1 to R3 23 5. Attach the U-brackets (b and c) to the back of the drive. 4 × M6 nut 6 N·m...
  • Page 24 24 Mechanical installation – Frames R1 to R3 6. First attach the side brackets (d) to the U-brackets which were attached in step 5 using M6 nuts finger-tight. Then use the tightening brackets (e, M5×20 screws) to press the side brackets against the module. Tighten the side bracket nuts. 4 ×...
  • Page 25 Mechanical installation – Frames R1 to R3 25 7. Attach the top (f) and bottom (g) brackets to the side brackets, first the inner sides (1) (the sides that touch the drive), then the outer sides (2). Remove the tightening bracket (e) from the top to enable replacement of the cooling fan. 8 ×...

  • Page 26: Optional Steps

    26 Mechanical installation – Frames R1 to R3  Optional steps Grounding plate If you wish to install the grounding plate, push it onto the alignment pins of the bottom bracket and attach it. R1 and R2 2 x M4 nut 1.5 N·m 2 x M4 x 8 Combi screw 1.5 N·m...
  • Page 27 Mechanical installation – Frames R1 to R3 27 To attach the grounding plate to the bottom plate use the cable entry plate screw (h). 2 x M4 nut 1.5 N·m...

  • Page 28: Power Cable Grounding Shelf

    28 Mechanical installation – Frames R1 to R3 Power cable grounding shelf 1. If you wish to install the power cable grounding shelf lower on the bottom bracket, first remove the cover and the cable entry plate.
  • Page 29 Mechanical installation – Frames R1 to R3 29 2. Then detach the power cable shelf (screws i). Reinstall the screws to avoid moisture exchange through the empty holes! Attach the cable shelf to the bottom bracket with M4 nuts. Frame R3 is shown as an example. The cable shelf varies in different frame sizes.

  • Page 30: Installing The Drive On The Mounting Plate

    30 Mechanical installation – Frames R1 to R3  Installing the drive on the mounting plate 1. See chapter Dimension drawings for the dimensions of the flange and the required opening in the mounting plate. Attach the mounting template from the flange mounting kit package onto the mounting plate.
  • Page 31 Mechanical installation – Frames R1 to R3 31 2. Attach the hood to the cooling channel. UL Type 12 is fulfilled on the drive backside when the flange and hood are installed. This is not required for IP55. UL Type 12 R1…R2: 2 ×...
  • Page 32 32 Mechanical installation – Frames R1 to R3 3. Attach chains to the drive lifting holes and lift the drive with a lifting device onto the opening in the mounting plate. 4. Attach the bottom bracket with one screw. 5. Attach the top bracket with one screw. 6.

  • Page 33: Mechanical Installation - Frames R4 And R5

    Mechanical installation – Frames R4 and R5 33 Mechanical installation – Frames R4 and R5 Contents of this chapter This chapter describes how to install drive frame sizes R4 and R5 with the flange mounting kit mechanically.

  • Page 34: Unpacking And Examining The Delivery

    34 Mechanical installation – Frames R4 and R5 Unpacking and examining the delivery  Transport package contents The flange mounting kit package is tied with straps onto the drive package or sent separately. Examine that all items are present and there are no signs of damage. Read the data on the type designation label of the drive to make sure that the drive is of the correct type.

  • Page 35: Flange Mounting Kit Package Contents

    Mechanical installation – Frames R4 and R5 35  Flange mounting kit package contents The drawings below show the layout of the flange mounting kit packages. Examine that all items are present and there are no signs of damage. 3AXD50000038137 Item Description Item...

  • Page 36: Free Space Requirements

    36 Mechanical installation – Frames R4 and R5 An example template is shown below. Free space requirements The flange-mounted drives can be installed side by side. For free space requirements above and below the drives, see the table. 115 mm (4.53 in) 200 (7.87 in)

  • Page 37: Installation Procedure

    Mechanical installation – Frames R4 and R5 37 Installation procedure 1. To remove the fan assembly, push the retaining clip with a flat screwdriver. Lift the assembly up. IP21 (UL Type 1) 2. Insert the sealing plug (a) to the hole. For IP55 (UL Type 12) the plug is installed at the factory.
  • Page 38 38 Mechanical installation – Frames R4 and R5 3. Reinstall the fan assembly. IP21 (UL Type 1) 4. To install the internal fan for IP21 drives, see the hardware manual section Replacing the auxiliary cooling fan, IP55 (UL Type 12) frames R4.
  • Page 39 Mechanical installation – Frames R4 and R5 39 5. Attach the U-brackets (b and c) to the back of the drive. R4, R5 4 × M6 nut 6 N·m...
  • Page 40 40 Mechanical installation – Frames R4 and R5 6. Attach the side brackets (d) to the U-brackets using M6 nuts finger-tight. Then use the tightening brackets (e, 4 × M5×20 screws) to press the side brackets against the module.Tighten the side bracket nuts. R4, R5 4 ×...
  • Page 41 Mechanical installation – Frames R4 and R5 41 7. Attach the top (f) and bottom (g) brackets to the side brackets, first the inner sides (1) (the sides that touch the drive), then the outer sides (2). R4, R5 8 × M6 nut 6 N·m...
  • Page 42 42 Mechanical installation – Frames R4 and R5 8. Remove the tightening bracket (e) from the front of the fan. R4, R5 9. Attach the clamp plate. 2 x M6 nut 6 N·m...
  • Page 43 Mechanical installation – Frames R4 and R5 43 10. See chapter Dimension drawings for the dimensions of the flange and the required opening in the mounting plate. Attach the mounting template from the flange mounting kit package onto the mounting plate. Make the opening and drill the holes for the mounting screws.
  • Page 44 44 Mechanical installation – Frames R4 and R5 11. Attach the hood to the cooling channel for UL Type 12. The degree of protection is fulfilled on the drive backside when the flange and hood are installed. This step is not needed for IP55..
  • Page 45 Mechanical installation – Frames R4 and R5 45 12. Attach the chains to the lifting holes of the flange and lift the drive with a lifting device onto the opening in the mounting plate. 13. Attach the bottom bracket with one screw. 14.
  • Page 46 46 Mechanical installation – Frames R4 and R5...

  • Page 47: Mechanical Installation - Frames R6 To R9

    Mechanical installation – Frames R6 to R9 47 Mechanical installation – Frames R6 to R9 Contents of this chapter This chapter describes how to install drive frames sizes R6 to R9 with the flange mounting kit mechanically. Safety WARNING! For frame sizes R6 to R9: Use the lifting eyes of the drive when you lift the drive.

  • Page 48: Unpacking And Examining The Delivery

    48 Mechanical installation – Frames R6 to R9 Unpacking and examining the delivery  Transport package contents The flange mounting kit package is on the side of the drive package or sent separately. Examine that all items are present and there are no signs of damage. Read the data on the type designation label of the drive to make sure that the drive is of the correct type.

  • Page 49: Flange Kit Contents

    Mechanical installation – Frames R6 to R9 49  Flange kit contents Quick guide Mounting template Top bracket Bottom bracket Side brackets Top cardboard cover Option kit package label Screw package: • M6 nut (11 pcs) • M6×10 T30 (12 pcs) * •...

  • Page 50: Free Space Requirements

    50 Mechanical installation – Frames R6 to R9 Free space requirements The flange-mounted drives can be installed side by side. For free space requirements above and below the drives, see the table. 200 mm (7.87 in) 300 mm (11.81 in)

  • Page 51: Installation Process

    Mechanical installation – Frames R6 to R9 51 Installation process 1. Attach the side brackets to the drive. 12 × M6×10 T30 6 N·m 2. Attach the top and bottom brackets. 8 × M6 nut 6 N·m...
  • Page 52 52 Mechanical installation – Frames R6 to R9 3. See chapter Dimension drawings for the dimensions of the flange and the required opening in the mounting plate. Attach the mounting template from the flange mounting kit package onto the mounting plate. Make the opening and drill the holes for the mounting screws.
  • Page 53 Mechanical installation – Frames R6 to R9 53 4. Attach the hood to the cooling channel for UL Type 12. The degree of protection is fulfilled on the drive backside when the flange and hood are installed. This step is not needed for IP55.
  • Page 54 54 Mechanical installation – Frames R6 to R9 5. Attach the chains to the lifting holes of the flange and lift the drive with a lifting device onto the opening in the mounting plate. 6. Attach the bottom bracket with one screw. 7.

  • Page 55: Dimension Drawings

    Dimension drawings 55 Dimension drawings Contents of this chapter This chapter contains the dimension drawings of the flange mounting kits and required openings in the mounting plate.

  • Page 56: Frame R1

    56 Dimension drawings Frame R1...
  • Page 57 Dimension drawings 57 Hood is needed for UL Type 12 installation only...

  • Page 58: Attaching Points And Hole Dimensions

    58 Dimension drawings  Attaching points and hole dimensions 3AXD50000035517...

  • Page 59: Frame R2

    Dimension drawings 59 Frame R2...
  • Page 60 60 Dimension drawings Hood is needed for UL Type 12 installation only...

  • Page 61: Attaching Points And Hole Dimensions

    Dimension drawings 61  Attaching points and hole dimensions 3AXD50000035597...

  • Page 62: Frame R3

    62 Dimension drawings Frame R3...
  • Page 63 Dimension drawings 63 Hood is needed for UL Type 12 installation only...

  • Page 64: Attaching Points And Hole Dimensions

    64 Dimension drawings  Attaching points and hole dimensions 3AXD50000036519...

  • Page 65: Frame R4

    Dimension drawings 65 Frame R4...
  • Page 66 66 Dimension drawings Hood is needed for UL Type 12 installation only...

  • Page 67: Attaching Points And Hole Dimensions

    Dimension drawings 67  Attaching points and hole dimensions 3AXD50000036765...

  • Page 68: Frame R5

    68 Dimension drawings Frame R5...
  • Page 69 Dimension drawings 69 Hood is needed for UL Type 12 installation only...

  • Page 70: Attaching Points And Hole Dimensions

    70 Dimension drawings  Attaching points and hole dimensions 3AXD50000430598...

  • Page 71: Frame R6

    Dimension drawings 71 Frame R6...
  • Page 72 72 Dimension drawings Hood is needed for UL Type 12 installation only...

  • Page 73: Attaching Points And Hole Dimensions

    Dimension drawings 73  Attaching points and hole dimensions 3AXD50000019323...

  • Page 74: Frame R7

    74 Dimension drawings Frame R7...
  • Page 75 Dimension drawings 75 Hood is needed for UL Type 12 installation only...

  • Page 76: Attaching Points And Hole Dimensions

    76 Dimension drawings  Attaching points and hole dimensions 3AXD50000019324...

  • Page 77: Frame R8

    Dimension drawings 77 Frame R8...
  • Page 78 78 Dimension drawings Hood is needed for UL Type 12 installation only...

  • Page 79: Attaching Points And Hole Dimensions

    Dimension drawings 79  Attaching points and hole dimensions 3AXD50000019325...

  • Page 80: Frame R9

    80 Dimension drawings Frame R9...
  • Page 81 Dimension drawings 81 Hood is needed for UL Type 12 installation only...

  • Page 82: Attaching Points And Hole Dimensions

    82 Dimension drawings  Attaching points and hole dimensions 3AXD50000019326...
  • Page 83 Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to abb.com/searchchannels. Product training For information on ABB product training, navigate to new.abb.com/service/training.
  • Page 84 © Copyright 2019 ABB. All rights reserved. Specifications subject to change without notice.

This manual is also suitable for:

Ach580-01 seriesAcq580-01 seriesC135

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