YASKAWA GA500 Series Installation Manual
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YASKAWA GA500 Series Installation Manual

Ac finless-type drive
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YASKAWA AC Drive GA500
Finless-Type Drive
Installation Manual
Type:
CIPR-GA50xxxxxAJxx
Models:
200 V Class, Single-Phase Input: 0.1 to 3.0 kW
200 V Class, Three-Phase Input: 0.1 to 5.5 kW
400 V Class, Three-Phase Input: 0.2 to 5.5 kW
To properly use the product, read this manual thoroughly and retain for
easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
MANUAL NO. TOEP C710617 0SA
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Summary of Contents for YASKAWA GA500 Series

  • Page 1 YASKAWA AC Drive GA500 Finless-Type Drive Installation Manual Type: CIPR-GA50xxxxxAJxx Models: 200 V Class, Single-Phase Input: 0.1 to 3.0 kW 200 V Class, Three-Phase Input: 0.1 to 5.5 kW 400 V Class, Three-Phase Input: 0.2 to 5.5 kW To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance.
  • Page 2 This Page Intentionally Blank YASKAWA TOEP C710617 0SA YASKAWA AC Drive GA500 Installation Manual...

  • Page 3: Table Of Contents

    External Heatsink Selection ........23 YASKAWA TOEP C710617 0SA YASKAWA AC Drive GA500 Installation Manual...
  • Page 4 Revision History ............27 YASKAWA TOEP C710617 0SA YASKAWA AC Drive GA500 Installation Manual...

  • Page 5: Receiving

    • If you damage or lose these instructions, contact a Yaskawa representative or the nearest Yaskawa sales office on the rear cover of the manual, and tell them the document number on the front cover to order new copies.

  • Page 6: Overview

    Examine the model number in the “MODEL” section of the drive nameplate to make sure that you received the correct model. Contact your supplier or Yaskawa sales office if you received an incorrect drive model or if the drive does not operate correctly.
  • Page 7 Output specifications Yaskawa Electric Corporation Input specifications D - Accreditation standards K - Drive Model E - Ambient temperature specification F - Enclosure Protection Design Figure 4.1 Nameplate Information Example YASKAWA TOEP C710617 0SA YASKAWA AC Drive GA500 Installation Manual...

  • Page 8: How To Read The Model Number

    • N: Oil-resistant • P: Humidity-resistant, dust-resistant, and vibration-resistant • S: Vibration-resistant Note: Drives with these specifications do not guarantee complete protection for the environmental conditions shown. Design revision order YASKAWA TOEP C710617 0SA YASKAWA AC Drive GA500 Installation Manual...

  • Page 9: Conditions

    • When you install the drive between 2000 m to 4000 m (6562 ft to 13123 ft) and ground the neutral point on the power supply. Contact Yaskawa or your nearest sales representative if you will not ground the neutral point. • 10 Hz to 20 Hz: 1 G (9.8 m/s , 32.15 ft/s...

  • Page 10: Heatsink Plate Temperature

    Heatsink Plate Temperature CAUTION Burn Hazard. Do not touch a hot drive heatsink or external heatsink. Yaskawa recommends that you show a high temperature warning mark or warning sign on the external heatsink. If you touch a hot drive heatsink plate or external heatsink, it can burn you.

  • Page 11: Overheat Alarm Level

    Table 5.4 Example of Thermal Compound Selection Application Amount Manufacturer Type Model (Thickness) Shin-Etsu Chemical Co., Ltd. Oil-based compound X-23-7795 100 μm - 250 μm The thickness can change with the condition of the metal surface. YASKAWA TOEP C710617 0SA YASKAWA AC Drive GA500 Installation Manual...

  • Page 12: Installation Position And Clearances

    Table 5.5 Single-Phase 200 V Class (Finless-Type Drive) Drive Watt Loss (W) Rated Output Carrier Current Frequency Drive Model Heatsink Plate Loss Interior Unit Total (kHz) Loss Loss Loss B001 B002 B004 B006 B010 B012 YASKAWA TOEP C710617 0SA YASKAWA AC Drive GA500 Installation Manual...

  • Page 13: Heavy Duty Rating (Hd): Carrier Frequency = Default Setting

    Table 5.8 Single-Phase 200 V Class (Finless-Type Drive) Drive Watt Loss (W) Rated Output Carrier Current Frequency Drive Model Heatsink Plate Loss Interior Unit Total (kHz) Loss Loss Loss B001 B002 B004 B006 YASKAWA TOEP C710617 0SA YASKAWA AC Drive GA500 Installation Manual...
  • Page 14 Table 5.10 Three-Phase 400 V Class (Finless-Type Drive) Drive Watt Loss (W) Rated Output Carrier Current Frequency Drive Model Heatsink Plate Loss Interior Unit Total (kHz) Loss Loss Loss 4001 4002 4004 4005 4007 4009 4012 YASKAWA TOEP C710617 0SA YASKAWA AC Drive GA500 Installation Manual...

  • Page 15: Normal Duty Rating (Nd)

    Table 5.13 Three-Phase 400 V Class (Finless-Type Drive) Drive Watt Loss (W) Rated Output Carrier Current Frequency Drive Model Heatsink Plate Loss Interior Unit Total (kHz) Loss Loss Loss 4001 4002 4004 4005 4007 YASKAWA TOEP C710617 0SA YASKAWA AC Drive GA500 Installation Manual...

  • Page 16: Screw Sizes And Tightening Torques

    4001 - 4012 　(17.7 - 22.1) NOTICE Damage to Equipment. Tighten the screws to the specified tightening torque. Incorrect tightening torque can cause too much heat and damage to the drive. YASKAWA TOEP C710617 0SA YASKAWA AC Drive GA500 Installation Manual...

  • Page 17: Install The Drive

    You can mill the metal surface to be more flat and use less thermal compound. Recommended flatness is 0.05 mm (0.00197 in) or less. After you mill the metal surface, tightly push the drive against it. YASKAWA TOEP C710617 0SA YASKAWA AC Drive GA500 Installation Manual...

  • Page 18: Derating Depending On Ambient Temperature

    A - L8-35 = 3 [External Heatsink/Finless] B - L8-35 = 0 [IP20/UL Open Type] (0.5 m/ (default setting) s of airflow around the drive is necessary) Figure 5.5 Derating Depending on Drive Installation Method YASKAWA TOEP C710617 0SA YASKAWA AC Drive GA500 Installation Manual...

  • Page 19: Maintenance

    Part Replacement Guidelines Table 6.1 shows the standard replacement period for replacement parts. When you replace these parts, make sure that you use Yaskawa replacement parts for the applicable model and design revision number of your drive. Table 6.1 Standard Replacement Period...

  • Page 20: Drive Exterior And Mounting Dimensions

    (5.04) (2.80) (2.20) (4.65) (0.12) (1.32) 2002 (2.68) (5.04) (2.80) (2.20) (4.65) (0.12) (1.32) 2004 (2.68) (5.04) (2.80) (2.20) (4.65) (0.12) (1.32) 2006 (2.68) (5.04) (2.80) (2.20) (4.65) (0.12) (1.32) YASKAWA TOEP C710617 0SA YASKAWA AC Drive GA500 Installation Manual...

  • Page 21: B006 To B012, 2008 To 2021, 4001 To 4012

    (5.04) (2.85) (3.78) (4.65) (0.16) (1.76) 2012 (4.25) (5.04) (3.19) (3.78) (4.65) (0.16) (1.98) 2018 (5.51) (5.04) (3.07) (5.04) (4.65) (0.16) (2.65) 2021 (5.51) (5.04) (3.07) (5.04) (4.65) (0.16) (2.65) YASKAWA TOEP C710617 0SA YASKAWA AC Drive GA500 Installation Manual...
  • Page 22 (5.04) (3.94) (3.78) (4.65) (0.16) (2.20) 4007 (4.25) (5.04) (3.94) (3.78) (4.65) (0.16) (2.20) 4009 (4.25) (5.04) (3.94) (3.78) (4.65) (0.16) (2.20) 4012 (5.51) (5.04) (3.07) (5.04) (4.65) (0.16) (2.65) YASKAWA TOEP C710617 0SA YASKAWA AC Drive GA500 Installation Manual...

  • Page 23: External Heatsink Selection

    Comp Rθ Thermal Resistance of the external heatsink Refer to Drive Watt Loss on page 12 for information. Refer to Drive Exterior and Mounting Dimensions on page 20 for information. YASKAWA TOEP C710617 0SA YASKAWA AC Drive GA500 Installation Manual...

  • Page 24: External Heatsink Selection Methods

    For details, contact the external heatsink manufacturer. • The heatsink height and width dimensions are much larger than the drive heatsink plate dimensions. • When you install multiple drives on one heatsink. YASKAWA TOEP C710617 0SA YASKAWA AC Drive GA500 Installation Manual...

  • Page 25: Examine Feasibility Of The Selected External Heatsink

    = 0.7 × 0.128 m × 0.068 m = 6.1 × 10 2.0 W/(m∙K) λ Thermal conductivity of Oil-based compound X-23-7795 from Shin-Etsu Comp Rθ Chemical Co., Ltd. HSP-EHS 100 μm Comp Recommended compound thickness (when applied) YASKAWA TOEP C710617 0SA YASKAWA AC Drive GA500 Installation Manual...

  • Page 26: Select External Heatsink By Thermal Resistance

    The thermal resistance of the external heatsink “EF(98) L: 150“ is 1.6 K/W, so you can use it. Yaskawa recommends the external heatsink "EK (95) L: 150" to prevent overheat if there is a temporary temperature increase or a decrease in the cooling capacity of the external heatsink because of dust and unwanted material.

  • Page 27: Revision History

    Revision History Revision Date of Publication Section Revised Content Number November 2020 First Edition YASKAWA TOEP C710617 0SA YASKAWA AC Drive GA500 Installation Manual...
  • Page 28 Specifications are subject to change without notice for ongoing product modifications and improvements. © 2020 YASKAWA Electric Corporation MANUAL NO. TOEP C710617 0SA <0>-0 Published in Japan November 2020 20-2-22 Original instructions.

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Cipr-ga50 aj series

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