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Related Manuals for GEA Bock Plusbox SHG 34e/215-4 S P&P Series
Summary of Contents for GEA Bock Plusbox SHG 34e/215-4 S P&P Series
- Page 1 GEA Bock Plusbox Assembly instructions 96284-09-2016-Gb Translation of the original instructions SHG(X)34e/215-4 (S)PB SHG(X)34e/215-4 (S)P&P SHG(X)34e/255-4 (S)PB SHG(X)34e/255-4 (S)P&P SHG(X)34e/315-4 (S)PB SHG(X)34e/315-4 (S)P&P SHG(X)34e/380-4 (S)PB SHG(X)34e/380-4 (S)P&P...
- Page 2 These instructions must be passed onto the end customer along with the unit in which the Plusbox is installed. Observe also the other documentation included with the Plusbox. Manufacturer GEA Bock GmbH 72636 Frickenhausen Contact GEA Bock GmbH Benzstraße 7...
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Page 3: Table Of Contents
Dimensions and connections Service Note: According to Commission Regulation (EU) 2015/1095 of 5 May 2015 implementing Directive 2009/125/EC of the European Parliament and of the Council with regard to ecodesign requirements for professional condensing units, starting 2016 July 1st in the EU only products may be sold which fulfill minimum efficiency requirements. These minimum efficiency requirements must be documen- ted by a certificate. The matching certificate for your condensing unit can be created on the Internet on our software (VAP) under http://vap.gea.com/stationaryapplication/... -
Page 4: Safety
1 | Safety 1.1 Identification of safety instructions: DANGER Indicates a dangerous situation which, if not avoided, will cause immediate fatal or serious injury. WARNING Indicates a dangerous situation which, if not avoided, may cause fatal or serious injury. CAUTION Indicates a dangerous situation which, if not avoided, may cause fairly severe or minor injury. ATTENTION Indicates a situation which, if not avoided, may cause property damage. INFO Important information or tips on simplifying work. 1.2 Qualifications required of personnel WARNING Inadequately qualified personnel poses the risk of accidents, the consequence being serious or fatal injury. Work on compressors is therefore reserved for personnel which is qualified to work on pressurized refrigerant systems: • For example, a refrigeration technician, refrigeration mechatronic engineer. As well as professions with comparable training, which enables personnel to assemble, install, maintain and repair refrigeration and air-conditioning systems. -
Page 5: Safety Instructions
These assembly instructions describe the standard version of the Plusbox named in the title manufac- tured by GEA. The Plusbox is intended for installation in a machine (within the EU according to the EU Directives 2006/42/EC Machinery Directive, 2014/68/EU Pressure Equipment Directive). Commissioning is permissible only if the Plusbox has been installed in accordance with these assem- bly instructions and the entire system into which it is integrated has been inspected and approved in accordance with legal regulations. -
Page 6: Product Description
2 | Product description 2.1 Short description Plusbox Basic Condenser Refrigerant receiver Maße in mm Änderungen vorbehalten Dimensions in mm Subject to change without notice Possibility to transport Compressor Fig. 1 Plusbox Plug&Play Fan speed Luftgekühlter Verflüssigungssatz / Air-cooled condensing unit controller Switch panel Typ /... -
Page 7: Name Plate
2 | Product description 2.2 Name plate (example) GEA Bock GmbH 72636 Frickenhausen, Germany SHGX34e/315-4 P&P AV38125A001 19/28 Fig. 3 Type designation Machine number ND (LP): Max. admissible operating pressure suction side HD (HP): Max. admissible operating pressure high-pressure side 2.3 Type key (example) -
Page 8: Assembly
3 | Assembly INFO New compressors are factory-filled with inert gas (3 bar nitrogen). Leave this service charge in the compressor for as long as possible and prevent the ingress of air. On the Plusbox backside there is a sheet metal in the area of the connection lines. The sheet metal can be moved after releasing the four screws, so the lines can be easier connected. Immediately after connecting the Plusbox to the refrigeration system, close the shut-off valves in the suction, discharge lines etc. -
Page 9: Electrical Connection
4 | Electrical connection Electrical connection DANGER Risk of electric shock! High voltage! Only carry out work when the electrical system is discon- nected from the power supply! Legend circuit diagram for Plusbox with accessories Safety switch main circuit Fuse safety chain Main switch Compressor contactor Capacity regulator Fan speed controller Condenser fan compressor motor Oil sump heater INT69 G Electronic trigger unit INT69 G PTC Motor Heat protection thermostat (PTC sensor) -
Page 10: Circuit Diagram For Plusbox With Accessories
4.1 Circuit diagram for Plusbox with accessories 1/L1 3/L2 5/L3 -QA1 I> I> I> 2/T1 4/T2 6/T3 4x4mm² 3x1,0mm² 5x1,0mm² N PE 400V 230V -EB1 B1 B2 INT69 G -EC1 Θ -BT2 -BT2 Θ Θ Klemmenkasten Verdichter Compressor terminal box Fig. - Page 11 StSP1 StSP1 5x1,0mm" 5x1,0mm² 230V 230V ex factory not connected Duopress P-Oil...
- Page 12 4.1 Circuit diagram for Plusbox with accessories -continuation- StSP1 StSP2 Freigabe Release Leistungsregler Capacity regulator ex factory not connected 3x1,0mm² 3x1,0mm² 230V 0-230V -QA3 -QA4 Drehzahl- rotation Leistungs Capacity steuerung Regler speed regulator Lüfter control Fig. 9...
- Page 13 3x1,0mm² 0-230V Gehäuseboden housing base Gehäusedeckel housing cover -MA1 Kondensator- lüfter...
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Page 14: Circuit Diagram For Plusbox With Frequency Converter
4.2 Circuit diagram for Plusbox with frequency converter -KF2 +24V Analog +24V -QA1 I> I> I> 3x1,0mm² 24V DC 4x4,0mm² 5x1,0mm² 400V 230V -KF1 Netz-Versorgung Power supply Motor Motor 4x4,0mm² 5x1,0mm² 3x1,0mm² 0-400V 24V DC 230V -EB1 -EC1 Duopress Θ Grün green brown Braun Compressor terminal box Klemmenkasten Verdichter Fig. - Page 15 Relais1 Relais2 5x1,0mm² 230V 19 20 PE1,0mm² 3x1,0mm² 3x1,0mm² 230V 230V 230V ex factory not connected -QA4 -MA1 Drehzahl- Konden- steuerung sator- Lüfter lüfter P-Oil...
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Page 16: Commissioning
Note the enclosed Danfoss product manual. The function and operation of the user interface are described there. Here take a look what you need to set values and parameters specifically for the GEA Plusbox. Due to software updates of the company Danfoss, differences may appear to the instructions shown here. - Page 17 5 | Commissioning 1. Set the desired language. AKD Wizard Please select language: English 2. Set the desired application. AKD-Assistent Select Application: Compressor 3. Set the type of motor. VLT-Assistent Which motor type is connected to the drive? Asynchron 4. Set the motor voltage and the frequency. Compressor You can find the values on the nameplate of the Select Motor Voltage:...
- Page 18 5 | Commissioning 6. Does the application include a sine wave filter? Compressor Does the application include a sine wave filter? 7. Would you like to run Automatic Motor Adaptation? Compressor Would you like to run AMA (Recommended, AS takes a few min. / PM takes a few sec.)? 8. Set the desired minimum and maximum Compressor frequency. They are between 25 and 70 Hz.
- Page 19 Select Sensor Range: -1 / +12 bar 13.1 Sensor signal 4-20 mA. Select Sensor Signal 4-20 mA 14. This connection is already pre-wired Compressor by GEA. Attention! Connect your + 13 4-20-mA-Signal - 54 as shown: 15. Check switch position below the user interface.
- Page 20 5 | Commissioning 16. Set setpoint unit, depends on the application. Compressor Select Setpoint Unit: 16.1 Select type of refrigerant.. °C Select Refrigerant Type: R404a 17. Set setpoint type. Compressor Recommended setting: Constant. Select Setpoint Type: Constant 18. Enter setpoint, depends on the application. Compressor Setpoint: -10.000 °C...
- Page 21 5 | Commissioning 21. This setting depends on the application. Compressor Setting ex factory: No Do you wish to configure Pack Control? 22. Compressor setup completed. Compressor Compressor Setup Completed! 23. Go to main menu. Compressor You now have the following options: Go to Main Menu 24.
- Page 22 5 | Commissioning 26. Set parameters 1-90 to [2] Thermistor 54.2% 12.6 A shutdown. Motor Temperatur 1-9* 1-90 Motor Thermal Protection Thermistor shutdown. 27. Set parameters 1-93 to [4] Digital input 19. 87.0% 9.08 A Motor Temperatur 1-9* 1-93 Thermistor connection [4] Digital input 19 ([O] without) 28.
- Page 23 5 | Commissioning If during operation disturbing vibrations occur 0.000 °C 0.000 °C with certain frequencies, you have the option Speed Bypass 4-6* to skip them: 4-61 Bypass Speed from From the main menu: [O] [Hz] 0.0 Hz Parameter 4-61 = Bypass speed from... Parameter 4-63 = Bypass speed to...
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Page 24: Running
6 | Running 6.1 Status Messages 1. Auto Remote Cut-out Status LP switch triggered in the inverter (cut out VLT). -5.000 °C -10.6 °C 0.00 A If the back-up is below the cut out value. (Pump - "Down" frequency converter) 3940 Auto Remote Cut-out 2. - Page 25 6 | Running 6.2 Application Example...
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Page 26: Preparation
7 | Maintenance 7.1 Preparation WARNING Before starting any work on the compressor: Switch off the compressor and secure it to prevent a restart. Relieve compressor of system pressure. Prevent air from infiltrating the system! After maintenance has been performed: Connect safety switch. Evacuate compressor. Release switch-on lock. 7.2 Work to be carried out To avoid system-related problems, the following service work must be carried out on the Plusbox: Cleaning: A dirty condenser leads to performance losses! Visual inspections and possible condenser cleaning therefore required on a monthly base. -
Page 27: Technical Data 27 E
8 | Technical data 220-240 V ∆ / 380-420 V Y - 3 - 50 Hz... -
Page 28: Dimensions And Connections
16139 SHGX34e/255-4 PB 16147 SHG34e/255-4 SPB 16143 SHGX34e/255-4 SPB 16151 GEA Bock GmbH - Benzstraße 7 - 72636 Frickenhausen - Germany - www.bock.de Freigabe / Approved Maß Dimension Passung / Clearance Änd.-Nr. / Mod-No. Datum / Date Bearb. / Edited The supplier has to ensure the delivery of parts Geprüft / Appr. -
Page 29: Service
10 | Service Dear customer, GEA compressors are top-quality, reliable and service-friendly quality products. If you have any questions about installation, operation and accessories, please contact our technical service or specialist wholesaler and/or our representative. The GEA service team can be contacted by phone with a toll-free hotline 00 800 / 800 000 88 or via e-mail: [email protected] Yours faithfully GEA Bock GmbH Benzstraße 7... - Page 30 • • GEA Group is a global engineering company with multi-billion euro sales and operations in more than 50 countries. Founded in 1881, the company is one of the largest providers of innovative equipment and process technology. GEA Group is listed in the STOXX ®...