Eaton COOPER POWER Series M Installation And Operation Instructions
Single-phase recloser system
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- Installation, operation and maintenance manual (189 pages) ,
- Installation, operation and maintenance instructions (128 pages) ,
- Installation and operation instruction manual (52 pages)
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Summary of Contents for Eaton COOPER POWER Series
- Page 1 COOPER POWER Reclosers SERIES Effective June 2016 MN280048EN Supersedes S280-101-1 (May 2015) SPEAR™ Single-Phase Recloser System Installation and Operation Instructions...
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Page 2: Disclaimer Of Warranties And Limitation Of Liability
CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES. In no event will Eaton be responsible to the purchaser or user in contract, in tort (including negligence), strict liability or otherwise for any special, indirect, incidental or consequential damage or loss whatsoever, including but not limited to... -
Page 3: Table Of Contents
Contents DISCLAIMER OF WARRANTIES AND LIMITATION OF LIABILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i Safety for life . - Page 4 Control installation procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Initial programming prior to installation .
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Page 5: Safety For Life
SPEAR™ Single-Phase Recloser System Safety for life Eaton meets or exceeds all applicable industry standards relating to product safety in its Cooper Power™ series products. We actively promote safe practices in the use and maintenance of our products through our service literature, instructional training programs, and the continuous efforts of all Eaton employees involved in product design, manufacture, marketing, and service. -
Page 6: Product Information
To maintain sufficient charge to operate the control and prevent battery cell damage, the sealed lead-acid batteries Eaton’s Cooper Power series reclosers are designed should be charged after no more than three months of and tested in accordance with applicable sections of the storage. -
Page 7: Control Power
SPEAR™ Single-Phase Recloser System WARNING The control continuously monitors the battery voltage. To prevent battery damage, the control shuts down Hazardous voltage . Before applying power to the automatically upon detection of low battery voltage (below control, confirm that male pins of the input power 21 VDC for 60 seconds). -
Page 8: Proview™ Nxg Software
SPEAR™ Single-Phase Recloser System ProView™ NXG software Control description Eaton’s Cooper Power series ProView™ NXG software is The SPEAR single-phase recloser control includes extensive available for download from a link via the SPEAR Control system protection functionality. product page at www.cooperpowercentral.com. In order to Analysis tools include sequence of events recording and use the website it is necessary to register. -
Page 9: Theory Of Operation
SPEAR™ Single-Phase Recloser System Theory of operation Control front panel A functional block diagram of the SPEAR single-phase The SPEAR single-phase recloser control front panel is recloser control is shown in Figure 1. Current sensing is illustrated in Figure 2. provided by one current transformer located in the recloser The front panel is separated into two clearly identified, color- and interfaced to the SPEAR single-phase recloser control... - Page 10 SPEAR™ Single-Phase Recloser System Programming panel (left) key is used to go up one Menu level. ● ● (left) key is used to move left when editing ● ● CAUTION parameters. (right) key is used to go down one Menu level. Equipment misoperation .
- Page 11 SPEAR™ Single-Phase Recloser System This information is indicated on the right side of the control: (Figure 5): SPEAR Single-Phase Recloser Control PHASE FAULT ALARM →*SETTINGS ABOVE MIN TRIP *SEQUENCE OF CONTROL OK SPEAR Single-Phase Recloser Control EVENTS PHASE FAULT ALARM AC POWER →*SETTINGS *METERING...
- Page 12 SPEAR™ Single-Phase Recloser System CONTROL OK: This indicator illuminates to indicate that the otee: Pressing the CLOSE pushbutton from the Lockout control passed self-diagnostics and is capable of normal position initiates Cold Load Pickup (CLPU) protection, operation. if the feature is enabled, and the recloser has been open longer than the CLPU minimum open time.
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Page 13: Control Features
*SEQUENCE OF EVENTS AC POWER *METERING BATTERY SPEAR™ Single-Phase Recloser System IMPORTANT operator panel. Operational data and metering information are available while the control is in the SUPERVISORY OFF The control includes a Power Save feature that will turn position. ENTER off the LEDs and backlit LCD display after 15 minutes NON RECLOSE... - Page 14 All trip operations will time on FTD TCC. Typically, TCC1 is fast and TCC2 If your password is lost, contact your Eaton representative. is delayed. So, as an example, the control will change its sequence from 2 fast and 2 delayed operations to 2 Protection profiles operations on FTD TCC when Fast Trips Disabled is enabled.
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Page 15: Communications
SPEAR™ Single-Phase Recloser System Communications otee: The user can select additional event types from alarm configuration. Communication ports The Event Recorder maintains a minimum of 1000 events. The most recent 50 events (event name and timestamp) are The SPEAR single-phase recloser control has a front panel viewable on the front panel LCD display. -
Page 16: Ratings And Specifications
SPEAR™ Single-Phase Recloser System Ratings and specifications Check recloser ratings prior to installation The recloser must be applied within its specified ratings. Check data plate ratings and compare with the system characteristics at the point of application prior to installation. Tables 1–4 list the ratings and specifications for the SPEAR single-phase recloser. -
Page 17: Recloser Dimensions
SPEAR™ Single-Phase Recloser System Recloser dimensions Receptacle - Control Cable 15.75 in (401 mm) 10.5 in (267 mm) 9.75 in (248 mm) Ground Connector #6 Solid to 250 MCM Stranded Cable Range CLOSED Mounting Holes 12 in (305 mm) for 15 mm (5/8 in) Bolts 6.25 in (159 mm) 11.25 in... -
Page 18: Recloser Installation Procedure
The default connections use the horizontal bushing as the Eaton recommends transporting SPEAR single-phase source side and the vertical bushing as the load side. Also, reclosers in the closed position to maximize the operational the horizontal bushing may be used as the load side and performance of the unit. - Page 19 Ground the recloser. Make ground connections to the recloser head ground connector. It will accommodate #8 solid to 2/0 stranded conductors. This recloser is used in conjunction with an Eaton’s Cooper Power series SPEAR single-phase recloser 14.68 [373] control. Refer to the Grounding the control section 9.68 [246]...
- Page 20 SPEAR™ Single-Phase Recloser System Bypass Switch Recloser Surge Surge Figure 14 . Cable with cable coupler ring Arrester Arrester Provide surge protection to both sides of the recloser. otee: The horizontal bushing is the source side and the vertical bushing is the load side. See Figure 16. Figure 15 .
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Page 21: Removing Recloser From Service
Pull down the yellow operating handle with a hotstick. recloser from service. The yellow operating handle is located under the otee: Eaton recommends transporting SPEAR single-phase recloser sleet hood. reclosers in the closed position to maximize the The control will sense that the recloser is open. -
Page 22: Recloser Operation
Arc interruption takes place within the sealed vacuum interrupter. Eaton’s Cooper Power series vacuum The manual operating handle is designed to be operated interrupters employ axial-magnetic field contacts. Slots are with a hotstick. -
Page 23: Lockout Indication
SPEAR™ Single-Phase Recloser System Control installation procedure Lockout indication Lockout is indicated by the SPEAR single-phase recloser control. Initial programming prior to installation otee: When the recloser is locked out, the yellow manual operating handle will not drop down from under the sleet hood. -
Page 24: Control / Recloser Compatibility
IMPORTANT with three-phase electronically controlled reclosers, or other When opened, the inside of the front door has a ground single-phase reclosers such as Eaton’s Cooper Power series braid connected to the bottom right corner to the control VXE or NOVA reclosers. - Page 25 SPEAR™ Single-Phase Recloser System 13.15 12.01 11.75 PROVISIONS FOR UP TO 5/8" MOUNTING 10.63 6.00 HARDWARE 1.13 LIFTING LUG 1.69 22.60 LATCHES WITH MOUNTING PADLOCK CHANNELS 20.87 PROVISIONS 17.72 1.46 GROUND LUG FOR #4 TO #14 SOLID OR STRANDED WIRE 9.84 1.12 FRONT VIEW...
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Page 26: Grounding The Control
SPEAR™ Single-Phase Recloser System Grounding the control Surge Surge The control cabinet must be grounded. A grounding Transformer Arrester Arrester connector on the underside of the cabinet will Supply Surge accommodate No. 14 solid through No. 4 stranded Arrester conductors. Transfor Recloser Suggested methods for grounding the control and recloser... -
Page 27: Grounding With A Remote Supply Voltage Transformer; 4-Wire Multi-Grounded
SPEAR™ Single-Phase Recloser System Grounding with a remote supply voltage transformer; Supply Voltage 4-wire multi-grounded Supply Voltage Input Input SPEAR Control SPEAR Control Terminal Terminal Installation of a SPEAR single-phase recloser control with a Block X1 Transformer Block X1 Transformer local supply voltage transformer must include the following: NEUTRAL NEUTRAL... -
Page 28: Customer Connections For Ac Power
SPEAR™ Single-Phase Recloser System Customer connections for AC power Terminal blocks One terminal block is used for connection to the SPEAR single-phase recloser control. Input power and sensing CAUTION voltage terminal blocks will allow a maximum wire size of #12 AWG. Factory default wiring includes pre-wiring of the Equipment damage . - Page 29 SPEAR™ Single-Phase Recloser System Figure 21 . 120 or 240 VAC 2-wire control power input (shown with default factory wiring connected to single-phase voltage input supply) INSTALLATION AND OPERATION INSTRUCTIONS MN280048EN June 2016...
- Page 30 SPEAR™ Single-Phase Recloser System Figure 22 . 120 or 240 VAC 3-wire control power input (shown with default factory wiring connected to single-phase voltage input supply) INSTALLATION AND OPERATION INSTRUCTIONS MN280048EN June 2016...
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Page 31: Customer Connections For Contact I/O Module Option
SPEAR™ Single-Phase Recloser System Customer connections for contact I/O module option The two Contact I/O outputs are Form C relay contacts,and are of non-latching type. Refer to Table 10 for output fusing PROVISIONS FOR recommendations. UP TO 5/8" MOUNTING CAUTION HARDWARE otee: Latching is defined as an output that retains its... - Page 32 SPEAR™ Single-Phase Recloser System SPEAR CONTROL Remote Terminal Unit (RTU) VTC OUT Control-Supplied Whetting Voltage 24 VDC WET — Recloser Trip and Lockout Recloser Close CO3-NC CO3-COM Supervisor ON/OFF Status (OFF)* CO3-NO CO4-NC CO4-COM Recloser Status (Closed) CO4-NO Not All Contact I/O Shield Remote...
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Page 33: Before Placing The Control And Recloser Into Service
SPEAR™ Single-Phase Recloser System If the battery is not OK, one of these messages Before placing the control and recloser into service ● ● will appear: “ATTENTION – 1” indicates Battery Test Trouble* CAUTION “ATTENTION – 2” indicates Battery Test Failed Equipment misoperation . -
Page 34: Control Accessories
A variety of automation packages are available to be used in conjunction with the auxiliary power supply to facilitate the mounting and proper connection of antennas to radios These accessories are available. Contact your Eaton mounted in the control cabinet. Packages are available to representative for additional information. -
Page 35: Communication Board Accessories
GE MDS MERCURY 3650 1.13 ● ● and protocol support. Additional accessories are being LIFTING LUG GE MDS INET II continuously developed. Contact your Eaton representative ● ● for the latest information regarding particular media and GE MDS SD9 ● ●... -
Page 36: Recloser Accessories
(400 A, 630 A, and 800 A). The eyebolt, flat-pad, and stud terminals are made of Figure 28 . Side-panel serial RS-232 communication port copper alloys. Eaton recommends terminal connection option to copper wires to optimize the electrical connection. -
Page 37: Recloser Service Information
SPEAR™ Single-Phase Recloser System Recloser service information Locate the white Discharge button on the actuator circuit board. See Figure 32. Push and hold in the Discharge button. The Discharge Service requirements LED will light up and gradually dim as capacitor energy The SPEAR single-phase recloser has been designed with a is discharged. - Page 38 SPEAR™ Single-Phase Recloser System transportation, Eaton recommends high potential withstand The recloser should withstand the test voltage for 60 tests before installation. seconds. To verify the dielectric integrity of the recloser, the following Reverse the test and ground connections on the tests and equipment are recommended: bushing terminals.
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Page 39: Withstand Test Results
Inspect the operating rod for damage. Check the module surface and major and minor sheds for cracks, holes, and major chips. If damage is present, the module must be replaced. Contact your Eaton representative. If no damage is found, clean the module with isopropyl alcohol and a scratch-free, nylon scouring pad to remove any carbon deposit. - Page 40 SPEAR™ Single-Phase Recloser System Recloser Receptacle VTC +28 V dc 240 K Ω TRIP P2-2 Yellow Handle CLOSE Actuator Circuit Board 28 V Common P2-3 BRAID 53 V Common +53 V dc Heater Figure 34 . SPEAR single-phase recloser internal wiring Cable between Recloser and Control SPEAR...
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Page 41: Control Testing
SPEAR™ Single-Phase Recloser System Control testing View battery information and test battery operation as follows: Scroll down the front panel HMI to the BATTERY CAUTION menu item and press the ENTER button. Code 081 Battery Voltage and Current will be displayed: Equipment misoperation . -
Page 42: Remove The Control From Service
SPEAR™ Single-Phase Recloser System Alarm condition Disconnect any serial communications port connection (Figure 38). During a battery test a 5Ω, 55 watt resistor is placed across the battery terminals for approximately 5 seconds. The Disconnect the ground from the control. SPEAR single-phase recloser control measures the battery Carefully transport the control to a suitable service voltage, if the voltage drops below 22.8 VDC the BATTERY... -
Page 43: Testing With Type Met Tester
SPEAR™ Single-Phase Recloser System Pushbutton switch Figure 39 . Location of pushbutton switch on the SPEAR single-phase recloser control side-panel for power-up with battery power only Figure 40 . Type MET electronic recloser control tester Testing with type MET tester The Type MET electronic recloser control tester (Figure 40) otee: Setting the S2 switch of the MET Tester to the... -
Page 44: Battery Test And Charging Procedures
SPEAR™ Single-Phase Recloser System Battery test and charging procedures Alarm condition During a battery test a 5Ω, 55 watt resistor is placed across Test procedure for installed battery the battery terminals for approximately 5 seconds. The SPEAR single-phase recloser control measures the battery View battery information and test battery operation as voltage, if the voltage drops below 22.8 VDC the BATTERY follows:... - Page 45 SPEAR™ Single-Phase Recloser System Battery charging Remove the wing nut for the battery bracket [located on the right cabinet wall] (Figure 43). Save the wing nut If it is not possible to charge the battery with the control’s for re-use. built-in charger, a KME5-60-1 (120 VAC) portable bench type battery charger kit is available, which includes the KA43ME7001 Battery Charger and the KME5-325-1 Adapter...
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Page 46: Return The Control To Service
Department. Only factory-authorized parts are to be used. To order replacement parts, refer to Parts Guide S260-01 Reconnect the ground cable to the control. through S280-01 for catalog numbers. Contact your Eaton Control cable properly connected, fully tightened to representative for additional information and ordering ensure gasket seal, and supported on both ends. - Page 47 Waukesha, WI 53188 United States Eaton.com/cooperpowerseries © 2016 Eaton All Rights Reserved Printed in USA Eaton is a registered trademark. For Eaton's Cooper Power series product Publication No. MN280048EN information June 2016 call 1-877-277-4636 or visit: All trademarks are property www.eaton.com/cooperpowerseries.