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WIDE VIEW CAMERA XIS-10DC SERVICE MANUAL 1st Edition...
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! WARNING This manual is intended for qualified service personnel only. To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so. Refer all servicing to qualified service personnel.
Table of Contents Manual Structure Purpose of this manual ..................5 (E) Related manuals ....................5 (E) Trademarks ......................6 (E) Contents ....................... 7 (E) 1. Service Overview 1-1. Main Parts Location ................1-1 (E) 1-2. Removing/Reattaching the Outer Parts ..........1-1 (E) 1-2-1.
Manual Structure Purpose of this manual This manual is the Service manual of the Wide View Camera XIS-10DC. This manual is intended for use by trained system and service engineers, and provides the information of maintenance and detailed service (parts replacement, guideline for adjustment, schematic diagrams, board layouts, detailed parts list).
. Windows, Windows XP, and Windows NT are registered trademarks of Microsoft Corporation in the United States and other countries. . Memory Stick is a registered trademark of Sony Corporation. . Compact Flash is a registered trademark of San Disk Corporation in the United States and other countries.
Contents This service manual is organized by the following sections. Section 1 Service Overview Explains the information that is required to service, (the locations of main part, removal of cabinet, replacement of backup battery, and periodic replacement parts, etc.). Section 2 Replacement of Main Parts and Boards Explains the replacement of mechanical parts and boards.
Section 1 Service Overview 1-2. Removing/Reattaching the Outer Parts The screws and wires of the outer parts are made in stainless steel to be adaptable for outdoor use. 1-2-1. Louver If the parts have fallen or lost, use the parts that are specified in the parts list.
1-2-2. Lower Cover 3. Remove the four hexagon socket head screws, and remove the louver plate and the louver. Removal Hexagon socket head screws (M8 x 16) 1. Loosen the four screws, and remove the lower cover. 2. Remove the set screw (PSW5 x 10), and remove the wire from the lower cover.
1-3. Backup Battery Replacement 1-2-3. Clear Dome Assembly The vanadium lithium rechargeable battery is mounted on Removal the SNT-1 board of the unit for the backup. 1. Remove the lower cover. (Refer to Section 1-2-2.) Replace the rechargeable battery in the following proce- dure as required.
1-4. Precautions when Replacing the Installation Parts of SNT-1 Board 5. Solder a new vanadium-lithium rechargeable battery to the SNT-1 board. When RTC (IC152), backup battery (BT151) or diode (D309) on the SNT-1 board is replaced, the calendar/clock . Be sure that the soldering iron does not contact with data stored in RTC (IC152) is erased.
1-5. Description of Internal Switch SNT-1 Board S151 S152 S153 SNT-1 board (Side A) Ref. No. Name Description Factory default setting S151 System selector switch This switch switches the operation mode (normal Normal mode mode or test mode) of this unit. Normal mode: Test mode: S152...
1-6. Circuit Protection Parts (Fuse) 1-7. Signal Inputs and Outputs of Cables The PS-699 board of the unit equips the fuse as a circuit protection part. The fuse melts if overcurrent flows or the unit overheats due to a unit problem. When replacing the fuse, be sure to use the following designated parts.
2 Network port (RJ45 modular jack) 1-8. Periodic Replacement Parts 10BASE-T/100BASE-TX It is necessary to periodically replace the following parts of Connect the UTP cable (CAT5) to the network port. this unit. When connecting directly to the computer, use a cross For replacing these parts, refer to Section 2.
1-9. Replacing the Electrolytic Capacitor 1-10. Note on Desiccant The electrolytic capacitor used in this unit needs to be After servicing (repair/check), immediately before rein- replaced periodically. stalling the unit, be sure to replace the desiccant. When a service for repair or maintenance is provided, and For replacing the desiccant, refer to Section 2-8.
Section 2 Replacement of Main Parts and Boards 2-1. Index The parts and boards explained in this section are shown below. Part/board name Explained section Part/board name Explained section PTZ camera (SNC-RZ30NB) Fan (Cooling) 2-6-4 360d camera module Packing (Exhaust) 2-7-1 Peltier element Packing (Dome)
2-2. Removing/Reattaching the PTZ Camera (SNC-RZ30NB) Removal Upper case assembly 1. Remove the louver. (Refer to Section 1-2-1.) C5 x 20 2. Loosen the four screws, and remove the upper case assembly. 3. Disconnect the harness from the connectors C5 x 20 (CN12, CN13, and CN15 to CN17) on the PS-699 board.
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8. Disconnect the harness from the connectors CN11 Clamp (CN4 to CN6, CN11, and CN19) on the PS- PSW3 x 6 699 board. Clamp 9. Disconnect the LAN cable and DC cable PS-699 board from the PTZ camera assembly. 10. Remove the four screws, and remove the PS- 699 board and clamps.
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2-3. Removing/Reattaching the 360d d d d d Camera Module Removal 1. Remove the lower cover. (Refer to Section 1-2-2.) 2. Remove the clear dome assembly. (Refer to Section 1-2-3.) 3. Remove the two screws (K3 x 6), and remove the camera case (lower). 4.
2-4. Removing/Reattaching the Peltier Element Removal 1. Remove the louver. (Refer to Section 1-2-1.) 2. Remove the upper case assembly, and disconnect the harness from the connectors (CN12, CN13, and CN15 to CN17) on the PS-699 board. (Refer to steps 2 and 3 in Section 2-2.) 3.
2-5. Removing/Reattaching the Heaters 2-5-1. Upper Heater Removal 1. Remove the louver. (Refer to Section 1-2-1.) 2. Remove the upper case assembly, and disconnect the harness from the connectors (CN12, CN13, and CN15 to CN17) on the PS-699 board. (Refer to steps 2 and 3 in Section 2-2.) 3.
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Installation 6. Loosely screw on the drip tray to the heat collector. 7. Attach the new upper heater along the side of Drip tray the drip tray. 8. Reattach the heater fixer, and tighten the three screws. 9. Remove the drip tray that has been loosely attached.
2-5-2. Lower Heater Removal 1. Remove the louver. (Refer to Section 1-2-1.) 2. Remove the upper case assembly and PTZ camera assembly. (Refer to steps 2 to 7 in Section 2-2.) 3. Remove the lower heater by slipping away the harness while suspending the two metal plates of the heater brackets.
2-6. Removing/Reattaching the Fans 2-6-1. Fan (Exhaust) Removal 1. Remove the louver. (Refer to Section 1-2-1.) 2. Remove the upper case assembly, and disconnect the harness from the connectors (CN12, CN13, and CN15 to CN17) on the PS-699 board. (Refer to steps 2 and 3 in Section 2-2.) 3.
2-6-2. Fan (Aspiration) Removal 1. Remove the louver. (Refer to Section 1-2-1.) 2. Remove the upper case assembly, and disconnect the harness from the connectors (CN12, CN13, and CN15 to CN17) on the PS-699 board. (Refer to steps 2 and 3 in Section 2-2.) 3.
2-6-3. Fan (Circulation) Removal 1. Remove the louver. (Refer to Section 1-2-1.) 2. Remove the upper case assembly and PTZ camera assembly. (Refer to steps 2 to 7 in Section 2-2.) 3. Disconnect each fan harness from the con- PS-699 board nectors (CN11 and CN19) on the PS-699 board.
2-6-4. Fan (Cooling) Removal 1. Remove the lower cover. (Refer to Section 1-2-2.) 2. Remove the clear dome assembly. (Refer to Section 1-2-3.) 3. Remove the camera stay cover, camera case (upper), and inner case. (Refer to steps 4 to 6 in Section 2-3.) 4.
2-7. Removing/Reattaching the Packings 2-7-1. Packing (Exhaust) Removal 1. Remove the louver. (Refer to Section 1-2-1.) 2. Remove the upper case assembly, and disconnect the harness from the connectors (CN12, CN13, and CN15 to CN17) on the PS-699 board. (Refer to steps 2 and 3 in Section 2-2.) 3.
2-7-2. Packing (Dome) Removal 1. Remove the lower cover. (Refer to Section 1-2-2.) 2. Remove the clear dome assembly. (Refer to Section 1-2-3.) 3. Remove the packing (dome) from the groove of the lower case. Installation 4. Reattach the packing (dome) securely to the groove of the lower case.
2-7-3. Packing (Case) Removal 1. Remove the louver. (Refer to Section 1-2-1.) 2. Remove the upper case assembly, and disconnect the harness from the connectors (CN12, CN13, and CN15 to CN17) on the PS-699 board. (Refer to steps 2 and 3 in Section 2-2.) 3.
2-8. Replacing the Desiccant Desiccant is used to maintain low himidity inside the unit. Therefore, make sure to replace it with a new one when removing the outer parts of the unit. Removal 1. Remove the lower cover. (Refer to Section 1-2-2.) 2.
2-9. Removing/Reattaching the Boards 2-9-1. PS-699 Board Removal 1. Remove the louver. (Refer to Section 1-2-1.) 2. Remove the upper case assembly, and disconnect the harness from the connectors (CN12, CN13, and CN15 to CN17) on the PS-699 board. (Refer to steps 2 and 3 in Section 2-2.) 3.
2-9-2. SNT-1 Board Removal 1. Remove the louver. (Refer to Section 1-2-1.) 2. Remove the PS-699 board. (Refer to Section 2-9-1.) 3. Disconnect the harness from the connectors (CN1, CN3, CN4, CN7, CN13, and CN14) PSW3 x 6 CN13 on the SNT-1 board. 4.
2-9-3. VISCA Board Removal 1. Remove the lower cover. (Refer to Section 1-2-2.) 2. Remove the clear dome assembly. (Refer to Section 1-2-3.) 3. Remove the camera stay cover, camera case (upper), and inner case. (Refer to steps 4 to 6 in Section 2-3.) 4.
Section 3 Circuit Description 3-1. SNT-1 Board 3-1-3. System ROM 3-1-1. Digital Image Data Processing Circuit The system ROM (8 MB flash memory, IC157, and IC158) stores the data of the operation program of SH CPU The analog video signal input from the 360d camera (IC106), Web contents, or system environmental module is input to the video decoder (IC101) through the information.
3-2. PS-699 Board 3-1-7. Network Control Block 3-2-1. Power Block Network communication is controlled through the SH CPU (IC106), the PHY chip (IC306), the Hub chip (IC307), and The +12 V DC is supplied from the outside through CN2. the modular jacks (incorporated into a pulse transformer) of CN6, CN7, and CN14.
Section 4 Checking and Adjustment During Board Replacement 4-1-2. Connection The PTZ camera (SNC-RZ30NB) of the unit is the equiva- lent of the network camera SNC-RZ30N. For adjustment of the PTZ camera, refer to the service . Connect after the louver and the upper case assembly manual of SNC-RZ30N.
4-2. Cautions for Replacing the SNT-1 4-3. Operation Check Board 4-3-1. Network Connection Procedure When the SNT-1 board of the unit is replaced, IP address, user name, and password are set to the factory setting. If the unit is recognized by the IP address, change the IP When connecting the already installed unit that is connect- address of the unit.
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5. Click “Setting” on the main viewer page. Connection Procedure 6. When the authentication window is displayed, login 1. Start up the web browser on PC. with user name and password, and then click on the [OK] button. (The administrator Setting menu page is Set the proxy setting of the web browser to “No displayed after authentication.) proxy”.
After updating, activate the setting saved in “Restore Setting”. . To obtain the version updating program, contact your local Sony Sales Office/Service Center. Required Equipment . Personal computer (Hereafter referred to as PC) . LAN cable (cross cable)
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Preparation Updating 1. Connect each device referring to the figure in Section 1. Start up the web browser in the PC. 4-1-2 in the power off state. 2. Connect the PC card adaptor with the Memory Stick Set the proxy setting of the web browser to “No (the updating program is written) inserted to the PC proxy”.
4-5. Resetting of Date/Time Data Required Equipment . Personal computer (PC) . Power supply for SNT-V501/V504 . LAN cable (cross cable) When using a straight cable, connect the unit to the PC through a hub that is not connected to any other net- works.
Therefore, specified parts should be used in the case of replacement. 2. Standardization of Parts Some repair parts supplied by Sony differ from those used for the unit. These are because of parts common- ality and improvement. Parts list has the present standardized repair parts.
Cabinet Block 5-2. Exploded Views Hexagon socket head cap screw (M8 x 16) SET SCREW SET SCREW (PSW5 x 10) (M5 x 10) SET SCREW (PSW4 x 6) Hexagon socket Hexagon socket head cap screw head cap screw (M8 x 30) (M8 x 16) SET SCREW (PSW5 x 10)
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Cabinet Block Part No. SP Description X-3698-578-1 s CLEAR DOME ASSY 2-915-952-41 s WASHER (5 SUS), PLAIN 2-915-953-21 s WASHER (5 SUS), SPRING LOCK 2-920-799-01 s SCREWM3X10, CROSS (HOLE) ASSY 3-868-875-01 s CAP 3-868-876-01 s LOUVER 3-868-877-01 s LOWER COVER 3-868-929-01 s PACKING(DOME) 3-868-932-01 s WIRE(THIN) 3-868-936-01 s SHOULDER SCREW P4X12...
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Upper Case Block SET SCREW (PSW4 x 35) SET SCREW (PSW4 x 35) SET SCREW (PSW4 x 12) PS4 x 8 PS4 x 8 PSW4 x 20 PSW4 x 20 PSW4 x 20 PSW3 x 6 SET SCREW (PSW4 x 12) XIS-10DC P2.6 x 4...
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Upper Case Block Part No. SP Description 1-417-579-11 s ELEMENT, PELTIER 1-787-339-11 s FAN, DC (80 SQUARE) 1-797-239-11 s HEATER 2-915-953-21 s WASHER (5 SUS), SPRING LOCK 3-796-051-01 s O RING(P10) 3-868-928-01 s PACKING(EXHAUST) 3-868-938-01 s SHOULDER SCREW C5X20 3-868-942-01 s CABLE LOCK PG-7 3-868-944-01 s THERMAL SHEET 3-868-945-01 s THERMAL SHEET 3-869-372-01 s CAP,WATERPROOF(PG11)
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Lower Case Block PSW3 x 6 P2.6 x 4 PSW3 x 6 PSW3 x 6 PSW4 x 10 PSW4 x 10 P2.6 x 4 PSW3 x 35 PSW3 x 35 PSW3 x 35 PSW3 x 6 P2.6 x 4 PSW3 x 6 P2.6 x 4 PSW3 x 6 XIS-10DC...
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Lower Case Block Part No. SP Description A-1084-688-A s MOUNTED CIRCUIT BOARD, SNT-1 A-1109-441-A s MOUNTED CIRCUIT BOARD, PS-699 1-469-969-11 s CLAMP, FERRITE 1-528-944-11 s BATTERY, LITHIUM (VL2330) 1-698-667-21 s FAN, DC (40 SQUARE ) 1-698-667-31 s FAN, DC (40 SQUARE) 1-797-239-11 s HEATER 1-830-429-11 s CORD, CONNECTION (WITH DC PLUG) 1-830-431-12 s CORD, CONNECTION (DC CABLE)
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360d d d d d Camera Module PSW4 x 10 P2.6 x 4 PSW3 x 8 PS2.6 x 10 B2 x 4 B2 x 4 B2 x 10 K3 x 6 K3 x 6 XIS-10DC...
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360d d d d d Camera Module Part No. SP Description 1-763-957-11 s FAN, DC 2-915-953-11 s WASHER (4 SUS), SPRING LOCK 8-026-000-50 s RPU ACCESSORY (VISCA BOARD) 8-026-000-60 s ALL DIRECTIONAL CAMERA MODULE 7-621-259-29 s SCREW +P2.6X4(EP-CU/NIBK) 7-621-772-18 s SCREW +B M2X4 7-621-772-58 s SCREW +B2X10(EP-FE/CU,NI,CR) 7-628-254-30 s SCREW +PS 2.6X10(EP-FE/ZNBK/CM 7-682-247-04 s SCREW +K 3X6...
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PTZ Camera Cabinet Part No. SP Description A-1094-478-A s SNC-RZ30NB 3-815-793-12 s SCREW(+B2,SG) 5-10 XIS-10DC...
5-3. Electrical Parts List ------------ PS-699 BOARD (PS-699 BOARD) ------------ Ref. No. Ref. No. or Q'ty Part No. SP Description or Q'ty Part No. SP Description A-1109-441-A s MOUNTED CIRCUIT BOARD, PS-699 1-576-328-11 s FUSE (SMD) 1-576-328-11 s FUSE (SMD) 1-100-620-91 s CAPACITOR, CHIP 47MF(3225) 1-576-328-11 s FUSE (SMD) 1-100-620-91 s CAPACITOR, CHIP 47MF(3225)
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----------- (PS-699 BOARD) SNT-1 BOARD ----------- Ref. No. Ref. No. or Q'ty Part No. SP Description or Q'ty Part No. SP Description THP15 1-762-254-21 s SWITCH, POLY A-1084-688-A s MOUNTED CIRCUIT BOARD, SNT-1 THP16 1-762-528-21 s SWITCH, POLYETHYLENE 1-815-229-11 s CONNECTOR THP17 1-762-528-21 s SWITCH, POLYETHYLENE 4pcs...
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(SNT-1 BOARD) (SNT-1 BOARD) Ref. No. Ref. No. or Q'ty Part No. SP Description or Q'ty Part No. SP Description 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF C185 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF C186 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF C187 1-100-352-91 s CAP, CHIP CERAMIC 1MF B (1608)
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(SNT-1 BOARD) (SNT-1 BOARD) Ref. No. Ref. No. or Q'ty Part No. SP Description or Q'ty Part No. SP Description C308 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF 1-770-620-21 s PIN, CONNECTOR 3P C309 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF 1-817-097-21 o PIN, CONNECTOR (1.5MM)(SMD)13P C310 1-107-826-11 s CAPACITOR,CHIP CERAMIC 0.1MF 1-816-762-21 s JACK, MODULAR(PULSE TRANSFORM)
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(SNT-1 BOARD) (SNT-1 BOARD) Ref. No. Ref. No. or Q'ty Part No. SP Description or Q'ty Part No. SP Description IC153 8-759-437-39 s IC MB3771PF-ER R155 1-216-833-11 s RESISTOR,CHIP 10K 1/10W (1608) IC154 8-759-679-54 s IC SN74LVC14APWR R156 1-216-833-11 s RESISTOR,CHIP 10K 1/10W (1608) IC156 8-759-829-30 s IC CY2305SC-1HT R157...
5-4. Frame List (SNT-1 BOARD) Ref. No. or Q'ty Part No. SP Description Ref. No. or Q'ty Part No. SP Description 2pcs 1-417-579-11 s ELEMENT, PELTIER 2pcs 1-797-239-11 s HEATER RB152 1-234-369-21 s RES, NETWORK 10X4 (1005) RB153 1-234-378-11 s RES, NETWORK 10KX4 (1005) FAN001 1-763-957-11 s FAN, DC RB154...
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In addition, for semiconductors with ID Nos., refer to the separate CD-ROM titled “Semiconductor Pin Assignments” (Sony Part No. 9-968-546-xx) that allows searching for parts by semiconductor type or ID No. The semiconductors in the manual or on the CD-ROM are listed by equivalent types.
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Index, IC [|IC|] RTL8309SB-LF (REALTEK) Page or ID No. FAST ETHERNET SWITCH CONTROLLER TPS2211IDBR ............TPS2211IDBR —TOP VIEW— TVP5150A ............... TVP5150A TVP5150APBSR ............. TVP5150A UPC2918T-E1 ............. L78M05T-FA UPD65454GL-231-NMU ......UPD65454GL-231-NMU UPD65454GL-231-NMU-A ....... UPD65454GL-231-NMU SIGNAL SIGNAL SIGNAL — — — — —...
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INPUTS WAVEFORM DIS_ARPVLAN : ARP BROADCAST TO ALL VLAN DISABLE IBREF SHAPING DIS_DS_PRI : DIFFSERV PRIORITY DISABLE DIS_FC_AUTOOFF : AUTO TURN OFF OF FLOW CONTROL ABILITY DISABLE FLOW DIS_LEAKYVLAN : LEAKY VLAN DISABLE 127, 128 10BASE-T OR CONTROL RXIP0, RXIN0 10/100 DIS_TRUNK : TWO PORT TRUNKING FUNCTION DISABLE...
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ADM1021ARQ-REEL7 (AD) DIGITAL THERMOMETER AND TEMPERATURE SENSOR —TOP VIEW— TEST 16 TEST STBY SCLK SDATA ALERT ADD1 ADD0 INPUTS ADD0 : LOWER BIT OF DEVICE ADDRESS ADD1 : HIGHER BIT OF DEVICE ADDRESS D+, D_ : REMOTE TEMPERATURE SENSOR SCLK : SM BUS SERIAL CLOCK SDATA : SM BUS SERIAL DATA...
Overall Overall Section 7 Block Diagram +12 V SNT-1 PS-699 EXTERNAL POWER +12 V +12 V +12 V SUPPLY (DC IN +12 V) IC101 IC51 IC52 FAN ON +5 V +5 V REG SDRAM SRAM FAN x 5 FAN DET (64 K x 16 BITS) (512 K x 32 BITS) 360d CAMERA...
Frame Wiring Frame Wiring FAN002 CN11 12V OUT DET IN HN001 FAN003 CN19 PTZ CAMERA 12V OUT 12V OUT DC IN DET IN FAN004 CN12 12V OUT HN002 UTP CABLE CN7(RJ45) DET IN TXD+ TXD- RXD+ FAN005 TXD_CT CN13 NETWORK SNT-1 PS-699 (RJ45)
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ADVARSEL! Lithiumbatteri-Eksplosionsfare ved fejlagtig håndtering. Udskiftning må kun ske med batteri af samme fabrikat og type. Levér det brugte batteri tilbage til leverandøren. CAUTION ADVARSEL Danger of explosion if battery is incorrectly replaced. Lithiumbatteri - Eksplosjonsfare. Replace only with the same or equivalent type Ved utskifting benyttes kun batteri som recommended by the manufacturer.