Saftronics GP10 Technical Manual

General purpose open loop vector ac drive
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Summary of Contents for Saftronics GP10

  • Page 1 Artisan Technology Group is your source for quality new and certified-used/pre-owned equipment SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT • FAST SHIPPING AND DELIVERY Experienced engineers and technicians on staff Sell your excess, underutilized, and idle used equipment at our full-service, in-house repair center We also offer credit for buy-backs and trade-ins •...
  • Page 2 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 3: Table Of Contents

    Table of Contents GP10 Model Number Configurator Dimensions & Weights Drive Ratings Efficiency and Watts Loss Installation Environment and Connection Operating Environment Installation Method Connection Basic Connection Diagrams Connecting the Main Circuit and Ground Terminals Connecting the Control Terminals Terminal Configuration...
  • Page 4: Gp10 Model Number Configurator

    GP10 GP10 Model Number Configurator Model Number Configurator GP10 GP10 GP10 Model Number Configurator Model Number Configurator Model Number Configurator ™ ™ ™ ™ ™ Description Description GP10 GP10 E1ST E1ST 3 3 3 3 3 4 4 4 4 4...
  • Page 5 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 6: Dimensions & Weights

    GP10 Dimensions & Weights GP10 Dimensions & Weights GP10 Dimensions & Weights GP10 Dimensions & Weights GP10 Dimensions & Weights Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 7 GP10 Dimensions & Weights GP10 Dimensions & Weights GP10 Dimensions & Weights GP10 Dimensions & Weights GP10 Dimensions & Weights Part Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 8: Drive Ratings Efficiency And Watts Loss

    GP10 Drive Ratings Efficiency and Watts Loss Rated Output Rated Output Efficiency at 2KHz Efficiency at Watts Loss at Watts Loss at Current (A) Power (KVA) 15KHz (%) 2KHz (W) 15KHz (W) Internal DB (W) HP Rating 230VAC 0.25 0.59 92.0...
  • Page 9: Installation Environment And Connection

    Installation Environment and Connection 1. Operating Environment CAUTION Install this product in a location that meets the condi- tions listed in Table below. Ensure that the drive and heat sink surfaces are kept free of foreign matter such as lint, paper dust, small chips of wood or metal, and dust.
  • Page 10 A drive of 40HP or more can be converted to external Installation of Open Type with NEMA 12 Heatsink Drive cooling simply by moving the upper and lower mounting (40 Hp and above) brackets as shown in Fig. 2-2-3. Remove the M6 bracket screws, move the brackets, then secure the brackets using the M5 case mounting screws.
  • Page 11: Connection

    3. Connection Remove the main cover before connecting the terminal blocks as follows. Basic Connection 1. Always connect power to the L1/R, L2/S, and L3/T main circuit power terminals on the drive. Connecting power to another terminal will damage the drive. Check that the input voltage is within the maximum allowable voltage marked on the nameplate, etc.
  • Page 12: Basic Connection Diagrams

    Basic Connection Diagram (Sink Logic) 20 Hp and above Up to 15 Hp Note: The control circuit common terminals [11], (CM) and are isolated (*1) Use a drive with rated voltage matching the power supply voltage. (*2) Use as required. (*3) Use this peripheral device when necessary.
  • Page 13 Basic Connection Diagram to PLC (Sink Logic) 20 Hp and above Up to 15 Hp See page 2-4 for notes Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 14 Basic Connection Diagram (Source Logic, Typically used in Europe) 20 Hp and above Up to 15 Hp Note: The control circuit common terminals [11], (CM) and are isolated (*1) Use a drive with rated voltage matching the power supply voltage. (*2) Use as required.
  • Page 15 Basic Connection Diagram to PLC (Source logic, Typically used in Europe) 20 Hp and above Up to 15 Hp See page 2-6 for notes Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 16: Connecting The Main Circuit And Ground Terminals

    Connecting the Main Circuit and Ground Terminals Table: Functions of main circuit terminals and ground termnals Symbol Terminal Name Description L1/R,L2/S,L3/T Main circuit power terminals Connects a 3-phase power supply U,V,W Inverter output terminals Connects a 3-phase motor R0,T0 Input terminals for auxiliary control power Connects a backup AC power supply to the control circuit (not supported for drives of 1 Hp or less) P1,P(+)
  • Page 17 The GP10 drive of 20 Hp or more, does not contain a drive circuit for the braking resistor. To improve braking (4) DC reactor terminals (P1 and P(+)) performance, an external braking unit (option) and an 1.
  • Page 18 When shipped from the factory, CN UX is con- nected to the U1 side. RO-TO L1/R-L3T Fig. 2-3-5 Connection 20 Hp or more, 100 Hp or more parallel resistors, 200 Hp or more parallel braking units. (7) Ground terminal The grounding connector should be sized in accordance <3D view of part A>...
  • Page 19: Connecting The Control Terminals

    Connecting the Control Terminals The table below lists the functions of the control circuit terminals. A control circuit terminal should be connected according to its function setting. Terminal Classification Symbol Terminal Name Function Analog input Potentiometer power supply Used for +10V DC power supply for frequency setting POT (resistance of 1 to 5k Ohms) Voltage input 1.
  • Page 20 Digital input Forward operation / Used for forward operation (when FWD-CM is on) or Stop command deceleration and stop (when FWD-CM is opened) Reverse operation / Used for reverse operation (when REV-CM is on) or Stop command deceleration and stop (when REV-CM is opened) Digital input 1 The coast-to-stop command, external alarm, alarm reset, multi- step frequency selection, and other functions (from an external...
  • Page 21 Transistor Transistor output 1 A running signal, frequency equivalence signal, overload early warning output signal, and other signals from the drive are output (as transistor output) to arbitrary ports. For details, see "Setting the Terminal Functions E20 to E23" in Section 5.2 Function Explanation. * ...
  • Page 22 (2) Digital input terminals (FWD, REV, X1 to X9, PLC, (6) Wiring of control circuit (inverter of 40 Hp or more) and CM) 1. Pull out the control circuit wiring along the left panel 1. Digital input terminals (e.g., FWD, REV, X1 to X9) are as shown in Fig.
  • Page 23: Terminal Configuration

    Terminal Configuration 1. Main circuit terminals 60 To 100 Hp 230 VAC 1/4 to 1 Hp 230 VAC 125 to 200 Hp 460 VAC 1/2 to 1 Hp 460 VAC R0 T0 L1/R L2/S L3/T DB P1 P(+) N(–) U P(+) N(–) L1/R L2/S L3/T DB...
  • Page 24: Control Circuit Terminals

    30A Y5A CMY Y3 C1 FMA FMP PLC 30C 30B Y5C CM FWD REV P24 P24 DX- DX+ GP10 Drive Cable Size, Tightening Torque and Circuit Protection Rating Qty2 - 350 Qty2 - 400 Qty2 - 500 Qty2 - 500...
  • Page 25: Dc Link Reactor

    2 9 2 Note: • GP10 Drives rated 100 Hp and above are furnished with a DC link reactor. This reactor must be installed between terminal P1 and P+ prior to commissioning of the Drive. • The weight of the DC Link Reactor is not included with that of the Drive.
  • Page 26: Function Selection

    Function Selection Function Selection List F: Fundamental Functions Unit Factory Setting Data Change Func. Min. Name Setting Range LCD Display Formst during op 30 HP 40 HP DATA PRTC Data protection 0, 1 Frequency command 1 FREQ CMD 1 0 to 11 Operation method OPR METHOD 0 to 4...
  • Page 27 E: Terminal Extensions Functions Factory Setting Data Change Func. Name Setting Range Unit Format During op LCD Display Min. 30 HP 40 HP X1 terminal function X1 FUNC 0 to 32 X2 terminal function X2 FUNC X3 terminal function X3 FUNC X4 terminal function X4 FUNC 5-18/21...
  • Page 28 Factory Setting Data Change Func. Name Setting Range Unit Format during op LCD Display Min. 30 HP 40 HP JOG frequency JOG Hz 0.00 to 120.00 Hz 0.01 5.00 5-29 PATTERN (mode select) PATTERN 0,1,2 operation (Stage 1) STAGE 1 Operation time: 0.00 to 6000 s 0.01 0.00 F1...
  • Page 29 A: Alternative Motor Parameters Factory Setting Data Change Func. Name LCD Display Setting Range Unit Min. 30 HP 40 HP Format During op Maximum frequency 2 MAX Hz-2 50 to 120 Hz Base frequency 2 BASE Hz-2 25 to 120 Hz Rated voltage 2 RATED V-2 230V class: 230...
  • Page 30: Protective Operations

    Protective Operations List of Protective Functions In the event of an abnormality in the inverter’s operation, the protective function will activate immediately to trip the inverter and display the alarm name on the LED monitor while the motor coasts to a stop. A list of the alarms with their explanations is included in the table below, and troubleshooting charts in Section 7.
  • Page 31: Alarm Reset

    Alarm Reset 10ms or more To release the trip status, enter the reset command by pressing the RESET key on the keypad panel or sending the appropriate signal to the RST terminal after removing Reset command the cause of the trip. Since the reset command is an Keypad panel display edge operation, input a command sequence such as Normal display...
  • Page 32: Warranty Parts And Service

    Warranty Registration Card located inside back cover. OUT-OF WARRANTY PROCEDURES When the defective part has been identified, contact your local authorized Saftronics drives distributor to order replacement parts. Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 33: Replacement Parts

    Replacement Parts Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 34 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 35 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 36 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 37 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 38: Specifications

    Specifications 1. Standard Specifications Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 39 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 40 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 41 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 42: Common Specifications

    2. Common Specifications Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 43 Common Specifications (continued) Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 44: Outline Dimensions-Variable Torque, Constant Torque

    Outline Dimensions-Variable Torque, Constant Torque Type 1/4, 1/2 Hp 5.12 1.44 3.15 2.81 2 to 5 Hp (130) (26.5) (80) (94) (71.5) 1 Hp 5.71 2.03 3.74 4.29 3.41 (145) (51.5) (95) (109) (86.5) 7.5, 15 Hp-VT 20 to 30 Hp-VT 7.5, 10 Hp-CT 15 to 30 Hp-CT 11-7...
  • Page 45 Outline Dimensions NEMA 1-Variable/Torque, Constant Torque 230V Series NEMA 1-Variable/ Torque, Constant Torque DIMENSIONS inches (mm) Mtg. Bolts Lb (kg) 4 0 / 3 0 9 . 4 – 1 3 . 5 2 0 . 9 1 9 . 7 2 0 .
  • Page 46 Surface Mount Holes for mtg. bolts 4-ØC 460V Series NEMA 1-Variable Torque, Constant Torque DIMENSIONS inches (mm) 500/400 26.8 22.8 11.4 – 24.0 21.9 53.9 52.4 52.6 57.1 17.7 11.2 600/450 (680) (580) (290) (610) (555) (1370) (1330) (1335) (084) (1450) (450) (285) 700/500 34.6 30.7...
  • Page 47 Outline Dimensions Open Type-Variable Torque/ Constant Torque Surface Mount Through Panel Mount 230V Series-Variable Torque, Constant Torque DIMENSION Inch (mm) Mtg. Weight 2 3 0 V Bolts Lb (kg) 4 0 / 3 0 1 3 . 4 9 . 4 1 2 .
  • Page 48 Alternative Through Panel Mount (bottom bracket support by Surface Mount Through Panel Mount customer supply. 3 or 4 dia. C 4-dia.1.4 (35) Lifting bolts H2 H1 Holes for Holes for mtg. bolts Holes for mtg. bolts mtg. bolts H3 H1 4-ØC 460V Series Open Type-Variable Torque, Constant Torque DIMENSIONS inches (mm)
  • Page 49 Outline Dimensions Open Type with NEMA 12 Heatsink Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 50 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 51: Electromagnetic Compatibility

    EMC Directive to be demonstrated to both an integrator of GP10 drives and to his customer or the installer and the user. GP10 drive is supplied ‘CE-marked’, signifying compliance with EC Directive 89/336/EEC when fitted with speci- fied filter units installed and earthed in accordance with this sheet.
  • Page 52 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 53 Figure 1 Figure 1 Figure 1 Figure 1 Figure 1 Figure 2 Figure 2 Figure 2 Figure 2 Figure 2 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 54 Figure 5 Outline Dimensions (RF3880-F11) Figure 5 Outline Dimensions (RF3880-F11) Figure 5 Outline Dimensions (RF3880-F11) Figure 5 Outline Dimensions (RF3880-F11) Figure 5 Outline Dimensions (RF3880-F11) Figure 6 Figure 6 Figure 6 Figure 6 Figure 6 230V all Hp 230V all Hp 230V all Hp 230V all Hp 230V all Hp...
  • Page 55 GP10 460V 400 Hp and higher Figure 7 Figure 7 Figure 7 GP10 460V 400 Hp and higher GP10 460V 400 Hp and higher GP10 460V 400 Hp and higher Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 56 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 57 Artisan Technology Group is your source for quality new and certified-used/pre-owned equipment SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT • FAST SHIPPING AND DELIVERY Experienced engineers and technicians on staff Sell your excess, underutilized, and idle used equipment at our full-service, in-house repair center We also offer credit for buy-backs and trade-ins •...

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