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Summary of Contents for TBB Energier Pro Series
- Page 1 User Manual Energier Pro series Inverter Charger Combination A3.4 TBB Power CO.,ltd. www.tbbpower.com...
- Page 2 Energier pro User Manual...
- Page 3 Energier pro User Manual WARNING : FIRE HAZARD SUITABLE FOR MOUNTING ON CONCRETE OR OTHER NON- COMBUS TIBLE SURFACE ONLY CAUTION : THE DC AND AC BREAKER MUST HAVE BEEN TURNED OFF BEFORE SERVICING MADE IN CHINA...
- Page 4 Assumes no responsibility or liability for loss or damage, whether direct, indirect, consequential or incidental, which might arise out of the use of such information TBB offer standard warranty with its products, taking no responsibility for direct or indirect loss due to equipment failure. About this Manual Thank you for choosing our product, this is the user manual for the Energier pro Inverter Charger Combination.
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Page 5: Table Of Contents
Energier pro User Manual General Safety Instruction…………………………………………………………………… 1 Safety Instruction…………………………………………………………………………… 1 General Precaution…………………………………………………………………………… 1 Precaution regarding battery operation………………………………………………………… 1 Description of main Function………………………………………………………………… General Description………………………………………………………………………… Inverter…………………………………………………………………………………… Battery Charger of stationery/service battery…………………………………………………… 4 Slave Charger……………………………………………………………………………… Transfer…………………………………………………………………………………… Multi battery chemical available……………………………………………………………… Manual Equalization………………………………………………………………………… Settable Low voltage disconnect level…………………………………………………………... - Page 6 Energier pro User Manual 3.1.4 AGS………………………………………………………………………………………… 16 3.1.5 TAI………………………………………………………………………………………… 16 Product size………………………………………………………………………………… 3.2.1 Energier pro Inverter Charger Combination…………………………………………………… 3.2.2 RCF remote………………………………………………………………………………… 3.2.3 Vision Lite…………………………………………………………………………………... 3.2.4 AGS……………………………………………………………………………….……… 3.2.5 TAI………………………………………………………………………………. ………… Pre-installation Configuration………………………………………………………………… Battery Capacity………………………………………………………………..…………… Weak Grid mode…………………………………………………………………..………… SOLAR mode…………………………………………………………………………..…… Low Voltage disconnect (LVD)………………………………………………………………… Battery Type…………………………………………………………………………….……...
- Page 7 Energier pro User Manual Operation……………………………………………………………………………………39 Double Checking…………………………………………………………………………… 39 Set the AC input…………………………………………………………………………… 39 Main switch function………………………………………………………………………… 39 Switch on the inverter…………………………………………………………………………40 Switch on Charger…………………………………………………………………………… 40 Switch off AC input………………………………………………………………………… 40 Battery Charging – Bulk……………………………………………………………………… 41 Battery Charging – absorption………………………………………………………………… 41 Battery charged –...
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Page 8: General Safety Instruction
Energier pro User Manual 1.General Safety Instruction 1.1 Safety Instruction As dangerous voltages and high temperature exist within the Energier pro Inverter Charger Combination, only qualified and authorized maintenance personnel are permitted to open and repair it..Please make sure Energier pro Inverter Charger Combination is turned off before open and repair it. -
Page 9: Description Of Main Function
TS - battery temperature sensor VS - battery voltage sensor RCF (Remote module, optional) Vision Lite (optional) AGS（optional） TAI（optional） Rapconfig- configuration Software offered by TBB For model with“-TAI”，TAI is built-in Energier pro Battery Temperature Voltage Sensor Inverter Charger Combination Remote Control Panel... -
Page 10: General Description
Energier pro User Manual 2.1 General Description Energier pro Inverter Charger Combination is a new generation inverter charger, of which integrated a powerful sophisticated battery charger, true sine wave inverter and a high speed AC transfer switch into a single enclosure. Meantime, multiple power management functions/devices make it convenient to compose different advanced hybrid independent power systems. -
Page 11: Inverter
Energier pro User Manual 2.2 Inverter Pure Sine Wave Energier pro Inverter Charger Combination is a sine wave inverter which generates a near perfect sinusoidal AC wave power output that is very similar or even better to what you could get from your utility grid. Pure sine wave can guarantee the correct function of sensitive equipment (computer, laser printer, TV etc) or most demanding inductive load. -
Page 12: Slave Charger
Energier pro User Manual Voltage compensated charging Through separately installed VS (battery voltage sensor), Energier pro Inverter Charger Combination could automatically adjust its output compensating the voltage drop on the cable assuring the full charging through delivering the right voltage to battery. Charger capacity adjustable Through the clock switch at central panel or through Vision Lite or Rapconfig, the user can choose the capacity of batteries they want to charge. -
Page 13: Multi Battery Chemical Available
Energier pro Inverter Charger Combination can offer a premium charging profile for all of the above battery types. This can be adjusted by the DIP switch at central panel, through Vision Lite or Rapconfig (configuration software offered by TBB) ,you can configure the appropriate charging voltage for the battery installed. 2.7 Manual Equalization Over a period of time, the cells in a Flooded battery can develop uneven chemical states. -
Page 14: Solar Mode
Energier pro User Manual 2.10 Solar mode The Energier pro Inverter Charger Combination has two operating modes built in. With threshold setting under standard mode, Energier pro Inverter Charger Combination will charge battery upon available AC and provide power to any loads connected. Upon power failure, Energier pro Inverter Charger Combination will automatically transfer to inverter taking energy stored in the battery.AC priority Under SOLAR mode, you can use Energier pro Inverter Charger Combination to compose a solar hybrid system, of which solar energy will be used as priority and will bring grid/D.G. -
Page 15: Ags (Automatic Generator Start)
Energier pro User Manual 2.13 AGS (Automatic Generator Start) The Energier pro Inverter Charger Combination has an internal or external AGS that can be used to start the Generator upon battery runs low. To use this function, the Generator needs to have automatic start function. Upon battery runs to low voltage alarm level, signal will be sent to start the Generator. -
Page 16: Aea - Automatic Energy Allocation
Energier pro User Manual 2.14 AEA – automatic energy allocation 2.14 AEA – automatic energy allocation This function was designed for system with limited input (either grid or generator). It can automatic allocate the power available with AC source (either grid or genset) using whatever extra for charging, thus avoiding grid or generator to be overloaded. This function was designed for system with limited input (either grid or generator). -
Page 17: Twin Ac Inputs
Energier pro User Manual 2.17 Twin AC inputs Energier Pro has internal or external TAI for systems with two AC inputs (Grid and Diesel Generator). TAI function can help the system to connect Grid and Diesel Generator in meantime. Upon Grid failed or abnormal, Energier pro Inverter Charger Combination will change to inverter and discharging battery. Upon battery discharging to low protection alarm level, through AGS, Energier pro Inverter Charger Combination will send signal to start Diesel Generator connected. -
Page 18: Dry Contact
Energier pro User Manual 2.18 Dry contact Dry Contact Input A group of dry contact input (Auxiliary In) was available on Energier pro Inverter Charger Combination, of which can be used to remotely turn off the equipment. Only Dry Contact. Dry Contact Output A group of dry contact output (Auxiliary Out) was available on Energier pro Inverter Charger Combination. -
Page 19: Charger Only
Energier pro User Manual 2.19 Charger only On main switch of either Energier pro Inverter Charger Combination or RCF remote, you can set the unit under charger only mode. This function was designed for mobile or marine application, in case you parked your vehicle or boat for a period of time without operation. Under this mode, in case of mains failure or cut off, the Energier pro Inverter Charger Combination will not switch on inverter mode. - Page 20 Energier pro User Manual Battery over temp protection During charging, Energier pro Inverter Charger Combination will keep monitoring battery temperature and will reduce charging rate or even shut down upon too high temperature detected. This will help to prevent thermal runaway of battery. Energier pro Inverter Charger Combination will resume charging once the temperature fall into the scope.
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Page 21: Naming Rule
Rated Output Power 3000VA 4000VA 5000VA 6000VA 8000VA Rated charge current Rated DC voltage No built-in TAI Built-in TAI For example: CF2060L: Energier Pro series Inverter Charger Combination: Rated DC voltage 12V;Rated output power: 2000VA/1600W;Rated charge current: 60A. No built-in TAI... -
Page 22: Structure
Energier pro User Manual 3.Structure 3.1 Product drawing 3.1.1 Energier pro Inverter Charger Combination 1) CF0825L, CF0815M, CF1240L, CF1220M, CF1650L, CF1625M 2) CF2060L, CF2030M, CF2015S, CF3090L, CF3045M, CF3020S, CF4030S 3) CF4080M,CF50100M,CF5050S,CF6060S,CF8080S... -
Page 23: Rcf Remote
Energier pro User Manual 3.1.2 RCF remote 3.1.3 Vision Lite 3.1.4 AGS 3.1.5 TAI... -
Page 24: Product Size
Energier pro User Manual 3.2 Product size 3.2.1 Energier pro Inverter Charger Combination CF0825L,CF0815M,CF1240L,CF1220M,CF1650L,CF1625M 2)CF2060L,CF2030M,CF2015S,CF3090L,CF3045M,CF3020S,CF4030S... -
Page 25: Rcf Remote
Energier pro User Manual 3) CF4080M,CF50100M,CF5050S,CF6060S,CF8080S 3.2.2 RCF remote 3.2.3 Vision Lite... -
Page 26: Ags
Energier pro User Manual 3.2.4 AGS 3.2.5 TAI... -
Page 27: Pre-Installation Configuration
Energier pro User Manual 4.Pre-installation Configuration Front Panel CF0825L,CF0815M,CF1240L,CF1220M,CF1650L,CF1625M CF2060L,CF2030M,CF2015S,CF3090L,CF3045M,CF3020S,CF4030S CF4080M,CF50100M,CF5050S,CF6060S,CF8080S Gland for remote control cable Battery- cable through hole Battery+ cable through hole Gland for AC output Gland for AC input Main switch... - Page 28 Energier pro User Manual Central Panel CF0825L,CF0815M,CF1240L,CF1220M,CF1650L,CF1625M CF2060L,CF2030M,CF2015S,CF3090L,CF3045M,CF3020S,CF4030S CF4080M,CF50100M,CF5050S,CF6060S,CF8080S Before the installation, you need to do some basic configurations, of which can be done either by DIP switch or through Vision Lite or Rapconfig. The latest configuration will be saved in the Energier pro Inverter Charger Combination, no matter through which device. If you perform the latest configuration through Vision Lite or Rapconfig and unplug the Vision Lite or Rapconfig, The setting will be saved in Energier pro Inverter Charger Combination, of which might not match the setting on DIP switch.
- Page 29 Energier pro User Manual CF0825L,CF0815M,CF1240L,CF1220M,CF1650L,CF1625M: Define TAI Interface AC Input terminals AGS Interface Auxiliary terminals Remote Interface Voltage Sensor terminals Battery- terminal Battery AH setting clock switch Battery+ terminal DIP Switches Slaver Charger + terminal RS485 Interface AC Output terminals BTS Interface...
- Page 30 Energier pro User Manual CF2060L,CF2030M,CF2015S,CF3090L,CF3045M,CF3020S,CF4030S: TAI Interface AC Input terminals AGS Interface DIP Switches BTS Interface Auxiliary Out terminals Remote Interface Auxiliary In terminals Battery- terminal Voltage Sensor terminals Battery+ terminal Battery AH setting clock switch Slaver Charger + terminal RS485 Interface AC Output terminals...
- Page 31 Energier pro User Manual CF4080M,CF50100M,CF5050S,CF6060S,CF8080S: Main Switch Grid Input terminals Battery AH setting clock switch AC Output terminals DIP Switches AGSTerminal RS485 Interface Auxiliary Out terminals Battery-Terminal Voltage Sensor terminals Battery+ terminal Auxiliary In terminals Chassis Ground Remote Interface Generator Input terminals BTS Interface...
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Page 32: Battery Capacity
Energier pro User Manual 4.1 Battery Capacity Through the clock switch, you can configure the battery you are going to connected for a premium charging current. The charger capacity in specification was the max charge current the model you selected could supply. Please refer to following fig of setting. The charging current was set at following terms: I=0.15C (15% of the battery capacity you choose) Max Charger Capacity of the model you choose. -
Page 33: Weak Grid Mode
Energier pro User Manual Please refer to following chart for all setting of DIP Switch: DIP Switch Weak Grid Mode Solar Mode Battery Type P.S. GEN Mode 4.2 Weak Grid mode Using DIP Switch 1, you can set the system in weak grid mode. Please refer to chapter 2.9 for explanation. This configuration will adjust the minimum voltage of AC input which Energier pro Inverter Charger Combination will qualify and pass through to your AC appliance. -
Page 34: Battery Type
Energier pro User Manual 4.5 Battery Type Please select the battery type at the DIP Switch 4-5, following please find the list of available battery type and charging voltage. Absorption Float Battery type 12 VDC 24 VDC 48 VDC 12 VDC 24 VDC 48 VDC 14.4... -
Page 35: Power Save Mode (Ps Mode)
Energier pro User Manual 4.7 Power Save mode (PS mode) Using DIP Switch 7, you can set the system in power save mode. Please refer to chapter 2.12 for explanation. 4.8 Weak Grid and GEN mode Through DIP Switch 1 and 8, you could configure the system to different modes for different appliance. For explanation, please refer to chapter 2.11. -
Page 36: Pre-Installation
Energier pro User Manual 5. Pre-Installation 5.1 Material list The unit is packed with following materials. Please confirm the series number on Energier pro Inverter Charger Combination is same to that on outer carton. Energier pro Inverter Charger Combination TS – battery temperature sensor VS –... -
Page 37: Installation And Connection
Energier pro User Manual 6. Installation and Connection For the user operation safety, cut off the power before installation. 6.1 General advice Ensure that the Energier pro Inverter Charger Combination has the correct DC voltage with your existing battery system. Install Energier pro Inverter Charger Combination as close to the batteries as possible reducing the voltage drop on cable for the better performance of the equipment. -
Page 38: Fix The Equipment
Energier pro User Manual 6.2 Fix the equipment Basically, Energier pro Inverter Charger Combination could be installed either vertically on wall or horizontally on floor. For example,install on wall,please choose a flat surface and with 4XM6 to fix the unit securely. Steps for CF models(CF0825L,CF0815M,CF1240L,CF1220M,CF1650L,CF1625M, CF2060L,CF2030M,CF2015S,CF3090L,CF3045M,CF3020S,CF4030S): —... -
Page 39: Connecting The Cable
Energier pro User Manual Steps for CF models (CF4080M,CF50100M,CF5050S,CF6060S,CF8080S): Step.1: Drill 3 holes according to location hole schematic diagram, the holes have diameters of 8 mm. Step.2: Fixed the expansion screw，Buckle the pothook of the unit into the expansion screw that was already fixed on the wall. Step.3: Use the other 2*M6 expansion screws to fix the unit on the wall. - Page 40 Energier pro User Manual CF2060L,CF2030M,CF2015S,CF3090L,CF3045M,CF3020S,CF4030S: CF4080M,CF50100M,CF5050S,CF6060S,CF8080S:...
- Page 41 Energier pro User Manual Connecting battery cable of service battery. Please double check battery voltage match the model you are going to install, the wrong battery could destroy equipment and is out of warranty. Please double confirm the polarity of battery input. Reverse polarity could cause permanent damage on equipment and it is out of warranty.
- Page 42 Energier pro User Manual Please double check the AC input and AC output was right after connection. Wrong connection will cause permanent damage of equipment and it is out of warranty. The neutral output of Energier pro Inverter Charger Combination is automatically connected to earth upon no external sources is available.
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Page 43: Install The Temperature Sensor
Energier pro User Manual 6.4 Install the temperature sensor Pull through the TS cable through gland and connect it on socket marked “BTS Interface”. Please glue the temperature sensor, which was plugged into BTS socket at central panel, on the SIDE of battery and secure the attachment. -
Page 44: Install The Rcf - Remote Controller
Energier pro User Manual 6.6 Install the RCF - remote controller The RCF was dash mounting design. Please cut the hole (refer to 3.2.2) and screw the remote controller securely through four screws at corners and connected the cables. Connect the RCF to the “remote interface” of Energier pro Inverter Charger Combination with RJ45 cable, please refer to following figure. 6.7 Install the Vision Lite Connect the Vision Lite to the “RS485 interface”... -
Page 45: Install The Tai
Energier pro User Manual 6.9 Install the TAI If your system has two independent AC input sources, you need to install TAI. Please refer to chapter 2.17 for detail introduction. Connecting two AC input resources to the terminal marked “GEN” and “GRID”. Connecting the output on terminal marked “OUT”. -
Page 46: Operation
Energier pro User Manual 7.Operation : illuminate : extinguish : flash 7.1 Double Checking Check the DC input voltage of this Energier pro Inverter Charger Combination is same to your battery nominal voltage. NEVER try to connect different DC input to Energier pro Inverter Charger Combination. Inspect the right polarity of DC on service battery, otherwise unit can not power ON. -
Page 47: Switch On The Inverter
Energier pro User Manual 7.4 Switch on the inverter Disconnect the AC input power, switching on the unit, the LED will all illuminate for analysis then there should be AC available at inverter output. The inverter LED will illuminate. You could switch on the load which will be powered by inverter. The Load % LEDson remote will reflect the load level connected. -
Page 48: Battery Charging - Bulk
Energier pro User Manual 7.7 Battery Charging – Bulk Upon your AC input meet the minimum quality, the Energier pro Inverter Charger Combination will perform charging. Both LED charger and LED charging will illuminate on front panel. The charger LED and AC in LED on remote will illuminate. The Bulk LED (Battery SOC 25%) on remote will illuminate. -
Page 49: Power Saving Mode
Energier pro User Manual 7.10 Power Saving mode You can set Energier pro Inverter Charger Combination working in power save mode, in which the status consumption power can be dramatically reduced. Upon Energier pro Inverter Charger Combination being set in this mode, Power Save mode LED on front panel will illuminate. On remote, upon Energier pro Inverter Charger Combination enter into power saving, the Inverter LED on remote will flash. - Page 50 Energier pro User Manual After you choose this program, the charger will start an ordinary charging cycle, afterwards of which it will raise the voltage to EQ level on purpose. Both of the CHARGING and CHARGED will flash. On remote, all Battery SOC(25%-50%-75%-100%) LEDs will flash and Charger LED will illuminate. After 30 mins, it will quit and come into floating.
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Page 51: Specification
Energier pro User Manual 8.Specification Model No. 12VDC CF0825L CF1240L CF1650L CF2060L CF3090L 24VDC CF0815M CF1220M CF1625M CF2030M CF3045M 48VDC CF2015S CF3020S CF4030S INVERTER Nominal Voltage 12 VDC / 24 VDC 12 VDC / 24 VDC 48 VDC Cont. power @25℃（ VA） 1200 1600 2000... - Page 52 Energier pro User Manual Charger Nominal Output Voltage 12 VDC / 24 VDC 12 VDC / 24 VDC / 48 VDC Max Output current (A) 25 / 15 40 / 20 50 / 25 60 /30 /15 90 /45 /20 - adjustable AC Input range 195 VAC - 264 VAC / 93.5 VAC-126.5 VAC...
- Page 53 Energier pro User Manual 24VDC CF4080M/-TAI CF50100M/-TAI Model No. 48VDC CF5050S/-TAI CF6060S/-TAI CF8080S/-TAI Inverter Nominal Voltage 24Vdc, 48Vdc Cont. power @25℃（VA） 4000 5000 6000 8000 Cont. power @25℃（W） 4000 5000 6000 7500 Output voltage 230 ± 2% Output frequency 50/60Hz ± 0.1% Cosφ...
- Page 54 Energier pro User Manual Other Data UPS mode 15ms Transfer time GEN mode Transfer switch Dry contact Battery low Battery connector M8 x 2 AC connector M4 terminal block Mechanical Data Enclosure Steel with powder paint Dimension (mm) 550x285x190 Net Weight (KGs) Cooling Forced fan Protection...
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Page 55: Trouble Shooting
Energier pro User Manual 9.Trouble Shooting 9.1 LED indicator on front panel and audible alarm √ : ON x : OFF LED on front panel Status Function Audible Bypass Charger Inverter Charging Charged PS mode Over temp Over load Fault alarm Constant √... -
Page 56: Led Indicator On Remote
Energier pro User Manual 9.2 LED indicator on Remote 9.2.1 Operating status √ : ON x : OFF LED on remote panel Status Function AC in Charger Inverter Fault other Constant current √ √ × × Constant voltage √ √ ×... -
Page 57: Battery Soc Bar
Energier pro User Manual 9.2.2 Battery SOC bar Battery SOC bar from bottom to top representing Bulk, Absorption, 75% SOC, Float (100% SOC) Status of Charger Status of Inverter from bottom to top representing 25%-50%-75%-100% battery SOC 9.2.3 Load percentage bar Load percentage bar representing 25%-50%-75%-100% of max preset charging power Status of Charger... -
Page 58: No Charging Delivered
Energier pro User Manual Phenomenon 5：No output,fault and overtemp lights illuminate. Reason ：Over temperature shutdown. Solution ：Check if there is good ventilation on installation site; check if fan was blocked. Phenomenon 6：No output, long beep, fault light illuminate. Reason ：Fan failure/block. Solution ：Check if fan is blocked;... - Page 59 Energier pro User Manual...
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