Bosch Rexroth Sytronix FcP 50 Series Operating Instructions Manual

Motor-pump unit mpes2
Table of Contents

Quick Links

Rexroth Sytronix
FcP 50xx/70xx
Motor-Pump Unit
MPES2
The Drive & Control Company
Operating Instruction
R911342715
Edition 01
Table of Contents
loading

Summary of Contents for Bosch Rexroth Sytronix FcP 50 Series

  • Page 1 The Drive & Control Company Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Operating Instruction Edition 01 R911342715 LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01...
  • Page 2 © Bosch Rexroth AG 2014 This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be re‐ produced or given to third parties without its consent.
  • Page 3: Lsa Control S.l. Www.lsa-Control.com [email protected] (+34) 960 62 43

    DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG I/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Deutsch English Français Lebensgefahr bei Danger to life in case of Danger de mort en Nichtbeachtung der nachstehenden non‑compliance with the below-mentioned cas de non‑respect des consignes de...
  • Page 4 II/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Deutsch English Français Unsachgemäße Improper handling during Manipulation incorrecte lors Handhabung bei Transport und Montage! transport and mounting! Risk of injury! du transport et du montage ! Risque de...
  • Page 5 DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG III/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Español Português Italiano Campi elettromagnetici / ¡Campos Campos eletromagnéticos / magnetici! Pericolo per la salute delle electromagnéticos/magnéticos! ¡Peligro magnéticos! Perigo de saúde para pessoas persone portatrici di pacemaker, protesi para la salud de las personas con com marcapassos, implantes metálicos ou...
  • Page 6 IV/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Svenska Dansk Nederlands Farliga rörelser! Livsfara! Farlige bevægelser! Risicovolle Livsfare! bewegingen! Levensgevaar! Uppehåll dig inte inom maskiners och maskindelars rörelseområde. Du må ikke opholde dig inden for maskiners Houdt u niet op in het bewegingsbereik van og maskindeles bevægelsesradius.
  • Page 7 DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG V/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Suomi Polski Český Näiden turvaohjeiden Zagrożenie życia w razie Nebezpečí života v případě noudattamatta jättämisestä on seurauksena nieprzestrzegania poniższych wskazówek nedodržení níže uvedených bezpečnostních hengenvaara! bezpieczeństwa! pokynů! Ota tuote käyttöön vasta sen jälkeen, kun Nie uruchamiać...
  • Page 8 VI/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Suomi Polski Český Epäasianmukainen käsittely Niewłaściwe Nesprávné zacházení při kuljetuksen ja asennuksen yhteydessä! obchodzenie się podczas transportu i přepravě a montáži! Nebezpečí zranění! Loukkaantumisvaara! montażu! Ryzyko urazu! Používejte vhodná montážní a dopravní...
  • Page 9 DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG VII/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Slovensko Slovenčina Română Elektromagnetna / Elektromagnetické/ Câmpuri electromagnetice / magnetna polja! Nevarnost za zdravje za magnetické polia! Nebezpečenstvo pre magnetice! Pericol pentru sănătatea osebe s spodbujevalniki srca, kovinskimi zdravie osôb s kardiostimulátormi, kovovými...
  • Page 10 VIII/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Magyar Български Latviski Опасни движения! Veszélyes mozgás! Bīstamas kustības! Опасност за живота! Életveszély! Dzīvības apdraudējums! Не стойте в обсега на движение на Ne tartózkodjon a gépek és a Neuzturieties mašīnu un mašīnas detaļu...
  • Page 11 DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG IX/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Lietuviškai Eesti Ελληνικά Alljärgnevate ohutusjuhiste Κίνδυνος θανάτου σε Pavojus gyvybei nesilaikant eiramine on eluohtlik! περίπτωση μη συμμόρφωσης με τις toliau pateikiamų saugumo nurodymų! παρακάτω οδηγίες ασφαλείας! Võtke tooted käiku alles siis, kui olete Naudokite gaminį...
  • Page 12 X/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Lietuviškai Eesti Ελληνικά Asjatundmatu Ακατάλληλος χειρισμός κατά τη Netinkamas darbas käsitsemine transportimisel ja montaažil! μεταφορά και συναρμολόγηση! Κίνδυνος transportuojant ir montuojant! Susižalojimo Vigastusoht! τραυματισμού! pavojus! Kasutage sobivaid montaaži- ja Χρησιμοποιείτε...
  • Page 13: Table Of Contents

    DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG XI/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Table of Contents Table of Contents Page About this Documentation.................... 15 Validity of this Documentation......................15 Necessary and Supplementary Documentation................... 15 Presentation of Information........................16 1.3.1 Explanation of signal words and the Safety alert symbol..............16 1.3.2...
  • Page 14 XII/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Table of Contents Page Product Storage............................ 44 Storage Times............................45 Mounting........................47 General..............................47 Unpacking............................. 47 Installation Conditions Motor-Pump Unit....................47 Mounting Instruction Axial Piston Pump....................48 7.4.1 Description Assembly Procedure......................
  • Page 15 DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG XIII/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Table of Contents Page 11.3 Service Repair and Spare Parts......................83 Disassembly and Exchange..................85 12.1 Changing the Motor..........................85 12.2 Disassemble and Change the Pump....................86 12.2.1 Tools Required..........................
  • Page 16 XIV/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01...
  • Page 17: About This Documentation

    DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 15/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 About this Documentation About this Documentation Validity of this Documentation This documentation is valid for the following motor-pump unitschapter 5.3 "Product Identification" on page This documentation is for fitters and service engineers. This documentation contains important information to safely and properly assemble and operate the product.
  • Page 18: Presentation Of Information

    16/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 About this Documentation Presentation of Information 1.3.1 Explanation of signal words and the Safety alert symbol The Safety Instructions in the available application documentation contain specific signal words (DANGER, WARNING, CAUTION or NOTICE) and,...
  • Page 19: Abbreviations

    Meaning of symbols 1.3.3 Abbreviations Abbreviation Significance Wire end ferrule Electro-static discharge Bosch Rexroth drive controller Motor-PumpEunit Abbreviation for protective switch (protective earth) Internal gear pump, constant displacer volume Ring terminal Frequency controlled pump system A10Vxx/A4Vxx Axial piston pump, variable displacement Tab.
  • Page 20 18/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01...
  • Page 21: Safety Notes

    Bosch Rexroth AG is not liable for damages resulting from non appropriate use. The risks of non appropriate use is in the sole responsibility of the user.
  • Page 22: General Safety Notes

    20/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Safety notes tional knowledge at handling with lifting devices and corresponding lifting means. To ensure a safe use, these activities must be carried out by skilled personnel or an instructed person under guidance of a skilled personnel.
  • Page 23 DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 21/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Safety notes Danger to life, risk of injury due to electric WARNING shock. High electric voltage over 50 volt. ● De-energize the part of the installation before you mount the motor- pump-unit or connector or terminal box connections.
  • Page 24: User Responsibilities

    Do regularly visual inspections on the motor-pump unit and all oil-bear‐ ing components. User responsibilities The operator of products of Bosch Rexroth AG must train his personnel about the following topics on a regular basis: ● Observance and use of operating instruction and the applicable legal provisions.
  • Page 25: General Notes On Material Damage And Product Damage

    DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 23/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 General Notes on Material Damage and Product Damage General Notes on Material Damage and Product Damage Material damage due to improper handling, NOTICE pollution or cleaning! Improper Handling ●...
  • Page 26 24/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01...
  • Page 27: Scope Of Delivery

    DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 25/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Scope of Delivery Scope of Delivery The MPES2 motor-pump unit consists of a MOT-FC standard asynchronous Motor-Pump Unit motor with self-ventilation or forced-ventilation, an internal gear pump PGx or...
  • Page 28 26/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01...
  • Page 29: About This Product

    DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 27/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 About this Product About this Product Product Description Motor-pump unit MPES2 consists of a conventionally coupled internal gear or axial piston pump and a standard asynchronous motor MOT-FC. Drive con‐...
  • Page 30: Overview Of Components

    28/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 About this Product Overview of Components 5.2.1 Internal gear pump PGH You will find more details about operation conditions, connection conditions and power limits in the data sheet RE10227.
  • Page 31: Axial Piston Pump A4Vso

    DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 29/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 About this Product 5.2.3 Axial Piston Pump A4VSO You will find more details about operation conditions, connection conditions and power limits in the data sheet RE 92050-01-B. Fig. 5-4:...
  • Page 32: Axial Piston Pump A10Vzo

    30/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 About this Product 5.2.4 Axial Piston Pump A10VZO You will find more details about operation conditions, connection conditions and power limits in the data sheet RE 91485. Fig. 5-5:...
  • Page 33: Product Identification

    DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 31/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 About this Product Product Identification 5.3.1 Motor-Pump Unit MPES2 Type Plate The motor-pump unit can be identified by the type plate. The following exam‐ ple shows the type plate on a motor-pump unit MPES2:...
  • Page 34 32/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 About this Product Fig. 5-7: Order designations/type code MPES2 LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01...
  • Page 35 DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 33/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 About this Product Available motor-pump units A = IC416 (force-ventilated) S = IC411 (self-ventilated) PGF2 Motor performance Nominal size Tab. 5-1: PGF2 PGH2 Motor performance Nominal size Tab. 5-2:...
  • Page 36 34/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 About this Product PGH4 Motor performance Nominal 18,5 size Tab. 5-4: PGH4 PGH5 Motor performance Nominal 18,5 size Tab. 5-5: PGH5 A10VZO Motor performance Nominal 18,5 size Tab. 5-6:...
  • Page 37: Components Pgh

    DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 35/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 About this Product A4VSO Motor performance Tab. 5-7: A4VSO Fig. 5-8: Pump orientation 5.3.2 Components PGH/PGF Type Plate The internal gear pump can be identified via its type plate. The following ex‐...
  • Page 38: Components A10Vzo/A4Vso

    36/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 About this Product 5.3.3 Components A10VZO/A4VSO The axial piston unit can be identified via its type plate The following example shows a A4VSO type plate: Manufacturer Date of production...
  • Page 39: Mot-Fc Components

    DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 37/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 About this Product 5.3.4 MOT-FC Components The MOT-FC motors can be identified via its type plate. The following exam‐ ple shows a type plate of a standard asynchronous motor of series 160M (11...
  • Page 40 38/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01...
  • Page 41: Transport And Storage

    DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 39/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Transport and Storage Transport and Storage Safety Risk of injury, damage during transport CAUTION caused by tumbling, falling or uncontrolled change of position of the FcP system compo‐...
  • Page 42 40/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Transport and Storage The components of motor-pump unit are provided with protective sleeves and covers. These protective devices must stay on the components during transport and storage. LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01...
  • Page 43: Weight Of Motor-Pump Units

    DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 41/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Transport and Storage Weight of Motor-Pump Units Designation [kg] MOT-FC-1.5 kW MOT-FC-2.2 kW MOT-FC-3 kW MOT-FC-4 kW MOT-FC-5.5 kW MOT-FC-7.5 kW MOT-FC-11 kW MOT-FC-15 kW MOT-FC-18.5 kW MOT-FC-22 kW...
  • Page 44 42/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Transport and Storage Designation [kg] PGF2-2X/006 PGF2-2X/008 PGF2-2X/011 PGF2-2X/013 PGF2-2X/016 PGF2-2X/019 PGF2-2X/022 Tab. 6-3: Weights of internal gear pump PGF Designation [kg] PGH2-2X/005 PGH2-2X/006 PGH2-2X/008 PGH3-2X/011 PGH3-2X/013 PGH3-2X/016 PGH4-3X/020 14.0...
  • Page 45: Transport The Motor-Pump Unit With Cranes Or Lifting Tools

    DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 43/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Transport and Storage The specified weights are valid for the components only, weights of motor- pump combinations add together from the single values. ● Ensure a suffiently dimensioned loading capacity of the lifting tools to ensure a safe transport of the weight of the motor-pump unit or the sin‐...
  • Page 46: Product Storage

    44/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Transport and Storage Fig. 6-2: MPES2 danger when lifting Product Storage Store the products in their original package at a dry, dust free, vibration free and light protected place without direct solar radiation. Please observe classes 1K2, 1B1, 1C1,1S1,1M2 specified for storage acc.
  • Page 47: Storage Times

    DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 45/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Transport and Storage Storage Times Additional measures must be taken before storage and on commissioning to preserve proper functioning – irrespective of the storage time which may be longer than the warranty period of our products.
  • Page 48 46/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Transport and Storage A10VZO/A4VSO Bearing time / months Measures for storage < 12 < 24 > 24 Coat the inner side of the axial piston unit with mineral oil by filling ●...
  • Page 49: Mounting

    DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 47/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Mounting Mounting General Motor-pump units are mounted ex works, or delivered as kit for assembly by the customer. This chapter describes the following assembly procedures: ● Assemble the motor-pump unit composed of components ●...
  • Page 50: Mounting Instruction Axial Piston Pump

    48/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Mounting Fig. 7-1: Mounting distance (motor cooling) Mounting Instruction Axial Piston Pump 7.4.1 Description Assembly Procedure The assembly procedure is standardized for various motor-pump combina‐ tions. Optional components are indicated in the assembly pictures with (x).
  • Page 51 DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 49/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Mounting 4. Screw on motor on bellhousing. Fasten the motor 5 with screws 5.1 onto the bellhousing 2. When joining the coupling heed the correct seat of the ring gear 3.2.
  • Page 52: Assembly A4Vso On Mot-Fc

    50/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Mounting 7.4.2 Assembly A4VSO on MOT-FC Axial piston pump (A4VSO) Bellhousing 3.1 - 3.5 Coupling elements Asynchronous motor Distance flat washers (partly necessary) Assembly accessory see table Fig. 7-4:...
  • Page 53: Assembly Alignment Pump A4Vso

    DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 51/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Mounting Coupling size Assembly dimension pump hub Assembly dimension motor hub Number Pump Designation pump acc. to MPES2 type code MOT-FC Designation motor acc. to MPES2 type code Fig.
  • Page 54: Assembly A4Vso / A10Vzo On Mot-Fc

    52/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Mounting 7.4.4 Assembly A4VSO / A10VZO on MOT-FC Axial piston pump (A10VZO) Bellhousing 3.1 - 3.5 Coupling elements Pump foot (option) Asynchronous motor Distance washers (partially necessary) For assembly accessory see table Fig.
  • Page 55 DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 53/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Mounting Hexagon nut ISO4017-M10X30-8.8 (M 54 Nm) ISO4017-M12X30-8.8 (M 93 Nm) ISO4017-M12X40-8.8 (M 93 Nm) ISO4017-M16X40-8.8 (M 230 Nm) ISO4017-M20X60-8.8 (M 464 Nm) Cylinder screw ISO4762-M12X40-8.8 ISO4762-M16X60-8.8 Tab. 7-4:...
  • Page 56 54/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Mounting Coupling size Assembly dimension pump Assembly dimension motor hub Number Pump Designation pump according to MPES2 type code MOT-FC Designation motor according to MPES2 type code Fig. 7-8: Assembly accessory and setting dimension LSA Control S.L.
  • Page 57: Assembly Alignment A10Vzo

    DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 55/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Mounting 7.4.5 Assembly Alignment A10VZO Fig. 7-9: Suction port Bottom Left Right A10VZO 010 ✔ ✔ ✖ ✖ A10VZO 018 ✔ ✔ ✖ ✖ A10VZO 028 ✔ ✔...
  • Page 58 56/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Mounting 1. Assemble pump hub onto the pump shaft If provided, insert the distance sleeve 6.1 onto the shaft of the pump. Insert the pump hub 3.1 onto the shaft of the pump by considering the adjustment dimensions and fasten the hub with the clamping screw 3.5a.
  • Page 59: Assembly Mpes2 Pgf-Mot-Fc

    DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 57/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Mounting Clamping screws coupling hub Threaded pin 3.4 / 3,5a Cylinder screw 3.5b [Nm] [Nm] 28, 38 55, 65 Coupling size Tab. 7-6: Tightening torque clamping screws of coupling hub 7.5.2...
  • Page 60 58/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Mounting Assembly accessory Distance sleeve AB33-35/ 20.1/ 32X 7 Washer Washer ISO7089-8-200HV Washer ISO7089-10-200HV Washer ISO7089-12-200HV Washer ISO7089-16-200HV Hexagon nut ISO4032-M10-8 (M 54 Nm) ISO4032-M12-8 (M 93 Nm)
  • Page 61: Assembly Alignment Pgfx On Mot-Fc

    DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 59/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Mounting 7.5.3 Assembly alignment PGFx on MOT-FC Fig. 7-14: Suction port Bottom Left Right PGF2 ✔ ✔ ✔ ✔ Tab. 7-8: Allowed assembly variants (suction port) LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01...
  • Page 62: Assembly Mpes2 Pgh-Mot-Fc

    60/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Mounting 7.5.4 Assembly MPES2 PGH-MOT-FC Internal gear pump (PGH) Bellhousing 3.1 - 3.5 Coupling elements Pump foot (option) Asynchronous motor Distance flat washers (partly necessary) Assembly accessory see table Fig.
  • Page 63 DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 61/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Mounting Assembly accessory Distance sleeve AB33-35/ 18.1/ 30X 6 AB33-35/ 20.1/ 32X 11 AB33-35/ 20.1/ 32X 7 AB33-35/ 25.1/ 40X 10 AB33-35/ 25.1/ 40X 15 AB33-35/ 25.1/ 40X 25 AB33-35/ 25.1/ 40X 30...
  • Page 64 62/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Mounting Coupling size Assembly dimension pump hub Assembly dimension motor hub Number only necessary for vertical flange mounting, without foot Pump Designation pump acc. to MPES2 type code MOT-FC Designation motor acc.
  • Page 65: Assembly Alignment Pghx On Mot-Fc

    DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 63/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Mounting 7.5.5 Assembly Alignment PGHx on MOT-FC Fig. 7-17: Suction port Bottom Left Right PGH2 ✔ ✔ ✖ ✖ PGH3 ✔ ✔ ✖ ✖ PGH4 ✔ ✔ ✔...
  • Page 66: Installation Mpes2

    64/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Mounting Installation MPES2 The screw connection must be adjusted to the installation situation (screw- length, property class, screw-in depth, material, ...). The dimensioning of the screw connection is in the responsibility of the customer.
  • Page 67: Connection

    DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 65/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Connection Connection Motor-Pump-Unit Hydraulically Connected ● Remove the flange covers on suction and pressure connection. ● Immediately wipe away outgoing hydraulic fluid. ● Check the line for cleanliness.
  • Page 68 ● non-halogen We recommend to do crimping connections according to IEC 60352-2. Malfunctions or damage due to wrong or improper motor connection are not in the liability of Bosch Rexroth. Connection Overview ① Cable ducts for power cables ②...
  • Page 69: Power Connection

    DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 67/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Connection 8.2.2 Power Connection Connection Power Cables Ensure that the terminal box is clean and dry. Seal not used cable ducts. Be‐ fore re-assembly, check the position and correct seat of the terminal box sealing.
  • Page 70 68/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Connection Connection scheme (star connection) for motor power 3 kW Connection scheme (delta connection) for motor power 4 kW U1 / V1 / W1 Primary winding Protective conductor...
  • Page 71 DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 69/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Connection Fig. 8-4: Strip the power cable for required wire lengths. Determine the necessary wire lengths by means of the junction within the terminal box of the motor to be connected. The unshielded cable must be kept as short as possible.
  • Page 72 70/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Connection Fig. 8-6: Connection total shield with cable extension 4. Cut the soldered cable accordingly and finally assemble the correct ring terminal with a crimping tool. Fig. 8-7: Cut shield extension in a suitable way and assemble the ring ter‐...
  • Page 73: Connect The Motor Fan

    DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 71/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Connection 8.2.3 Connect the Motor Fan Cooling of forced-ventilated motors (design IC416) is done via an electrical fan which is mounted and separately connected onto the motor. It is operated with 230 V (star connection) or 400 V (delta connection).
  • Page 74 72/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Connection Frequency Frame size Power [W] Current [A] Voltage [V] Interconnection [Hz] 0.15 0.21 0.65 0.83 0.83 1.17 1.57 2.03 1100 Tab. 8-1: Electrical parameters of the motor fan...
  • Page 75: Commissioning

    DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 73/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Commissioning Commissioning Safety WARNING High electrical voltage! Danger to life, risk of injury due to electric shock. Live parts are dangerous. ● Do not open any covers or flange sockets during opera‐...
  • Page 76: Commissioning Of The Pump Drive (Motor Control)

    74/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Commissioning Commissioning of the pump drive (motor control) For details on the commissioning order, please refer to the respective docu‐ mentation of the drive controller or firmware description.
  • Page 77: Preparation Commissioning

    DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 75/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Commissioning 9.4.2 Preparation Commissioning ● Ensure a free suction channel. ● Ensure that the piping has been assembled in a clean and tight form. ● Check the hydraulic scheme for direct functions/movements when pres‐...
  • Page 78 76/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01...
  • Page 79: Operation

    Operate the motor-pump unit in proper state only. To ensure a reliable and long lifetime of the motor-pump unit, Bosch Rexroth AG recommends to check the whole plant in regularly intervals. Checks during operation: ●...
  • Page 80 78/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01...
  • Page 81: Maintenance And Repair

    DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 79/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Maintenance and Repair Maintenance and Repair 11.1 Safety / General Maintenance and repair of motor-pump units require basics in mechanic, hy‐ draulic and electric. ● Maintenance and repair of motor-pump units must be carried out by skil‐...
  • Page 82 Replace wear parts When changing wear parts, only use original spare parts. Maintenance Assembly, maintenance and repair of pumps must be done by Bosch Rexroth or its authorized distributors and subsidiaries. We do not provide any guaran‐ tee for self-made maintenance! Closing openings For the transport, close all openings with suitable cover caps/protection devi‐...
  • Page 83: Maintenance

    As preventive maintenance of the internal gear pump, we recommend to ex‐ change the shaft sealing ring after an operating time of maximally 5 years by an approved Bosch Rexroth service operation. The lifetime of the axial piston unit is limited by the lifetime of the mounted bearing.
  • Page 84 82/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Maintenance and Repair For more information on the maintenance please refer to the system´s ope‐ rating instruction. LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01...
  • Page 85: Service Repair And Spare Parts

    Bosch Rexroth Service in shopfloor-oriented quality. We recommend to have these repairs made by Bosch Rexroth Service. The Bosch Rexroth service helpdesk at our headquarters in Lohr, Germany and our worldwide service provide You can contact us 24/7. Phone: +49 (0) 9352 40 50 60...
  • Page 86 84/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01...
  • Page 87: Disassembly And Exchange

    DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 85/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Disassembly and Exchange Disassembly and Exchange 12.1 Changing the Motor Also refer to R911343624 "Rexroth IndraDyn E Standard Motors MOT-FC for Frequency Converter Operation" Chapter "9.5 Disassembly" Lethal electric shock by live parts with more...
  • Page 88: Disassemble And Change The Pump

    86/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Disassembly and Exchange 12.2 Disassemble and Change the Pump 12.2.1 Tools Required Disassembly of the pump can be done with standard tools. No special tools are needed. 12.3 Preparing Disassembly Decommission the overall system as described in the system's operating in‐...
  • Page 89 DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 87/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Disassembly and Exchange 4. Place a catch pan under the pump to contain possibly outgoing hydraul‐ ic fluid. 5. Loosen the lines and catch outgoing hydraulic fluid in a catch pan.
  • Page 90 88/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01...
  • Page 91: Troubleshooting

    How did the malfunction appear? Try to get a clear idea of the error cause. Directly ask the (machine) operator. If you could not remedy the occurred fault, please contact the Bosch Rexroth Service. chapter 11.3 "Service Repair and Spare Parts" on page 83 13.2...
  • Page 92 90/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Troubleshooting Malfunction Possible cause Remedy Pump is too loud See malfunctions "Interfaces not tight" See malfunction"Wrong direction of rotation of the drive motor" Ambient temperature is below -20 °C Provide for suitable ambient tempera‐...
  • Page 93 DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 91/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Troubleshooting Malfunction Possible cause Remedy Volumetric or mechanical efficiency is See malfuntions "Viscosity >300 mm /s" not achieved See malfuntions "Viscosity <10 mm /s" See malfunctions "Output flow is not achieved"...
  • Page 94 92/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Troubleshooting Malfunction Possible cause Remedy Inlet pressure > 0.6 bar Faulty dimensioning of the suction line Observe the notes in the project plan‐ (length, cross-sections, angle) ning manual "RE 10227 (PGH.-3X) / RE 10223 (PGH.-2X) / RE 10213 (PGF)".
  • Page 95: Malfunctions Axial Piston Unit

    Pressure limitation valve of the axial piston unit Contact Bosch Rexroth service. Mechanical damage of axial piston unit (e.g. Change axial piston unit and contact Bosch damaged bearings). Rexroth service. No or too less volume Defective mechanical drive (e.g. defective cou‐...
  • Page 96 Bosch Resonances in the tank line. Machine or system manufacturer. Rexroth service. Malfunction of setting device or of the controller. Contact Bosch Rexroth service. Tab. 13-2: Malfunctions axial piston unit LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01...
  • Page 97: Troubleshooting Mot-Fc

    Motor bearing worn or defective Measures for Check fan function. Cleaning on demand. In the case of breakdown con‐ tact Bosch Rexroth Service. Check drive dimension for changed demands. In the case of overload do not operate any longer. Danger of damage! Rebuild original parameterization.
  • Page 98: Motor Or Machine Table Creates Vibrations

    96/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Troubleshooting 13.4.4 Motor or machine table creates vibrations State Vibrations on the motor are audible and noticeable. Possible cause Driven machine elements are insufficiently coupled or damaged Motor bearing worn or defective...
  • Page 99: Environmental Protection And Disposal

    DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 97/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Environmental Protection and Disposal Environmental Protection and Disposal 14.1 Environmental Protection Production Processes The products are made with energy- and resource-optimized production pro‐ cesses which allow re-using and recycling the resulting waste. We regularly try to replace pollutant-loaded raw materials and supplies by more environ‐...
  • Page 100 98/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Environmental Protection and Disposal Metals contained in electric and electronic modules can also be recycled by means of special separation processes. Products made of plastics can contain flame retardants. These plastic parts are labeled according to EN ISO 1043.
  • Page 101: Technical Data

    DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 99/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data Technical Data 15.1 Electrical Characteristic Values, Motor 15.1.1 IndraDyn E MOT-FC-Motor Also refer to R911343624 "Rexroth IndraDyn E Standard Motors MOT-FC for Frequency Converter Operation". 15.2...
  • Page 102: Mpes2 Dimensions

    100/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data 15.3 MPES2 dimensions 15.3.1 "MPES2" with "PGF2" Fig. 15-1: Dimension sheet "MPES2" with "PGF2" in the fastening mode "A" (horizontal foot fastening) LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01...
  • Page 103 DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 101/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data MPES2-PGF2NB-022NNNN-V*A- 78,5 52,5 Tab. 15-2: "MPES2" with "PGF2", fastening "A" 0011F2S-NPFN-NN 14,5 Tab. 15-3: "MPES2" with "PGF2", fastening "A" LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01...
  • Page 104 102/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data Fig. 15-2: Dimension sheet "MPES2" with "PGF2" in the fastening mode "B" (horizontal foot fastening) LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01...
  • Page 105 DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 103/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data MPES2-PGF2NB-006NNNN-V*B- 52,5 MPES2-PGF2NB-008NNNN-V*B- 64,3 52,5 MPES2-PGF2NB-011NNNN-V*B- 67,5 52,5 MPES2-PGF2NB-013NNNN-V*B- 52,5 MPES2-PGF2NB-016NNNN-V*B- 72,5 52,5 MPES2-PGF2NB-019NNNN-V*B- 75,5 52,5 MPES2-PGF2NB-022NNNN-V*B- 78,5 52,5 Tab. 15-4: "MPES2" with "PGF2", fastening "B"...
  • Page 106 104/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data Fig. 15-3: Dimension sheet "MPES2" with "PGF2" in the fastening mode "V" (vertical flange fastening, without foot) LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01...
  • Page 107 DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 105/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data MPES2-PGF2NB-006NNNN-V*B- 52,5 MPES2-PGF2NB-008NNNN-V*B- 64,3 52,5 MPES2-PGF2NB-011NNNN-V*B- 67,5 52,5 MPES2-PGF2NB-013NNNN-V*B- 52,5 MPES2-PGF2NB-016NNNN-V*B- 72,5 52,5 MPES2-PGF2NB-019NNNN-V*B- 75,5 52,5 MPES2-PGF2NB-022NNNN-V*B- 78,5 52,5 Tab. 15-6: "MPES2" with "PGF2", fastening "V"...
  • Page 108: Mpes2" With "Pgh2

    106/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data 15.3.2 "MPES2" with "PGH2" Fig. 15-4: Dimension sheet "MPES2" with "PGH2" in the fastening mode "B" (horizontal foot fastening) LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01...
  • Page 109 DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 107/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data MPES2-PGH2NB-005NNNN-V*B- 54,2 MPES2-PGH2NB-006NNNN-V*B- 112,5 55,5 MPES2-PGH2NB-008NNNN-V*B- 57,3 Tab. 15-8: "MPES2" with "PGH2", fastening "B" (dimension depends on the nominal size) 01,5B2S-NPFN-NN 02,2B2S-NPFN-NN 573,5 13,2 0003B2S-NPFN-NN 573,5...
  • Page 110 108/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data Fig. 15-5: Dimension sheet "MPES2" with "PGH2" in the fastening mode "V" (vertical flange fastening, without foot) LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01...
  • Page 111 DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 109/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data MPES2-PGH2NB-005NNNN-V*V- 54,2 MPES2-PGH2NB-006NNNN-V*V- 112,5 55,5 MPES2-PGH2NB-008NNNN-V*V- 57,3 Tab. 15-10: "MPES2" with "PGH2", fastening "V" (dimension depends on the nominal size) 01,5B2S-NPFN-NN 02,2B2S-NPFN-NN 573,5 13,5 0003B2S-NPFN-NN 573,5...
  • Page 112: Mpes2" With "Pgh3

    110/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data 15.3.3 "MPES2" with "PGH3" Fig. 15-6: Dimension sheet "MPES2" with "PGH3" in the fastening mode "A" (horizontal foot fastening) LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01...
  • Page 113 DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 111/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data MPES2-PGH3NB-013NNNN-V*A- MPES2-PGH3NB-016NNNN-V*A- 71,5 Tab. 15-12: "MPES2" with "PGH3", fastening "A" (dimension depends on the nominal size) 0011F2S-NPFN-NN 14,5 Tab. 15-13: "MPES2" with "PGH3", fastening "A" LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01...
  • Page 114 112/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data Fig. 15-7: Dimension sheet "MPES2" with "PGH3" in the fastening mode "B" (horizontal foot fastening) LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01...
  • Page 115 DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 113/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data MPES2-PGH3NB-011NNNN-V*B- 66,5 MPES2-PGH3NB-013NNNN-V*B- MPES2-PGH3NB-016NNNN-V*B- 71,5 Tab. 15-14: "MPES2" with "PGH3", fastening "B" (dimension de‐ pends on the nominal size) 0003B2S-NPFN-NN 13,2 0004F2S-NPFN-NN 13,2 05,5F2S-NPFN-NN 13,2 07,5F2S-NPFN-NN...
  • Page 116 114/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data Fig. 15-8: Dimension sheet "MPES2" with "PGH3" in the fastening mode "V" (vertical flange fastening, without foot) LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01...
  • Page 117 DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 115/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data MPES2-PGH3NB-011NNNN-V*V- 66,5 MPES2-PGH3NB-013NNNN-V*V- MPES2-PGH3NB-016NNNN-V*V- 71,5 Tab. 15-16: "MPES2" with "PGH3", fastening "V" (dimension depends on the nominal size) 0003B2S-NPFN-NN 13,5 20 0004F2S-NPFN-NN 13,5 20 05,5F2S-NPFN-NN 21,6 5...
  • Page 118: Mpes2" With "Pgh4

    116/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data 15.3.4 "MPES2" with "PGH4" Fig. 15-9: Dimension sheet "MPES2" with "PGH4" in the fastening mode "A" (horizontal foot fastening) LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01...
  • Page 119 DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 117/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data MPES2-PGH4ND-020NNNN-V*A- 70,5 74,6 MPES2-PGH4ND-025NNNN-V*A- 74,6 MPES2-PGH4ND-032NNNN-V*A- 76,5 74,6 MPES2-PGH4ND-040NNNN-V*A- 74,6 MPES2-PGH4ND-050NNNN-V*A- 74,6 Tab. 15-18: "MPES2" with "PGH4", fastening "A" (dimension depends on the nom‐ inal size)
  • Page 120 118/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data Fig. 15-10: Dimension sheet "MPES2" with "PGH4" in the fastening mode "B" (horizontal foot fastening) LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01...
  • Page 121 DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 119/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data MPES2-PGH4ND-020NNNN-V*B- 70,5 74,6 MPES2-PGH4ND-025NNNN-V*B- 74,6 MPES2-PGH4ND-032NNNN-V*B- 76,5 74.6 MPES2-PGH4ND-040NNNN-V*B- 74,6 MPES2-PGH4ND-050NNNN-V*B- 74,6 Tab. 15-20: "MPES2" with "PGH4", fastening "B" (dimension depends on the nom‐ inal size)
  • Page 122 120/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data Fig. 15-11: Dimension sheet "MPES2" with "PGH4" in the fastening mode "V" (vertical flange fastening, without foot) LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01...
  • Page 123 DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 121/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data MPES2-PGH4ND-020NNNN-V*V- 70,5 74,6 MPES2-PGH4ND-025NNNN-V*V- 74,6 MPES2-PGH4ND-032NNNN-V*V- 76,5 74,6 MPES2-PGH4ND-040NNNN-V*V- 74,6 MPES2-PGH4ND-050NNNN-V*V- 74,6 Tab. 15-22: "MPES2" with "PGH4", fastening "V" (dimension depends on the nom‐ inal size)
  • Page 124: Mpes2" With "Pgh5

    122/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data 15.3.5 "MPES2" with "PGH5" Fig. 15-12: Dimension sheet "MPES2" with "PGH5" in the fastening mode "A" (horizontal foot fastening) LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01...
  • Page 125 DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 123/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data MPES2-PGH5ND-063NNNN-V*A- 105,5 105,3 MPES2-PGH5ND-080NNNN-V*A- 109,5 105,3 MPES2-PGH5ND-100NNNN-V*A- 105,3 MPES2-PGH5ND-125NNNN-V*A- 105,3 MPES2-PGH5ND-160NNNN-V*A- 105,3 MPES2-PGH5ND-200NNNN-V*A- 105,3 MPES2-PGH5ND-250NNNN-V*A- 105,3 Tab. 15-24: "MPES2" with "PGH5", fastening "A" (dimension depends on the nominal size)
  • Page 126 124/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data Fig. 15-13: Dimension sheet "MPES2" with "PGH5" in the fastening mode "B" (horizontal foot fastening) LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01...
  • Page 127 DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 125/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data MPES2-PGH5ND-063NNNN-V*B- 105,3 MPES2-PGH5ND-080NNNN-V*B- 109,5 105,3 Tab. 15-26: "MPES2" with "PGH5", fastening "B" (dimension depends on the nominal size) 0015F2A-NPFN-NN 1153 1161 Tab. 15-27: "MPES2" with "PGH5", fastening "B"...
  • Page 128 126/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data Fig. 15-14: Dimension sheet "MPES2" with "PGH5" in the fastening mode "V" (vertical flange fastening, without foot) LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01...
  • Page 129 DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 127/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data MPES2-PGH5ND-063NNNN-V*V- 105,3 99,0 MPES2-PGH5ND-080NNNN-V*V- 109,5 105,3 99,0 MPES2-PGH5ND-100NNNN-V*V- 105,3 99,0 MPES2-PGH5ND-125NNNN-V*V- 105,3 99,0 MPES2-PGH5ND-160NNNN-V*V- 105,3 99,0 MPES2-PGH5ND-200NNNN-V*V- 105,3 99,0 MPES2-PGH5ND-250NNNN-V*V- 105,3 99,0 Tab. 15-28: "MPES2" with "PGH5", fastening "V"...
  • Page 130: Mpes2" With "A10Vzo

    128/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data 15.3.6 "MPES2" with "A10VZO" Fig. 15-15: Dimension sheet "MPES2" with "A10VZO" in the fastening mode "A" (horizontal foot fastening) LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01...
  • Page 131 DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 129/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data MPES2-10VZ4M-028NNNN-V*A- MPES2-10VZ4M-045NNNN-V*A- MPES2-10VZ4M-071NNNN-V*A- MPES2-10VZ4M-100NNNN-V*A- MPES2-10VZ4M-140NNNN-V*A- MPES2-10VZ4M-180NNNN-V*A- Tab. 15-30: "MPES2" with "A10VZO", fastening "A" (dimension depends on the nominal size) 0011F2S-NPFN-NN 498 445 160 20 314 188 108 210 254 350 14,5...
  • Page 132 130/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data Fig. 15-16: Dimension sheet "MPES2" with "A10VZO" in fastening mode "B" [hori‐ zontal foot fastening for motors from 2.2 up to 15 kW] LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01...
  • Page 133 DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 131/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data MPES2-10VZ4M-010NNNN-V*B- 28,6 MPES2-10VZ4M-018NNNN-V*B- MPES2-10VZ4M-028NNNN-V*B- MPES2-10VZ4M-045NNNN-V*B- MPES2-10VZ4M-071NNNN-V*B- Tab. 15-32: "MPES2" with "A10VZO", fastening "B" (dimension depends on the nominal size) 02.2B2S-NPFN-NN 341 279 132 15 250 250 120 40...
  • Page 134 132/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data Fig. 15-17: Dimension sheet "MPES2" with "A10VZO" in the fastening mode "V" (vertical flange fastening, without foot) LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01...
  • Page 135 DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 133/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data MPES2-10VZ4M-010NNNN-V*V- 28,6 MPES2-10VZ4M-018NNNN-V*V- MPES2-10VZ4M-028NNNN-V*V- MPES2-10VZ4M-045NNNN-V*V- MPES2-10VZ4M-071NNNN-V*V- MPES2-10VZ4M-100NNNN-V*V- MPES2-10VZ4M-140NNNN-V*V- MPES2-10VZ4M-180NNNN-V*V- Tab. 15-34: "MPES2" with "A10VZO", fastening "V" (dimension depends on the nominal size) 010 018 028 045 02,2B2S-NPFN-NN 641 .
  • Page 136: Mpes2" With "A4Vso

    134/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data 15.3.7 "MPES2" with "A4VSO" Fig. 15-18: Dimension sheet "MPES2" with "A4VSO" in the fastening mode "A" (horizontal foot fastening) LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01...
  • Page 137 DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 135/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data MPES2-04VS4S-040NNNN-V*A- 274 MPES2-04VS4S-071NNNN-V*A- 301 92,5 92,5 MPES2-04VS4S-125NNNN-V*A- 370 112,5 112,5 MPES2-04VS4S-180NNNN-V*A- 370 Tab. 15-36: "MPES2" with "A4VSO", fastening "A" (dimension depends on the nominal size) 18,5F2S-NPFN-NN 1056 .
  • Page 138 136/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data Fig. 15-19: Dimension sheet "MPES2" with "A4VSO" in the fastening mode "V" (vertical flange fastening, without foot) LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01...
  • Page 139 DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 137/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Technical Data MPES2-04VS4S-040NNNN-V*V- MPES2-04VS4S-071NNNN-V*V- 92,5 92,5 MPES2-04VS4S-125NNNN-V*V- 112,5 112,5 MPES2-04VS4S-180NNNN-V*V- Tab. 15-38: "MPES2" with "A4VSO", fastening "V" (dimension depends on the nominal size) 18,5F2S-NPFN-NN 1056 0022F2S-NPFN-NN 1094 0030F2S-NPFN-NN...
  • Page 140 138/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01...
  • Page 141: Appendix

    DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 139/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Appendix Appendix 16.1 Declaration of conformity Fig. 16-1: CE declaration of conformity (original) LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01...
  • Page 142 140/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Appendix Fig. 16-2: Declaration of conformity LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01...
  • Page 143: Index

    DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 141/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Index Index Abbreviations, meanings........17 Lifting tools............43 Accumulators............97 Maintenance............79 Batteries.............. 97 Malfunction table internal gear pump....89 Malfunctions............89 Motor Fan............71 Change............... 85 Changing the motor..........85 Checks..............
  • Page 144 142/143 Bosch Rexroth AG DOK-SYTROX-MPES2******-IT01-EN-P Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Notes LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01...
  • Page 145 DOK-SYTROX-MPES2******-IT01-EN-P Bosch Rexroth AG 143/143 Rexroth Sytronix FcP 50xx/70xx Motor-Pump Unit MPES2 Notes LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01...
  • Page 146 The Drive & Control Company Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Tel. +49 9352 18 0 +49 9352 18 8400 www.boschrexroth.com/electrics DOK-SYTROX-MPES2******-IT01-EN-P LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01...

This manual is also suitable for:

Rexroth sytronix fcp 70 series

Table of Contents