Canon MX860 Service Manual
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Canon MX860 Service Manual

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See also: Troubleshooting Manual , On-screen Manual
MX860 / MX868
Service Manual
Revision 0
COPYRIGHTc2009 CANON INC. CANON MX860 012009 XX 0.00-0 
 
Scope
This manual has been issued by Canon Inc., to provide the service technicians of this product with the information
necessary for qualified persons to learn technical theory, installation, maintenance, and repair of products. The manual
covers information applicable in all regions where the product is sold. For this reason, it may contain information that is
not applicable to your region.
This manual does not provide sufficient information for disassembly and reassembly procedures.
Refer to the graphics in the separate Parts Catalog.
Revision
This manual could include technical inaccuracies or typographical errors due to improvements or changes made to the
product. When changes are made to the contents of the manual, Canon will release technical information when necessary.
When substantial changes are made to the contents of the manual, Canon will issue a revised edition.
The following do not apply if they do not conform to the laws and regulations of the region where the manual or product is
used:
Trademarks
Product and brand names appearing in this manual are registered trademarks or trademarks of the respective holders.
Copyright
All rights reserved. No parts of this manual may be reproduced in any form or by any means or translated into another
language without the written permission of Canon Inc., except in the case of internal business use.
Copyright © 2009 by Canon Inc.
CANON INC.
Inkjet Device Market Support Management Div.
451, Tsukagoshi 3-chome, Saiwai-ku, Kawasaki-shi, Kanagawa 212-8530, Japan
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Summary of Contents for Canon MX860

  • Page 1   Scope This manual has been issued by Canon Inc., to provide the service technicians of this product with the information necessary for qualified persons to learn technical theory, installation, maintenance, and repair of products. The manual covers information applicable in all regions where the product is sold. For this reason, it may contain information that is not applicable to your region.

  • Page 2: Table Of Contents

    MX860 / MX868 TABLE OF CONTENTS 1. MAINTENANCE 1-1. Adjustment, Periodic Maintenance, Periodic Replacement Parts, and Replacement Consumables by Service Engineer 1-2. Customer Maintenance 1-3. Special Tools 1-4. Sensors 1-5. Serial Number Location 2. LIST OF ERROR DISPLAY / INDICATION 2-1.
  • Page 3 4. ADJUSTMENT / SETTINGS 4-1. User Mode 4-2. Service Mode (1) Service mode operation procedures (2) Service Tool functions (3) LF / Eject correction (4) Button and LCD test (5) Ink absorber counter setting 4-3. PTT Parameter Mode 4-4. Grease Application 4-5.

  • Page 4: Maintenance

    MX860 / MX868 TABLE OF CONTENTS 1. MAINTENANCE 1-1. Adjustment, Periodic Maintenance, Periodic Replacement Parts, and Replacement Consumables by Service Engineer (1) Adjustment Approx. Adjustment Timing Purpose Tool time EEPROM - At logic board replacement To initialize settings 1 min.
  • Page 5 correction - At paper feed roller roller diameter). Perform in the service replacement mode. correction and Eject correction - At logic board replacement To correct line feeding (eject Service Tool - At platen unit replacement roller diameter). Perform in the service performed mode.

  • Page 6: Customer Maintenance

    1-2. Customer Maintenance Approx. Adjustment Timing Purpose Tool time Manual print head - At print head replacement To ensure accurate dot - Machine 10 min. alignment - When print quality is not satisfying placement. buttons (uneven printing, etc.) - Computer (MP driver) Print head cleaning When print quality is not satisfying.

  • Page 7: Special Tools

    1-3. Special Tools Name Tool No. Application Remarks FLOIL KG-107A QY9-0057-000 To the carriage rail sliding portions. In common with the MP610, etc. 1-4. Sensors Sensor Function Possible problems DES sensor Detects paper ejection from the ADF. - Paper jam in the ADF DS sensor Detects paper feeding from the ADF.
  • Page 8 5 / 64...

  • Page 9: Serial Number Location

    1-5. Serial Number Location On the inner guide over the upper portion of the spur holder (visible when the scanning unit (cover) is opened) When the machine power is OFF. When the machine power is ON. <1. MAINTENANCE> 6 / 64...

  • Page 10: List Of Error Display / Indication

    MX860 / MX868 TABLE OF CONTENTS 2. LIST OF ERROR DISPLAY / INDICATION Errors and warnings are displayed by the following ways: 1. Operator call errors are indicated by the Alarm LED lit in orange, and the error and its solution are displayed on the LCD in text and by icon.
  • Page 11 Print head [1403] correct print head. head may be defective. temperature Replace the print head. sensor error. Faulty EEPROM [1405] data of the print head. Multiple ink [1487] U071 More than one ink tank Replace the wrong ink tank(s) - Ink tank tanks of the same of the following color is with the correct one(s).
  • Page 12 Ink tank not [1684] U140 The following ink tank A non-supported ink tank (an - Ink tank recognized. cannot be recognized. ink tank that is sold in a - Logic board (Applicable ink tank different region from where the icon) machine was purchased) is installed (the ink tank LED is turned off).

  • Page 13: Service Call Errors

    2-2. Service Call Errors (by Cyclic Blinking of Alarm and Power LEDs) Service call errors are indicated by the number of cycles the Alarm and Power LEDs blink, and the corresponding error code with the message, "Printer error has occurred. Turn off power then back on again. If problem persists, see the manual." is displayed on the LCD. Cycles of blinking of Solution...
  • Page 14 5B01] be full. (2) Part replacement: Message on the LCD: - Ink absorber kit Ink absorber full. Service (3) Ink absorber counter value in the required. EEPROM; Error codes: reset the ink absorber counter. 5B00: Main ink absorber is full (overseas). 5B01: Main ink absorber is full (Japan).
  • Page 15 (2) Foreign material or paper debris in the paper path; remove foreign material. (3) Cable connection (4) Part replacement: - LF / EJ slit film - LF / EJ timing sensor unit - Platen unit - Logic board - Paper feed motor 19 times Ink tank position [6502] None of the ink tank position is...

  • Page 16: Fax Errors

    2-3. FAX Errors For errors other than those listed below, please refer to the "G3 / G4 Facsimile Error Code List (Rev. 2." (HY8-23A0-020 in Japanese, HY8-22A6-020 in English). (1) User error codes Solution Error code TX / RX Meaning (Parts that are likely to be faulty) #001...
  • Page 17 ##109 After DCS transmission, a signal other than DIS, DTC, FTT, CFR, or CRP has been received, and re-transmission of the procedure signal has been attempted the specified number of times but failed. ##111 TX / Memory error - Eliminate all the data, and register them again.
  • Page 18 RTP, RTN has been received. ##290 After MPS transmission, a signal other than PIN, PIP, MCF, RTP, RTN has been received. ##670 In V.8 late start, the DIS V.8 ability from the receiving - In bit 0 of the service data #1 SSSW machine was detected, and CI was sent in response;...
  • Page 19 ##762 After transmitting PPS-EOM in ECM transmission, DCN has - Try a higher transmission level. been received. ##763 After transmitting PPS-EOM in ECM transmission, re- - Increase the period of time of the T5 transmission of the procedure signal has been attempted the time-over.
  • Page 20 has been received. receiving machine. ##783 After transmitting EOR-EOM in ECM transmission, re- - Increase the period of time of the T5 transmission of the procedure signal has been attempted the time-over. number of specified times but failed, or T5 time-over (60 sec.) has occurred.

  • Page 21: Troubleshooting By Symptom

    2-4. Troubleshooting by Symptom Symptom Solution Faulty operation The power does not turn on. (1) Confirm connection of the power supply unit: The power turns off immediately - Harness and connector conditions after power-on. (2) Replace the following item(s): - Logic board - Power supply unit - Panel board A strange noise occurs.
  • Page 22 Paper gets smeared. (1) Clean the inside of the machine. (2) Perform bottom plate cleaning. (3) Perform paper feed roller cleaning. The back side of paper gets smeared. (1) Clean the inside of the machine. (2) Perform bottom plate cleaning. (3) Examine the platen ink absorber.

  • Page 23: Repair

    MX860 / MX868 TABLE OF CONTENTS 3. REPAIR 3-1. Major Replacement Parts (and Notes on Disassembling / Reassembling) Recommended removal Est. time Service procedure / Notes on required Adjustment / settings Operation check part (min.) replacement Logic board (1) Right cover...
  • Page 24 alignment in the user mode. Switch (1) Right cover - EEPROM information At replacement: system unit (2) Left cover 1. Adjust the paper feed print (3) Document cover / Scanning unit motor. - Service test print (cover) [See 4-5. Special Notes (4) Main case on Servicing, (2) Paper (5) Printer unit...
  • Page 25 Idler pulley (4) Main case Application, for details.] parallel pin (5) Printer unit (6) Logic board / PE sensor APP code (7) ASF unit wheel gear (8) Carriage unit shaft (9) Spur unit / Platen unit (10) Purge drive system unit Document (1) Right cover At replacement:...

  • Page 26: Major Replacement Parts

    *1: General notes: - Make sure that the flexible cables and wires in the harness are in the proper position and connected correctly. See 2. Part Replacement Procedures or the Parts Catalog for details. - Do not drop the ferrite core, which may cause damage. - Protect electrical parts from damage due to static electricity.

  • Page 27: Part Replacement Procedures

    MX860 / MX868 --- 3. REPAIR TABLE OF CONTENTS 3-2. Part Replacement Procedures (Click on the image to enlarge it.) Be sure to protect the machine from static electricity in repair servicing, especially for the LCD, operation panel board, scanner unit, logic board, card board, WLAN board, modular board, and PE sensor board.
  • Page 28 3) Remove the side cover R. (2 screws) 25 / 64...
  • Page 29 4) Remove the scanner cable, LCD cable, document feeder harness, panel ground harness, and core. (1 screw) 5) Remove the side cover L, disengage the scanner support, then separate the scanner from the printer. (4 screws) 26 / 64...
  • Page 30 6) Separate the scanner from the document feeder. (no screws) 27 / 64...
  • Page 31 7) Remove the emblem. 8) Remove the main case. (no screws) 28 / 64...
  • Page 32 29 / 64...
  • Page 33 (2) Operation panel and document feed unit removal 1) Remove the feed tray, panel cover, right cover, and rear cover. (no screws) 30 / 64...
  • Page 34 2) Remove the document feed cover, eject tray, and tray base. (4 screws) 31 / 64...
  • Page 35 3) Remove the operation panel, document feed switch, and document feed unit. (15 screws) 32 / 64...
  • Page 36 4) Remove the LCD ass'y. (no screws) 5) Remove the panel board (10 screws). 33 / 64...
  • Page 37 (3) Printer unit removal, and ink absorber replacement 1) Separate the PictBridge chassis from the main PCB chassis. (1 screw) 2) Separate the main PCB chassis from the bottom case. (1 screw) 3) Separate the PCI DC and GND harnesses from the printer unit. (2 screws) ...
  • Page 38 4) Remove the speaker. (2 screws) 5) Remove the printer unit. (6 screws) 35 / 64...
  • Page 39 6) Remove the WLAN board, card board, main PCB, modular board, and main PCB chassis. (15 screws) 36 / 64...
  • Page 40 7) Remove the PE sensor board. (5 screws) 37 / 64...
  • Page 41 (4) Carriage unlocking 1) Rotate the drive unit gear toward the back of the machine to unlock the carriage. Slide the carriage to the left (the opposite of the home position). (5) ASF unit removal 1) Remove 1 screw from the left plate, and 2 screws from the right plate. 38 / 64...
  • Page 42 (6) Carriage unit removal 1) On the main chassis, mark the positions of the screws that fix the carriage rail to the main chassis (3 points for each screw: the left, right, and center). 2) Remove the timing slit film. Be cautious to keep it free from any grease or damage. 3) Using a pair of pliers, etc., release the left end of the pulley holder spring, then remove the carriage belt.
  • Page 43 4) Remove 3 screws that fix the carriage rail to the main chassis. Before removing the center screw, remove the carriage cable holder from the front chassis. After the 3 screws are removed, slowly put down the carriage rail. 5) Remove the carriage unit. Be cautious that the grease will not attach to any parts. 40 / 64...
  • Page 44 (7) Spur unit and platen unit removal 1) Remove the ink sensor and the middle front cover from the front chassis (1 screw each). 2) From the left and right sides of the spur unit, release the springs (2 on the left side, 1 on the right side). Then, slowly pull the spur unit upward to remove it from the platen unit.
  • Page 45 3) Remove the front chassis (3 screws). 4) Unlock the paper eject roller gear. While raising the front of the platen unit, remove the platen unit from the printer unit. 42 / 64...
  • Page 46 (8) Purge drive system unit (right plate) and switch system unit (left plate) removal 1) Release the springs of the carriage motor cable, duplex printing paper feed roller, cassette feed roller, cassette feed guide, and paper guide unit (both sides). (See the Parts Catalog for details.) 43 / 64...
  • Page 47 2) Remove the pressure roller springs (both the left and the right ones). 3) Remove the screws that fix the units to the main chassis (2 on the right, 3 on the left). 4) Separate the main chassis from the switch system unit and the purge drive system unit. <3-2.
  • Page 48 MX860 / MX868 TABLE OF CONTENTS 4. ADJUSTMENT / SETTINGS 4-1. User Mode Function Procedures Remarks Nozzle check pattern printing Perform via the machine operation panel, or Set a sheet of plain paper (A4 or Letter) in the from the MP driver Maintenance tab.
  • Page 49 4-2. Service Mode (1) Service mode operation procedures Use the Service Tool on the connected computer. 1) Start the machine in the service mode. i. With the machine power turned off, while pressing the Stop button, press and hold the ON button. (DO NOT release the buttons.) ii.
  • Page 50 (2) Service Tool functions Service Tool screen: Version 1.030 47 / 64...
  • Page 51 Name Function Remarks (1) Test Print Service test print Paper will feed from the rear tray. Service test print: - Model name - ROM version - Ink absorber counter value (ink amount in the ink absorber) - USB serial number - Destination - EEPROM information - Process inspection information...
  • Page 52 5 sheets of paper will be used for the pattern printing. - Paper source: Select either Rear tray or Cassette. - Media type: Select one from HR-101, GF-500/Office Planner, HP Bright White, and Canon Extra/STEINBEIS. 2) When printing is finished, the machine returns to be ready for selection of another function ("Service Mode Idle" is displayed on the LCD).
  • Page 53 (4) Button and LCD Test Confirm the operation after replacement of the panel board or LCD unit. 1) Check to see if the LCD turns off properly 1-1) Click Panel Check of the Service Tool on the connected computer. All the LED's on the machine turn on and the LCD turns blue, waiting for a button to be pressed.
  • Page 54 3) Card controller check 3-1) Press the OK button. The entire LCD screen turns black to indicate that the card controller is recognized. 3-2) Press the OK button again. The card controller check ends. 4) Color pattern check 4-1) The color pattern is displayed on the LCD to see if the display is correct. 4-2) Press the ON button.
  • Page 55 MX860 / MX868 --- 4. ADJUSTMENT / SETTINGS TABLE OF CONTENTS 4-3. PTT Parameter Mode Enter the PTT parameter mode in the user mode as below. (The PTT parameter mode cannot be entered in the service mode.) 1) In the user mode, press the SCAN button to enter the scan mode.
  • Page 56 <#1 BIT SWITCH> 1. In the #1 BIT SWITCH menu, the following screen is displayed: PTT PRAMETER #1 BIT SWITCH SW#01 00000000 2. Each time the up or down cursor button (or the OK button) is pressed, the SW# changes from 01 to 20. Be cautious not to select the SW numbers which are not used in servicing.
  • Page 57 <#2 NUMERIC PARAM.> 1. In the #2 NUMERIC PARAM. menu, the following screen is displayed: PTT PRAMETER #2 NUMERIC PARAM 01: 00000 2. Each time the up or down cursor button (or the OK button) is pressed, the SW# changes from 01 to 60. Be cautious not to select the SW numbers which are not used in servicing.
  • Page 58 PTT parameter print sample for the MX860 Japan model: <4-3. PTT Parameter Mode> 55 / 64...
  • Page 59 MX860 / MX868 --- 4. ADJUSTMENT / SETTINGS TABLE OF CONTENTS 4-4. Grease Application (1) Printer unit Drawing Grease amount Part name Where to apply grease / oil Grease (mg) Floil 1 Carriage rail The surface where the carriage unit slides...
  • Page 60 4-5. Special Notes on Servicing (1) Print head problem (smeared printing, uneven printing, non-ejection of ink, etc.) For problems that are supposed to be caused by the print head (smeared printing, uneven printing, or non-ejection of ink, etc.), print the nozzle check pattern in the user mode to determine whether the print head is faulty or not. <...
  • Page 61 (3) Carriage unit replacement To replace the carriage, the carriage rail must be removed from the main chassis (by removing the screws). Before removing the screws, put a mark on the main chassis to indicate the carriage rail position. After replacing the carriage, return the carriage rail to the original position while aligning the rail to the mark on the chassis. (4) Document pressure sheet (sponge sheet) replacement 1) Peel off the cover sheet from the double-sided adhesive tape on the back of the document pressure sheet.
  • Page 62 (5) Ink absorber counter setting Before replacement of the logic board, check the ink absorber counter value, and register it to the replaced new logic board. (The value can be set in 10% increments.) In addition, according to the ink absorber counter value, replace the ink absorber (ink absorber kit). When the ink absorber is replaced, reset the applicable ink absorber counter (to 0%).
  • Page 63 (7) Rating label on the bottom case (for the models other than Japan) When the bottom case is replaced, be sure to attach the rating label to the replaced new bottom case. (8) PTT label on the bottom case (for New Zealand only) When the bottom case is replaced, be sure to attach the PTT label from the original bottom case to the replaced new one.
  • Page 64 MX860 / MX868 --- 4. ADJUSTMENT / SETTINGS TABLE OF CONTENTS 4-6. Verification After Repair (1) Standard inspection flow In each step below, confirm that printing is performed properly and the machine operates properly without any strange noise. EEPROM information print ...
  • Page 65 (2) Service test print 62 / 64...
  • Page 66 (3) Ink absorber counter value print <4-6. Verification Items> 63 / 64...
  • Page 67 MX860 / MX868 TABLE OF CONTENTS 5. MACHINE TRANSPORTATION This section describes the procedures for transporting the machine for returning after repair, etc. 1) In the service mode, press the ON button to finish the mode, and confirm that the paper lifting plate of the rear tray is raised.
  • Page 68 3301B011AA MX860 / 220V-240V(AU) 3301B012AA MX868 / 220V-240V(ASA) 3301B013AA MX868 / 220V-240V(HK) 3301B014AA MX868 / 120V-240V(CN) 3301B015AA MX868 / 100V-120V(TW) 3301B016AA MX868 / 220V-240V(KR) 3301B017AA MX860 / 220V-240V(NZ) FEB. 2009 COPYRIGHT © 2009 CANON INC. CANON MX868/MX868 0209 N 0.00-0...
  • Page 69 Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period. Canon will issue a new editions of this manual. The following paragraph does not apply to any countries where such provisions are inconsistent with local low.
  • Page 70 ABOUT THIS MANUAL A. ILLUSTRATION INDEX For illustration index, the parts layout illustrations in this parts catalog are listed in abbreviated form in order of illustration number to identify the pages they appear on. To find an illustration of a part, see the ILLUSTRATION INDEX. B.
  • Page 71 Contents A. ILLUSTRATION INDEX B. PARTS LAYOUT & PARTS LIST FIGURE 1 PACKING CONTENTS & PRINT HEAD FIGURE 2 AC ADAPTER FIGURE 3 EXTERNAL COVERS & SCANNER UNIT FIGURE 4 DOCUMENT PRESSURE PLATE UNIT FIGURE 5 OPERATION PANEL UNIT FIGURE 6 MAIN CASE UNIT & FRONT DOOR UNIT FIGURE 7 BOTTOM CASE &...
  • Page 72 ILLUSTRATION INDEX   PACKING CONTENTS & PRINT HEAD AC ADAPTER FIGURE 1 FIGURE 2 EXTERNAL COVERS & SCANNER UNIT DOCUMENT PRESSURE PLATE UNIT FIGURE 3 FIGURE 4 OPERATION PANEL UNIT MAIN CASE UNIT & FRONT DOOR UNIT FIGURE 5 FIGURE 6...
  • Page 73 LOGIC BOARD ASS'Y & BOTTOM CASE & INK ABSORBER FIGURE 7 FIGURE 8 PE SENSOR BOARD ASS'Y CARRIAGE UNIT & SHEET FEED UNIT FIGURE 9 FIGURE 10 PRESSURE ROLLER UNIT PURGE DRIVE SYSTEM UNIT & PLATEN UNIT & SPUR UNIT FIGURE 11 FIGURE 12 SWITCH SYSTEM UNIT...
  • Page 74 PRINTER UNIT OPTION & CONSUMABLES REFERENCE FIGURE 13 TOOL FIGURE 14...
  • Page 75 PARTS LAYOUT & PARTS LIST       FIGURE 1 PACKING CONTENTS & PRINT HEAD...
  • Page 76 FIGURE & PART NUMBER RANK QTY DESCRIPTION REMARKS KEY No. QM3-5203-000 CASSETTE UNIT QY6-0073-000 PRINT HEAD QH2-2716-000 CORD, POWER 220V-240V(EUM, EMB, ASA, MY) QH2-2719-000 CORD, POWER 100V-120V QH2-2721-000 CORD, POWER 220V-240V(KR) QK1-0776-000 CORD, POWER 220V-240V(AU) QK1-1675-000 CORD, POWER 220V-240V(GB, HK) QK1-2017-000 CORD, POWER 100V-120V(TW)
  • Page 77         FIGURE 2 AC ADAPTER...
  • Page 78 FIGURE & PART NUMBER RANK QTY DESCRIPTION REMARKS KEY No. QK1-5420-000 AC ADAPTER: 100V-240V 50/60HZ QC2-6771-000 CAP, TEL CONNECTOR QC3-0459-000 CAP, LAN CONNECTOR...
  • Page 79         FIGURE 3 EXTERNAL COVERS & SCANNER UNIT...
  • Page 80 FIGURE & PART NUMBER RANK QTY DESCRIPTION REMARKS KEY No. QC1-9023-000 EMBLEM FOR JAPAN QC1-9024-000 EMBLEM FOR OTHER REGIONS QM3-5210-000 SCANNER UNIT QC3-0418-000 STAY, SCANNER QC2-5509-000 SPRING, SCANNER STAY QM3-5200-000 SIDE COVER R UNIT QM3-5201-000 SIDE COVER L UNIT WE8-6620-000 CORE, RING WE8-6617-000 CORE, RING...
  • Page 81         FIGURE 4 DOCUMENT PRESSURE PLATE UNIT...
  • Page 82 FIGURE & PART NUMBER DESCRIPTION REMARKS KEY No. QM3-5221-000 DOCUMENT FEED TRAY UNIT QC3-0383-000 COVER, PANEL QC3-0876-000 COVER, PANEL US,CA,AU,NZ QC3-0877-000 COVER, PANEL FR/IT,EMB,GB/NEU,CEU,WEU QC3-0878-000 COVER, PANEL HK,TW QC3-0879-000 COVER, PANEL QC3-0880-000 COVER, PANEL QC3-0881-000 COVER, PANEL QM3-5748-000 COVER, DOCUMENT FEED QC3-0425-000 COVER, DOCUMENT FEED RIGHT QC3-0424-000...
  • Page 83         FIGURE 5 OPERATION PANEL UNIT...
  • Page 84 FIGURE & PART NUMBER RANK QTY DESCRIPTION REMARKS KEY No. QC3-0393-000 WINDOW, LED QC3-0394-000 WINDOW, LCD QC3-0395-000 SHEET, LCD BLACK QK1-4490-000 LCD ASS'Y QC3-0449-000 GUIDE, LCD QC3-0384-000 FRAME, PANEL QC3-0385-000 KEY, POWER QC3-0386-000 KEY, MODE QC3-0387-000 KEY, ONE TOUCH QC3-0390-000 KEY, OK QC3-0391-000 KEY, MENU DIAL...
  • Page 85         FIGURE 6 MAIN CASE UNIT & FRONT DOOR UNIT B-11...
  • Page 86 FIGURE & PART NUMBER RANK QTY DESCRIPTION REMARKS KEY No. QM3-5202-000 PAPER SUPPORT UNIT QM3-5197-000 MAIN CASE UNIT QM3-5199-000 FRONT DOOR UNIT QM3-4762-000 REAR GUIDE UNIT QC3-0461-000 HOLDER, SPEAKER QK1-5438-000 SPEAKER ASS'Y B-12...
  • Page 87         FIGURE 7 BOTTOM CASE & INK ABSORBER B-13...
  • Page 88 FIGURE & PART NUMBER RANK QTY DESCRIPTION REMARKS KEY No. QM3-5404-000 GND HARNESS ASS'Y QC2-9216-000 SPRING, LEAF QM3-5198-000 FRONT DOOR LINK UNIT QC2-7959-000 SPRING, TORSION QC2-7534-000 PAPER SEPARATION SLOPE QC2-7533-000 PAPER SEPARATION KNURL QM3-6799-000 PCI DC HARNESS ASS'Y QC2-7716-000 FLAPPER, DUPLEX PAPER FEED QC2-7708-000 ROLLER, CASSETTE FEED PRESSURE QC2-9243-000...
  • Page 89         FIGURE 8 LOGIC BOARD ASS'Y & PE SENSOR BOARD ASS'Y B-15...
  • Page 90 FIGURE & PART NUMBER RANK QTY DESCRIPTION REMARKS KEY No. QK1-4418-000 CABLE, CARD SLOT QK1-5002-000 CABLE, PICTBRIDGE QC3-0349-000 GUIDE, HARNESS F QC2-8047-000 PANEL, CARD SLOT QM3-5049-000 CARD BOARD ASS'Y QM3-4437-000 PICTBRIDGE BOARD ASS'Y QM3-5147-000 LOGIC BOARD ASS'Y QC3-0346-000 COVER, LOGIC BOARD QC3-0451-000 GUIDE, HARNESS R WE8-6618-000...
  • Page 91         FIGURE 9 SHEET FEED UNIT B-17...
  • Page 92 FIGURE & PART NUMBER RANK QTY DESCRIPTION REMARKS KEY No. QM3-5208-000 ASF UNIT QL2-2533-000 CASSETTE FEED ROLLER UNIT QM3-3643-000 CASSETTE FEED GUIDE UNIT QL2-2535-000 DUPLEX PAPER FEED ROLLER UNIT QM3-4757-000 PAPER GUIDE UNIT QC2-7743-000 SPRING, COIL QC2-7657-000 SPRING, COIL B-18...
  • Page 93         FIGURE 10 CARRIAGE UNIT & PRESSURE ROLLER UNIT B-19...
  • Page 94 FIGURE & PART NUMBER RANK QTY DESCRIPTION REMARKS KEY No. QC2-7549-000 SPRING, COIL QC2-7783-000 FILM, TIMING SLIT STRIP QM3-5223-000 CARRIAGE UNIT QC2-9235-000 COVER, CARRIAGE CABLE QL2-2534-000 PULLEY HOLDER UNIT QC1-6202-000 SPRING, COIL QK1-1500-000 MOTOR, CARRIAGE QC2-7528-000 SPRING, TORSION QM3-3607-000 PRESSURE ROLLER ASS'Y QC2-7811-000 COVER, MIDDLE FRONT B-20...
  • Page 95         FIGURE 11 PLATEN UNIT & SPUR UNIT B-21...
  • Page 96 FIGURE & PART NUMBER RANK QTY DESCRIPTION REMARKS KEY No. QC2-7745-000 SPRING, COIL QC2-7782-000 SPRING, COIL QC2-7526-000 BELT, PAPER FEED QL2-2550-000 PAPER FEED ROLLER ASS'Y QC2-7667-000 BUSHING, PAPER FEED ROLLER QC2-7765-000 FILM, TIMING SLIT DISK FEED QM3-4758-000 PLATEN UNIT QC2-7671-000 ABSORBER, INK QM3-5030-000 SPUR UNIT...
  • Page 97         FIGURE 12 PURGE DRIVE SYSTEM UNIT & SWITCH SYSTEM UNIT B-23...
  • Page 98 FIGURE & PART NUMBER RANK QTY DESCRIPTION REMARKS KEY No. QC2-7787-000 SPRING, COIL QM3-5224-000 PURGE DRIVE SYSTEM UNIT QC2-9212-000 TUBE, INK JOINT QC2-7483-000 TUBE, INK QM3-6797-000 PURGE MOTOR UNIT QM3-3805-000 MOTOR MULTI HARNESS ASS'Y QM3-3889-000 PAPER FEED RELAY HARNESS ASS'Y QM3-5205-000 SWITCH SYSTEM UNIT QK1-3849-000...
  • Page 99         REFERENCE PRINTER UNIT B-25...
  • Page 100 OPTION & CONSUMABLES       FIGURE 13 OPTION & CONSUMABLES...
  • Page 101 FIGURE & PART NUMBER RANK QTY DESCRIPTION REMARKS KEY No. BLACK INK TANK CLI-221BK CONSUMABLES MAGENTA INK TANK CLI-221M CONSUMABLES CYAN INK TANK CLI-221C CONSUMABLES BLACK INK TANK PGI-220BK CONSUMABLES YELLOW INK TANK CLI-221Y CONSUMABLES BLACK INK TANK CLI-821BK CONSUMABLES MAGENTA INK TANK CLI-821M CONSUMABLES CYAN INK TANK CLI-821C...
  • Page 102 SCREW & WASHER LIST       FIGURE & PART NUMBER RANK QTY DESCRIPTION REMARKS KEY No. XB4-7300-805 SCREW, TP, BH3X8 XB6-7300-605 SCREW, MACHINE, TP, M3X6 XB4-7300-809 SCREW, TAP, BINDING HEAD, M3X8 XB1-2300-405 SCREW, MACH.BH, M3X4 XA9-1756-000 SCREW, TP, M3X8 XA9-1784-000 SCREW, B-TIGHT M1.7X8 XA9-1864-000...
  • Page 103 TOOL       FIGURE 14 TOOL...
  • Page 104 FIGURE & PART NUMBER RANK QTY DESCRIPTION REMARKS KEY No. QY9-0057-000 LUBE, FLOIL KG107A, OIL...
  • Page 105 NUMERICAL INDEX   FIGURE & FIGURE & PART NUMBER DESCRIPTION PART NUMBER DESCRIPTION KEY No. KEY No. QC1-6202-000 SPRING, COIL QC3-0425-000 COVER, DOCUMENT FEED RIGHT QC1-6457-000 18 FOOT, RUBBER QC3-0426-000 21 COVER, PANEL L QC1-9023-000 EMBLEM QC3-0427-000 20 COVER, PANEL R QC1-9024-000 EMBLEM QC3-0428-000...
  • Page 106 FIGURE & PART NUMBER DESCRIPTION KEY No. QM3-5171-000 11 WLAN HARNESS ASS'Y QM3-5175-000 10 PANEL GND HARNESS ASS'Y QM3-5177-000 15 MODULAR HARNESS ASS'Y QM3-5188-000 11 DOCUMENT FEED HARNESS ASS'Y QM3-5197-000 MAIN CASE UNIT QM3-5198-000 FRONT DOOR LINK UNIT QM3-5199-000 FRONT DOOR UNIT QM3-5200-000 SIDE COVER R UNIT QM3-5201-000...

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