Related Manuals for Gardner Denver GD150
Summary of Contents for Gardner Denver GD150
- Page 1 Installation, Operating & Maintenance Manual (Original Instructions) GD150 ROTARY VANE COMPRESSOR 4990616006 June 2016...
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Page 2: Table Of Contents
Checking the relief valve operation ......15 Inspecting the check (non-return) valve ....15 Silencers/Pipe work ............15 Lubrication................ 15 Air Inlet Filter ..............16 Checking the blade wear..........17 4990616006 Date: 06/16 GD150 Installation, Operating & Maintenance Manual Page 2... -
Page 3: Health & Safety
(Ear protection is recommended) Noise Gardner Denver Drums own tests show maximum noise levels for the GD150 should typically not exceed 91/92 dB(A) in the worst case (1600rpm 2.5bar g). In accordance with our policy of continuous product improvement, Gardner Denver Drum reserve the right to alter details and specifications without notice. -
Page 4: General
Basic GD150 machine and mounting kit Induction kit including the GD150 inlet filter Relief valve Check valve 2.2 Power Options The GD150 can be driven using any of the following drive systems. Prop. shaft Direct from a gearbox mounted PTO NOTE Hydraulically Several standard drives are available. - Page 5 General "A" No. Description Inlet filter kit - flexible GD150 inlet filter Basic GD150 Machine Relief Valve Check (non-return) Valve Micronic Discharge Filter Figure1. Recommended Layout 4990616006 Date: 06/16 GD150 Installation, Operating & Maintenance Manual Page 5...
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Page 6: Dimensions, Performance Data, And Operating Environment
Dimensions The dimensions of the compressor are shown in figure 2 below. Performance The performance details and power requirements of the GD150 compressor are shown on the product data sheet. For additional information, the constant running torque does not exceed:... -
Page 7: Installation
• Venting relief/control valve air must be unobstructed and direct to the atmosphere. • Separately mounted relief valves should be fitted as close as possible to the GD150 discharge port and before any other discharge ancillary. • Any valves should be positioned to avoid hot air venting onto the operator. -
Page 8: Lifting
Any equipment used for lifting the machine should be rated accordingly. the plastic cowls. Mounting orientations The GD150 can be installed on any of the 4 mounting faces shown below and can be driven in both rotations by using either end of the input shaft. ... -
Page 9: Pto And Prop. Shaft Drive Alignment
Apply Loctite 270 to the Grub Screw and tighten to a torque of 7.2Nm. Figure 6. Drive Flange Removal A puller type device will be required to remove the flange (see Fig. 6) to help avoid damaging the shaft or flange. 4990616006 Date: 06/16 GD150 Installation, Operating & Maintenance Manual Page 9... -
Page 10: Machine And Pto Alignment
PTO’s drive axis (within 1 degree) - see fig 7 . The compressor should also be mounted so that the prop. shaft angle Also check the prop shaft between the PTO and GD150 in any plane (including compound angles) is manufacturers information for less than or equal to 12°. - Page 11 Stainless steel weld flange Sealing washer 10. Relief valve 11. Check (non-return) valve 12. Drive Flange Parts supplied by installer Welded pipe work Not provided in standard kit Figure 8. General Arrangement. 4990616006 Date: 06/16 GD150 Installation, Operating & Maintenance Manual Page 11...
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Page 12: Ancillaries
As such, adjustment of the relief valve will NOTE invalidate the GD150 and relief valve warranty. The relief valve is supplied as a separate item (M35 x 1.5 male thread) and The relief valve must be the must be installed in the discharge line within 1m of the machine (see Fig. -
Page 13: Pre-Operating Check-List
11 Return the engine speed to tick over, disengage the PTO, and then stop the engine. 12 Remove any test apparatus, disconnect discharge hose and fit a blanking cap. 4990616006 Date: 06/16 GD150 Installation, Operating & Maintenance Manual Page 13... -
Page 14: Driver Training
Routine Maintenance Instruct the driver regarding: • Air filter - cleaning • Pipe connections - checking • Mounting fasteners - checking • Relief valve function • Check valve function 4990616006 Date: 06/16 GD150 Installation, Operating & Maintenance Manual Page 14... -
Page 15: Maintenance
The bearings are packed with grease on assembly and need no regular attention. Any additional greasing of the bearings (see service instructions) should only be undertaken using Petamo GHY 443. 4990616006 Date: 06/16 GD150 Installation, Operating & Maintenance Manual Page 15... -
Page 16: Air Inlet Filter
Figure 10. Blockage Indicator No. Description Filter Body End Cover Filter Element Raincap Filter Blockage (Condition) Indicator Mounting band Vacuator Valve Retaining Clips Inlet Hose & Cuff Figure 9. Replacing Air Filter 4990616006 Date: 06/16 GD150 Installation, Operating & Maintenance Manual Page 16... -
Page 17: Checking The Blade Wear
16 mm (i.e. blade width is 36mm). Replace the blades before this happens. New blade "A" Worn blade requiring replacement “A” = Blade wear Figure 10. Blade change. 4990616006 Date: 06/16 GD150 Installation, Operating & Maintenance Manual Page 17... - Page 18 Contact Us Americas Australia Belgium Gardner Denver, Inc. Gardner Denver Ind. Australia Pty Ltd Gardner Denver Belgium N.V. Industrial Products Group - Americas 30 Bearing Road Luithagen 7A 1800 Gardner Expressway Seven Hills Haven 200 Toll Free: 1-800-682-9868 New South Wales...