Summary of Contents for ATS US-2000 V5
- Page 1 ATS US-2000 WITH V5 Service Manual Felins’ US-based banding professionals provide full service and support for ATS banding systems. PARTS & SERVICE INQUIRIES: (800) 336-3220 [email protected] Milwaukee, WI FELINS.COM...
- Page 2 SERVICE MANUAL US - 2000 V5 Dokument: Serviceanleitung_US2000V5_EN_V0.0.docx Issued: 22.02.2016 Author: Philipp Meyer...
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Page 3: Table Of Contents
SERVICE MANUAL US - 2000 ( DCP 2000 V V5) Table of contents BEDIENUNGSANLEITUNG US-2000 (DCP 2000 V5) Maintenance ....................4 1.1. Monthly maintenance ..................... 1.2. Cleaning of the band channel ................Mechanical settings ..................6 2.1. Rubber roller ....................... 6 2.1.1. - Page 4 SERVICE MANUAL US - 2000 ( DCP 2000 V V5) Table of Contents 3. Machine Sensors....................19 3.1.1 Photo Sensors......................19 3.1.2 Tape End Sensor......................20 3.1.3 0 Point Sensor......................20 3.1.5 S7/S8 Sensors......................20 4. Print mark (option) ....................21 5. X50 Connection....................22 4.1. Signals up - / downstream……………………............23 Fertigstellung: 02.16 US - 2000 Page 3 of 23...
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Page 5: Maintenance
SERVICE MANUAL US - 2000 ( DCP 2000 V V5) Maintenance Maintenance Maintenance work must be performed exclusively by authorised personnel. The machine must always be turned off and disconnected from the power grid prior to that! The indicated maintenance interval refers to single shift operation in a normal environment. Monthly maintenance 1.1. -
Page 6: Cleaning Of The Band Channel
SERVICE MANUAL US - 2000 ( DCP 2000 V V5) Maintenance Cleaning of the band channel 1.2. Procedure: Remove the band from the arch by resetting the machine. Operate the release lever and pull the start of the band out of the band channel. Fold down the front panel. -
Page 7: Mechanical Settings
Mechanical settings SERVICE MANUAL US - 2000 ( DCP 2000 V V5) Mechanical settings collar Min. Ø 29.5 mm Rubber roller 2.1. Lock - nut When the tape is inserted and drawn back it is held between the rubber roller and the tape drive roller. -
Page 8: Encoder
Mechanical settings SERVICE MANUAL US - 2000 ( DCP 2000 V V5) Encoder 2.2. The encoder measures the band during the infeed and drawback of the band. To ensure a consistant over lap, the o-ring of the encoder should get replaced once a year. The tension spring on the encoder applies pressure to the encoder wheel, so it does not jump on the band. -
Page 9: Adjustment For A Parallel Weld
Depending on what side you need to improve the sealing, remove or add shims on the back side of the guides (Note: only use precise grounded shims (ATS-Order No: BN1976 6x12x0.5/ BN1976 6x12x0.2). Make sure you add or remove the same amount of shims on the left and the right guide. -
Page 10: Removing The Sonotrode Slide
• sonotrode wires should only get replaced with original ATS-parts (these wires are more resistant against mechanical wear and are built for the high frequency signals coming from the generator). -
Page 11: Removing The Sonotrode
26.5 mm). 2.5.3. Adjusting the generator New and repaired sets from ATS are adjusted. Use this instruction in case of welding problems only, if the setting of a higher welding time does not increase the welding quality. -
Page 12: Adjusting The Generator
Make sure the wires are connected properly and switch on the machine. *Do not use other ampere meters than the ampere meter distributed by ATS ( 120526). We can’t guarantee that the values in this document are equal to the values displayed by other measuring equipment. -
Page 13: Cutter
SERVICE MANUAL US-2000 (DCP 2000 V V 5) Cutter 2.6. The cutter cuts the band after the welding. The clamp holds the band tight after it has been fed around the arch. Hint: Cutter, clamping brackets, springs etc. are only available as a set and cannot be ordered individually. Screws for cutter 2.6.1. -
Page 14: Aggregatmotor M1
2.7.2. M1 gear ratio Machine Band width Gear ratio Replacment part Number US-2000 AD i = 38:1 ATS-244064 US-2000 AD i = 38:1 ATS-244064 US-2000 AD i = 38:1 ATS-244064 US-2000 AD i = 38:1 ATS-244064... -
Page 15: Bandmotor M2
To mount the new tape motor, follow the same procedure but in reverse order. 2.8.2. M2 gear ratio Machine Band width Gear ratio Replacement Part Number US-2000 AD i = 5:1 ATS-244065 US-2000 AD i = 5:1 ATS-244065 US-2000 AD i = 5:1 ATS-244065 US-2000 AD i = 5:1... -
Page 16: Archmotor M3
Tighten both fixing screws(2). 2.9.3. M3 gear ratio Machine Band width Gear ratio Replacement Part Number US-2000 AD i = 24:1 ATS-244066 US-2000 AD i = 24:1 ATS-244066 US-2000 AD i = 24:1 ATS-244066 US-2000 AD i = 24:1 ATS-244066... -
Page 17: Driving Shaft
SERVICE MANUAL US - 2000 ( DCP 2000 V V5) Driving shaft 2.10. The clutch shaft is driven by a spur gear wheel attached to the motor shaft. The required tape tension is controlled by an electro magnetic clutch. An electro magnetic brake mechanism holds the drive shaft in position during the welding process in order to ensure that the band is tensioned as required. -
Page 18: Adjusting The Driving Shaft (Clutch/ Brake)
SERVICE MANUAL US - 2000 ( DCP 2000 V V5) 2.10.2. Adjusting the driving shaft (clutch/ brake) To achieve a good range in the tension setting (Soft tension and Band tension) the gap between the rotor and stator of the clutch and brake has to be set to desired value. To adjust the gap, only use precise (grounded) shims. -
Page 19: Arch-String (Yellow Cord)
SERVICE MANUAL US - 2000 ( DCP 2000 V V5) Arch-string (yellow cord) 2.11. The arch string (yellow string) is responsible to open the arch on the top side at the same time as it opens at the bottom. Arch - lever 2.11.1. -
Page 20: Ejection Pin Adjustment
SERVICE MANUAL US - 2000 ( DCP 2000 V V5) 2.11.3 Ejection Pin Adjustment The ejection pins push the banding out from under the metal guides when the arch opens to draw down. The pin should be adjusted such that during tape infeed the tape does not hit any of the pins as the banding is fed around the arch. -
Page 21: Tape End Sensor
SERVICE MANUAL US - 2000 ( DCP 2000 V V5) 3.1.2 Tape End Sensor This sensor is located inside the lower machine cabinet on the right side. A roller rides on top of the banding on an upper dancer roller. If the banding would run out, the sensor wheel lowers into a groove cut into the roller and reports the tape end. -
Page 22: Print Mark (Option)
SERVICE MANUAL US - 2000 ( DCP 2000 V V5) Print mark (option) Print mark (option) The print mark is used to position a printed band onto a product so that the print is always on the same position. Turning on the print mark option: 1. -
Page 23: X50 Connection
SERVICE MANUAL US - 2000 ( DCP 2000 V V5) Teaching the print mark reader: Set the slide switch “SET – RUN” to "SET” and "L – D” to "L“. Press the “UP” or "DOWN” keys for 1 second until the display starts blinking. - Page 24 SERVICE MANUAL US - 2000 ( DCP 2000 V V5) Fertigstellung: 02.16 US-2000 Page 23 of 23 Serviceanleitung_US2000V5_EN_V0.0.docx...