Page 1 Technical CENTUM VP Installation Guidance Information TI 33J01J10-01EN [Release 6] Yokogawa Electric Corporation TI 33J01J10-01EN 2-9-32, Nakacho, Musashino-shi, Tokyo, 180-8750 Japan ©Copyright Mar. 2015 (YK) 12th Edition Mar. 2019 (YK)
Page 2 Blank Page...
Page 3 Introduction The CENTUM VP is a distributed control system (abbreviated as DCS) for small to large plants. This manual describes the requirements for installation (control room size and power supply requirements), storage and transportation, and wiring. Chapter 1 System Installation Requirements This chapter describes engineering specifications covering control room design/environment, power supply system, grounding and noise prevention.
Page 4: Safety Precautions
• If any protection or safety circuit is required for the system controlled by the product or for the product itself, prepare it separately. • Be sure to use the spare parts approved by Yokogawa Electric Corporation (hereafter simply referred to as YOKOGAWA) when replacing parts or consumables.
Page 5 Symbol Marks of Installation Guidance Throughout this Technical Information, you will find several different types of symbols are used to identify different sections of text. This section describes these icons. WARNING Identifies important information required to understand operations or functions. CAUTION Identifies instructions that must be observed in order to avoid physical injury and electric shock or death to the operator.
Page 6 Cautions for Safely Applying the Device Wiring Power Cable WARNING Connect the power cables according to the procedure in this document. Power cables must conform to the safety standards of the country where the device is installed. For Wiring Power Cable, refer to 3.2, “Connecting Power.” ALSO Earth Wiring WARNING...
Page 7 Battery CAUTION • Must use Yokogawa designated batteries. • Mounting and changing batteries must follow the procedure in the hardware instruction manual for each device. • When changing batteries while the power supply is not shutdown, do not put hands inside of the device since it is danger of electric shock.
Page 8 Exchanging the fuses must follow the procedure in the hardware instruction manual for each device since it has danger of electric shock. • The fuses for exchange must be the Yokogawa designated fuses. • Exchanging relay must follow the procedure in the hardware instruction manual for each device so as to avoid electric shock.
Page 9 Maintenance CAUTION • The maintenance work for the devices described in this manual should be performed only by the educated experts. • When the device becomes dusty, use a vacuum cleaner or a soft cloth to clean it. • During maintenance, put up wrist strap, and take other ESD (Electrostatic Discharge) measures.
Page 10 Trademark Trademark • CENTUM and Vnet/IP are either registered trademarks or trademarks of Yokogawa Electric Corporation. • Ethernet is a registered trademark of XEROX Corporation. • Foundation in Foundation fieldbus is a registered trademark of Fieldbus Foundation. • All other company or product names appearing in this manual are trademarks or registered trademarks of their respective holders.
Page 11: Table Of Contents
Toc-1 CENTUM VP Installation Guidance TI 33J01J10-01EN 12th Edition CONTENTS System Installation Requirements ............1-1 Control Room Design ..................1-2 Control Room Environment ................1-5 Power Supply System ..................1-13 Grounding ......................1-18 Noise Countermeasures ................1-22 1.5.1 Noise Sources and Noise Countermeasures ........1-22 1.5.2...
Page 12: Table Of Contents
Toc-2 Connecting Signal Cables with Fieldnetwork I/O (FIO) ......3-59 3.6.1 Combination of Fieldnetwork I/O (FIO) and Terminal Blocks ..3-59 3.6.2 List of Signal Cables for Connection with FIO ........ 3-61 3.6.3 Connecting Signal Cables with FIO ..........3-64 3.6.4 Implementation and Cable Connection of Fieldbus Communication Module ALF111 ................
Page 13: System Installation Requirements
1. System Installation Requirements System Installation Requirements This section describes installation requirements such as environmental conditions, required space and layout considerations, power consumption, cabling and grounding. TI 33J01J10-01EN Mar. 6, 2015-00...
Page 14: Control Room Design
1. System Installation Requirements Control Room Design The control room, in which the system control equipment is to be installed, should be designed in accordance with the following conditions: General In designing a control room, ensure adequate floor strength and air conditioning including dust, and moisture-proofing.
Page 15 1. System Installation Requirements Clearance From The Wall and The Floor Surface There are ventilation holes on the front and rear doors of the cabinets (AFV40S/AFV40D, and ACB51). To ensure good air ventilation and easy maintenance, provide a clearance of at least 1000 mm (including the service areas) from the wall to the front and rear doors of the cabinets.
Page 16 CENTUM VP, CENTUM CS 3000 and CENTUM CS cabinets get air from the bottom front and rear of the cabinet doors, and emit air from the top front and rear of the doors, using a “fan pressurization”...
Page 17: Control Room Environment
It is recommended that user have the control room environment assessment. Consult Yokogawa for the assessment if necessary. Temperatures and Humidity When equipment is brought from the place out of operational temperature range to the place in operational temperature range, bring it without a package, keep it within temperature change rate and avoid condensation.
Page 18 ) = 4π x A x F x 10 F: Frequency (Hz) F010201.ai The allowable range of displacement amplitude is shown below. Consult Yokogawa if complex vibrations are involved. Displacement amplitude Allowable range 10 11 12 13 14 15 16 17 18 19 20 21 Vibration frequency F010202.ai...
Page 19 1. System Installation Requirements n Electric field strength (Electric wave condition) For the proper and stable operation of this system, the electric field strength of the location for the equipment should be controlled as following: For N-IO Node (except for equipment for RIO System Upgrade (*1)); 10 V/m or less (80 MHz to 1.0 GHz) 3 V/m or less (1.4 to 2.0 GHz) 1 V/m or less (2.0 to 2.7 GHz)
Page 20: Ti 33J01J10-01En Mar. 29,
Other than N-IO node: Altitude of up to 2000 m Installation category based on IEC 61010-1 (*4) Category I • For YOKOGAWA products, category I applies to the device that receives the electric power not more than 33 V AC, 70 V DC. Category II •...
Page 21 1. System Installation Requirements Applied Standards The CENTUM VP system complies with the standards shown below. IMPORTANT Different standards are applied according to the types of equipment. For details, refer to Integrated Production Control System CENTUM VP System Overview (GS 33J01A10-01EN).
Page 22 Manufacturer: YOKOGAWA Electric Corporation (2-9-32 Nakacho, Musashino-shi, Tokyo 180-8750, Japan.) Authorised representative in the EEA: Yokogawa Europe B.V. (Euroweg 2, 3825 HD Amersfoort, The Netherlands.) To meet a standard for hazardous location equipment, the 19-inch rack-mounted devices must be installed in a keyed metallic cabinet approved by CSA or non-incendive regulator in your area.
Page 23: Specifications
1-11 1. System Installation Requirements n Installation Environment Specifications The following table lists environmental requirements for the installation of the CENTUM VP system: For environmental requirements for devices including PC and UPS, refer to their environmental specifications. For details, refer to the hardware general specifications (GS) for each equipment.
Page 24 1-12 1. System Installation Requirements Table Equipment Installation Specifications (2/2) Specifications (except Specifications Specifications Item for ANB10, ANB11, (ANB10, ANB11 (N-IO node) Remarks and ANT10U) and ANT10U) (*1) Between power Power Insulation 20 Mohms at 500 V DC 20 Mohms at 500 V DC 20 Mohms at 500 V DC and grounding source...
Page 25: Power Supply System
1-13 1. System Installation Requirements Power Supply System To stable system operation, the following conditions should be met: • Voltage and frequency fluctuations are within the limits specified for each system component. • Relationship between the waveform’s effective values and peak value is within the specified range. • High-frequency noise is not at a level that affects system operation. • Use an UPS (uninterruptible power supply) if necessary. n AC Power Specification AC power used for the system must satisfied rated voltage and the peak value must be greater than the minimum specified (see below).
Page 26 F010302.ai Figure System Operating Voltage Range The DC stabilized power supply used by Field Control Unit of the CENTUM VP uses a compact and efficient switching regulator circuit. In this circuit, output voltage cannot be maintained if the energy (terminal potential) of the smoothing capacitor falls below a predetermined value. The...
Page 27 1. System Installation Requirements Selecting a Power System The CENTUM VP system requires a power supply that satisfies power requirements in accordance with EMC regulations. It is recommended that an external power supply unit is employed in order to prevent disruptions due to momentary or extended power failure, line noise, or lightening surges, as well as to suppress harmonic current from various devices.
Page 28 1-16 1. System Installation Requirements Crest factor = Peak value of device input current/Effective value of device input current The crest factor must be considered for the input current supplied to every device connected to the system when estimating the power output capacity in selecting the power unit. Approximate device crest factors should be as follows: 100-120 V supply voltage: Crest factor About 3.
Page 29 F010305.ai Figure Connection of the field power supply of A2BN3D Cabling Observe the following when cabling the power unit to the CENTUM VP system equipment: • Protect signal cables from induced noise. • Protect signal cables from induction from high-voltage power lines. • Separate the CENTUM VP system power supply from other equipment power supplies-use a separate power distribution board.
Page 30: Grounding
In the CENTUM VP cabinets, grounding bars are provided. As for the protective grounding systems, the meshed grounding systems described in IEC 60364, IEC 62305 and IEC 61000-5-2 can be applied A protective device is to be installed in compliance with the rules and regulations, in order to prevent electric shocks caused by a ground fault.
Page 31 1-19 1. System Installation Requirements Grounding Cabinet • In the AFV40S/AFV40D, and ACB51, the channel base is isolated from the cabinet by a Bakelite sheet (t=5 mm) to allow one point grounding. • The grounding bar (1) to connect a grounding cable is located at the bottom of the cabinet near the front panel and it is electrically connected to the cabinet.
Page 32 1-20 1. System Installation Requirements Grounding Circuit A cabinet must be grounded according to the grounding network topology of the building or plant for installation. In order to connect a cabinet with a protective grounding system, the grounding topology shown in the figures “Grounding connected to single grounding bus inlet”...
Page 33 Figure Grounding Using Insulating Sheets The CENTUM VP cabinets (e.g. AFV40S/AFV40D, and ACB51) are insulated from the floor by the insulating sheet. When other cabinets and consoles are used with CENTUM VP, insulate them from the floor using the insulating sheets. TI 33J01J10-01EN...
Page 34: Noise Countermeasures
1-22 1. System Installation Requirements Noise Countermeasures Noise may be induced by electromagnetic induction, electrostatic induction, or from radio waves, lightning, inductive loads, static electricity and ground potential differences. It can be picked up by power, signal and ground cables, and devices. With computerized control systems, noise-induced errors in A/D conversion or in an instruction word may lead to malfunction.
Page 35 1. System Installation Requirements Grounding with Lightning Arresters Connect the protective grounding terminals of arresters and CENTUM VP equipment to the grounding pole as shown in the diagram below. The grounding method must comply with the grounding system defined by rules and standards of the conuntry or the region.
Page 36 Fluorescent Example Spark 100 V AC CENTUM VP lamp or fan R: 120 ohms killer C: 0.1 μF F010503.ai Figure Examples of Spark-killer Installation TI 33J01J10-01EN...
Page 37: Countermeasures Against Static Electricity
1-25 1. System Installation Requirements 1.5.2 Countermeasures against Static Electricity Take countermeasures against electrostatic damage when handling cards with semi-conductor IC components, for maintenance or to change settings. Observe the following to prevent electrostatic damage: • When storing or carrying maintenance parts, be sure to enclose them in an antistatic bag. (For shipment these parts are enclosed in an antistatic bag labeled with precautions against electrostatic charge.) •...
Page 38: Cabling Requirements
Signal Power cables cables Protective grounding system separate from CENTUM VP system grounding F010601.ai Figure Separator Used in Duct/Pit Distance between Cables If a separator cannot be used, keep a distance between signal cables and power cables. The distances between cables due to operating voltages and currents are shown below.
Page 39 1-27 1. System Installation Requirements Intersecting Cables With unshielded power cables, place a grounded steel plate with a thickness of at least 1.6 mm over the cables where they intersect with signal cables. Signal cables Steel plate (1.6 mm or thicker, grounded) Unshielded power cables Protective grounding system F010603.ai...
Page 40: Corrosive-Gas Environment Compatibility
1-28 1. System Installation Requirements Corrosive-gas Environment Compatibility The CENTUM VP system employs ER bus node units, FIO input/output modules, and cables which meet the ANSI/ISA G3 environment requirements and are compatible with the corrosive gas-susceptible environment. G3 Environment-compatible Products...
Page 41 1-29 1. System Installation Requirements Table G3 Environment-compatible Products (2/3) Product Model Description Analog I/O module (4 to 20 mA, 4-channel/4-channel, isolated AAI835-3 channels) AAT145-3 Thermocouple/mV input module (16-channel, isolated channels) Resistance temperature detector/potentiometer input module AAR145-3 (16-channel, isolated channels) Analog I/O AAP135-3 Pulse input module (8-channel, 0 to 10 kHz, isolated channels)
Page 42 1-30 1. System Installation Requirements Table G3 Environment-compatible Products (3/3) Product Model Description A2PW503 -1 24 V DC Power Supply Unit (120 W, 100 to 240 V AC Input) -3 Power Supply Unit A2PW504 -1 24 V DC Power Supply Unit (120 W, 24 V DC Input ) -3...
Page 43 1-31 1. System Installation Requirements Outline of G3 Environment Compatibility The classification of the environment in which the process control equipment is installed is determined by the ANSI/ISA S71.04-1985 “Environmental Conditions for Process Control Systems” standard. The environment having an atmosphere which contains steams and mists (liquids, coded L), dusts (solids, coded S), or corrosive gases (gases, coded G) is classified into four categories according the levels of these substances determined.
Page 44: Compliance With Marine Standards
Marine Standard-compliant CENTUM VP (Vnet/IP) Components The CENTUM VP (Vnet/IP) components which comply with the marine standards, refer to the GS 33J01A10-01EN “Integrated Production Control System CENTUM VP System Overview”.
Page 45: Transportation, Storage And Installation
2. Transportation, Storage and Installation Transportation, Storage and Installation This chapter describes the precautions in transporting, storing, and installing the CENTUM VP system equipment. See “Section 1.2 Control Room Environment” for the environmental requirement for each piece of equipment. ALSO TI 33J01J10-01EN Mar.
Page 46: Precautions For Transportation
2. Transportation, Storage and Installation Precautions for Transportation This section describes the precautions required to prevent accidents and damage when transporting CENTUM VP system equipment. These precautions apply when the equipment is contained in our original packing. Transportation See “Table Equipment Installation Specifications” in Section 1.2 Control Room Environment for ambient ALSO temperature, humidity, vibration and impact.
Page 47 2. Transportation, Storage and Installation Unloading Prepare special equipment for unloading. Avoid unloading outdoor in case of rain. l Location for Unloading To select a location for safe unloading, check that: • There is ample space for crane and forklift maneuvering. •...
Page 48 2. Transportation, Storage and Installation l Craning the cabinet When lifting a cabinet by a crane, please follow the instructions below. • Use two of the eyebolts in diagonal positions, or all four of the eyebolts to lift the cabinet. •...
Page 49 2. Transportation, Storage and Installation Carrying This section describes how to carry cabinets. l Carrying Space Carry cabinets into the location of installation without unpacking. To carry them in on the second floor or upper floors using a crane, a scaffold of about 2500 by 4000 mm is required for placing as well as unpacking.
Page 50 2. Transportation, Storage and Installation l Using Rollers The cabinet should be carried in to or near the installation location without unpacking. Do not use rollers if possible. When using them, take the following precautions: • Use wooden rollers which are long enough so that more than 200 mm remains outside of the cabinet on each side.
Page 51: Unpacking
• Dew patterns or traces of droplets are found on cabinet panels. CAUTION Condensation may cause a fatal system failure in the CENTUM VP system. Be sure to unpack the equipment indoor under the specified environmental conditions. Strictly observe the allowable temperature fluctuation range of ±10 °C/h.
Page 52: Storage
The delivery date should be determined in accordance with your installation schedule. Avoid storing products more than three months. If long-term storage more than three months cannot be avoided, consult Yokogawa in advance because it is necessary to provide waterproofing, condensation prevention, and dustproofing measures as well as periodical inspections.
Page 53: Servicing Area
2. Transportation, Storage and Installation Servicing Area Take enough space around equipment for its operation and maintenance service. This servicing area is indicated for each equipment. The servicing area should be considered in determining the size of installation location. When installing a number of equipment side by side, take the largest service-area between them if different dimensions are indicated for different side of equipment (see below).
Page 54: Installation
2-10 2. Transportation, Storage and Installation Installation Before installation, be sure that anchor bolts, pedestals, and cable holes are provided according to the customer’s system configuration plans. Check that the positions of holes on the floor fit the anchor bolt holes in the channel base of each piece of equipment. 2.5.1 Installation on Floor The installation method varies with the type of the floor and building. • After unpacked, be careful not to put any impact until it is fixed to the floor to prevent from tip-over.
Page 55 2-11 2. Transportation, Storage and Installation Steel Floor Clamp the equipment to the floor using clamp bolts. After cabling through the riser duct, fill the duct with rubber sponges and seal the top with putty. Equipment Clamp bolt Steel floor Riser Duct F020502.ai...
Page 56 2-12 2. Transportation, Storage and Installation Angle frame Free-access floor supports F020504.ai Figure Removing One Floor Tile • Do not make a holes near the floor supports. • Do not cut away more than 1/3 of a floor tile. IMPORTANT If a number of neighboring floor tiles are removed, be sure to provide angle frames or pedestals for reinforcement.
Page 57 2-13 2. Transportation, Storage and Installation Size of Cabling Holes in Floor For ease of cabling, and for separating power cables from signal cables, it is recommended that you create holes in the floor for cabling that are the maximum size indicated in the floor plans. Refer to “External Dimensions”...
Page 58: Installing Cabinets In A Side-By-Side Arrangement
2-14 2. Transportation, Storage and Installation 2.5.2 Installing Cabinets in a Side-by-Side Arrangement Install two or more cabinets (AFV40S/AFV40D, and ACB51) in a side-by-side arrangement as described below. F020508.ai Figure Example of Installing Cabinets in a Side-by-Side Arrangement Installation (a) Level the floor surface on which cabinets are to be installed. (b) To install two or more cabinets in a line, install the central one first (D in Figure), and next ones on both sides (C→B→A, E→F→G).
Page 59 2-15 2. Transportation, Storage and Installation Side plate M4 screw Side plate Bottom plate (a) F020509.ai Figure Installing Cabinets Side by Side Interconnecting cabinets (a) Using a hexagon wrench, loosen hexagonal socket head bolts [D] (eight bolts) securing the main body and the channel base to each other. (b) With the front and rear doors open, clamp bolt screw [E], toothed washer [F] and nut [G] using a wrench (at eight positions on the front and rear in total).
Page 60 2-16 2. Transportation, Storage and Installation Tools and Parts Required for Joining Cabinets Connecting kit to install cabinets side by side. Table lists those parts needed to connect two cabinets together. - AKT211: Connection kit for Cabinet Table Joining Parts and Tools (required per additional station) Names Part numbers Quantity...
Page 61: Inch Rack Mount Devices
2-17 2. Transportation, Storage and Installation 2.5.3 19-inch Rack Mount Devices Before use, mount the following devices in a rack. AFV30S/AFV30D, A2FV50S/A2FV50D, A2FV70S/A2FV70D, ANB10S/ANB10D, ANB11S/ANB11D, and ANT10U Unit for FIO and AVR10D Duplexed V net Router and AW810D Wide Area Communication Router and A2NN10D Node Interface Unit.
Page 62 2-18 2. Transportation, Storage and Installation l Providing Area for Servicing When mounting devices in the 19-inch rack, the mounting plate cut out of instrumentation panel, and so on, leave an area for servicing. Leave an area for servicing. • All the work to connect cables to 19-inch rack mountable devices and I/O modules will be performed from the front.
Page 63 2-19 2. Transportation, Storage and Installation l Isolation from Rack Isolate the rack mountable devices from the rack by attaching insulating bushings. Fasten a pair of insulating bushings together to each of the screw holes on the plate or the bracket on the devices to prevent the devices from touching the rack.
Page 64 The isolation bush of Yokogawa devices can be eliminated if both I/O expansion cabinet types are installing Yokogawa devices and shares a common power supply and grounding with Model ACB51 and only when other company devices are insulated with an isolation bush.
Page 65: Din Rail Mountable Devices
2-21 2. Transportation, Storage and Installation 2.5.4 DIN Rail Mountable Devices The following devices can be mounted to a DIN rail. Node interface unit: A2NN30D-0 Adaptor base plate: A2BN3D-0 Barrier base plate: A2BN4D-2 A2BN5D-2 Power supply unit: A2PW503/DN, A2PW504/DN Terminal board: A2BM4 IMPORTANT Install a DIN rail mountable device inside a metal cabinet.
Page 66 2-22 2. Transportation, Storage and Installation Mounting • When mounting the I/O Units (A2BN3D, A2BN4D) spaced apart from each other on the DIN rail, install the stoppers in both the top and bottom ends of each unit. When mounting the units close to each other on the DIN rail, install the stoppers in the bottom end of each unit and in the top end of the unit in the highest position.
Page 67 2-23 2. Transportation, Storage and Installation Providing Space for Heat Dissipation Leave space at the top and bottom of the device to permit heat dissipation. • Separate the top of the instrumentation board at least 100 mm away from the ceiling, and cut a ventilation hole of 200 cm or larger in the ceiling or install a ventilation fan.
Page 68 2-24 2. Transportation, Storage and Installation Installation Orientation for terminal board Mount a terminal board in the orientations as shown in the below figure. Refer to the General Specifications (GS) for the external dimensions. DIN rail Orientation a Orientation b Orientation c F020527.ai Figure Installation Orientation for terminal board...
Page 69: Wall Mountable Devices
2-25 2. Transportation, Storage and Installation 2.5.5 Wall Mountable Devices The following devices can be mounted to a wall with screws. Node interface unit: A2NN10D, A2NN30D-1 Adaptor base plate A2BN3D-1 Barrier base plate: A2BN4D-2 A2BN5D-2 Terminal board: A2BM4 IMPORTANT Install a wall mountable device inside a metal cabinet. Installation inside a metal cabinet with a lock is required to comply with standards;...
Page 70 2-26 2. Transportation, Storage and Installation Mounting of Base plate • Mount a wall mountable device to a metal mounting plate using screws. • Be sure to bring a device into contact with a mounting plate in order that the heat generated from the device can be radiated to the mounting plate.
Page 71 2-27 2. Transportation, Storage and Installation For the screw mounting dimensions for wall mounting, refer to the General Specifications (GS) for the ALSO corresponding device. Grounding Ground the equipment using the functional grounding terminal provided on the base plate. Even if there is electrical conduction between the base plate and wall surface via the mounting screws, the equipment must be grounded using the functional grounding terminal.
Page 72: Example Of Mounting To General Purpose Cabinet /Junction Box
2-28 2. Transportation, Storage and Installation 2.5.6 Example of Mounting to General Purpose Cabinet / Junction Box This section describes examples of the maximum number of devices mounted in a general- purpose cabinet or a junction box. When mounting more devices than the number shown in the examples, or when changing the conditions explained later, please carry out thermal design for each device, and make sure it meets the temperature specifications for each device.
Page 73 2-29 2. Transportation, Storage and Installation Mounting Position of Devices • Field Control Unit (AFV30/KHU): Location 38 to 42 • Node Unit : Location 4 to 34 Mounting Position of cabinet Utility Kit (ACUKT1) • Node fan Unit (ANFAN): Location 34, 36 •...
Page 74 2-30 2. Transportation, Storage and Installation Mounting of Door Fan Mount the door fan unit using the chassis of Rittal’s standard door fan unit. Hole for mounting Door Fan Frame Door Fan Frame Door Fan Unit Chassis lug Groove Projection F020516.ai Figure Mounting of Door Fan frame Figure Mounting of Door Fan Unit...
Page 75 2-31 2. Transportation, Storage and Installation Mounting to General Purpose Cabinet without ACUKT1 The following describes how to mount the field control unit and node units to a Rittal or other general purpose cabinet without using the Cabinet Utility Kit (ACUKT1). Cabinet Specification Example •...
Page 76 2-32 2. Transportation, Storage and Installation Space for 3U or more Space for 3U or more Node FCU Utility Space for 1U or more Node Node Fan Unit Fan Unit Node Node Node Node Node Node Heat Generating Heat Generating Device Prohibited Device Prohibited Front...
Page 77 2-33 2. Transportation, Storage and Installation Unit：mm Rack Mount Heat Discharge Circulation Frame Port Fan Unit Cabinet Mounting 2000 Frame Door Fan Adapter A-A Section Front Rear F020518.ai Figure An Example of Installation in Rittal Cabinet TI 33J01J10-01EN Oct. 5, 2018-00...
Page 78 2-34 2. Transportation, Storage and Installation Cabinet for N-IO System This section describes examples of the maximum number of N-IO system equipment (except for equipment for RIO System Upgrade) installed in general-purpose cabinets. The following shows the common specifications to the examples of cabinets for N-IO system that are explained later.
Page 79 2-35 2. Transportation, Storage and Installation Table Specifications of a cabinet ambient temperature and an air supply / air exhaust port (In case only N-IO nodes (Intrinsic Safety Barrier) are included in a cabinet.) Area of an air Cabinet supply/ air Product ambient supply Air flow exhaust port Remarks example temperature port (Panel cut of a cabinet) Air supply port •...
Page 80 2-36 2. Transportation, Storage and Installation Conventions The following shows the common abbreviations used and their explanations. Abbreviations Explanations Field Control Unit Node Interface Unit (for N-IO) IOBP I/O Base Plate IOBP_IS I/O Base Plate for Intrinsic Safety explosion protection NIO node Consists of NIU and IOBP/IOBP_IS.
Page 81 2-37 2. Transportation, Storage and Installation The following shows how to mount multiple FCUs for N-IO in a cabinet: 3-unit or more empty space FCU Utility 1-unit or more empty space fan Unit 2-unit or more empty space FCU Utility 1-unit or more empty space Fan Unit 2-unit or more empty space...
Page 82 2-38 2. Transportation, Storage and Installation Example of Mounting an FCU for N-IO and N-IO Nodes in a Cabinet Temperature conditions In this example, the ambient temperature is assumed to be the following. Cabinet ambient temperature 40 °C or less Maximum numbers of units that can be mounted in case of this example Type Model...
Page 83 2-39 2. Transportation, Storage and Installation The following shows how to mount an FCU for N-IO and N-IO nodes in a cabinet: Cabinet Non-mounting area / Wiring is possible (100 mm or more) Non-mounting area / Wiring is possible (1 unit or more) FAN UNIT Non-mounting area / Wiring is possible (1 unit or more)
Page 84 2-40 2. Transportation, Storage and Installation l Example of Mounting an FCU for N-IO and N-IO Nodes in a Cabinet (For field wiring via terminal board) Temperature conditions In this example, the ambient temperature is assumed to be the followings. Cabinet ambient temperature 40 °C or less Maximum numbers of units that can be mounted in case of this example Type Model Number of units that can be mounted per side...
Page 85 2-41 2. Transportation, Storage and Installation The following shows how to mount an FCU for N-IO and N-IO nodes in a cabinet (IOBP×3 columns mounted). Cabinet Non-mounting area / Wiring is possible (100 mm or more) Non-mounting area / Wiring is possible (1 unit or more) FAN UNIT Non-mounting area / Wiring is possible...
Page 86 2-42 2. Transportation, Storage and Installation Example of Mounting N-IO Nodes (Non-Intrinsic Safety Barrier) in a Cabinet Temperature conditions (For direct field wiring to IOBP) In this example, the ambient temperature is assumed to be the followings. Cabinet ambient temperature 50 °C or less (*1) The cabinet ambient temperature is 40 °C or less, when the temperature option (-40 to 70 °C) of NIU and IOBP is not specified. Maximum numbers of units that can be mounted in case of this example Type Model...
Page 87 2-43 2. Transportation, Storage and Installation The following shows how to mount N-IO nodes (Non-Intrinsic Safety barrier) in a cabinet: Cabinet Non-mounting area / Wiring is possible (100 mm or more) External power supply area External power supply Non-mounting area / Wiring is possible (1 unit or more) IOBP IOBP...
Page 88 2-44 2. Transportation, Storage and Installation Example of Mounting N-IO Nodes (Non-Intrinsic Safety Barrier) in a Cabinet (For field wiring via terminal board) Temperature conditions In this example, the ambient temperature is assumed to be the followings. Cabinet ambient temperature 50 °C or less (*1) The cabinet ambient temperature is 40 °C or less, when the temperature option (-40 to 70 °C) of NIU and IOBP is not specified.
Page 89 2-45 2. Transportation, Storage and Installation The following shows how to mount N-IO nodes (Non-Intrinsic Safety barrier) in a cabinet: Cabinet Cabinet Non-mounting area / Wiring is possible Non-mounting area / Wiring is possible (100 mm or more) (100 mm or more) External power supply area Non-mounting area / Wiring is possible...
Page 90 2-46 2. Transportation, Storage and Installation Example of Mounting N-IO Nodes (Intrinsic Safety Barrier) in a Cabinet Temperature conditions (For direct field wiring to IOBP) In this example, the ambient temperature is assumed to be the followings. Cabinet ambient temperature 50 °C or less Maximum numbers of units that can be mounted in case of this example Type Model Number of units that can be mounted per side...
Page 91 2-47 2. Transportation, Storage and Installation The following shows how to mount N-IO nodes (Intrinsic Safety barrier) in a cabinet: Non-mounting area / Wiring is possible Non-mounting area / Wiring is possible (100 mm or more) (100 mm or more) External External power...
Page 92 2-48 2. Transportation, Storage and Installation Junction Box for N-IO System This section describes examples of the maximum number of N-IO system equipment (except for equipment for RIO System Upgrade) installed in general-purpose junction boxes. The following shows the common specifications to the examples of junction boxes for N-IO system that are explained later.
Page 93 2-49 2. Transportation, Storage and Installation Example of Mounting N-IO Nodes (Non-Intrinsic Safety Barrier) in a Junction Temperature conditions In this example, the ambient temperature is assumed to be the followings. Junction Box ambient temperature 50 °C or less Maximum numbers of units that can be mounted Type Model Number of units that can be mounted per side...
Page 94 2-50 2. Transportation, Storage and Installation The following shows how to mount N-IO nodes (Non-Intrinsic Safety barrier) in a junction box: Junction Box Non-mounting area (2 units) / Wiring is possible Heat-generating device mountig area (max. 40 W) Non-mounting area (1unit or more) IOBP IOBP IOBP...
Page 95 2-51 2. Transportation, Storage and Installation Mounting conditions • Do not mount the IOBP_IS so that its heat-generating part (Barrier or I/O) is located immediately under the N-ESB Bus module (A2EN501). The IOBP_IS may be mounted immediately under the power supply of the NIU (A2PW50x). •...
Page 96 2-52 2. Transportation, Storage and Installation Example of Mounting N-IO Nodes (Mixture of Intrinsic Safety Barrier and Non- Intrinsic Safety Barrier) in a Junction Box Temperature conditions In this example, the ambient temperature is assumed to be the following. Junction Box ambient temperature 50 °C or less Maximum numbers of units that can be mounted Type...
Page 97 2-53 2. Transportation, Storage and Installation Mounting conditions • Do not mount the IOBP/IOBP_IS so that its heat-generating part (Barrier or I/O) is located immediately under the N-ESB Bus module (A2EN501). The IOBP/IOBP_IS may be mounted immediately under the power supply of the NIU (A2PW50x). •...
Page 98: Desktop Equipment
PCI Express slot of a IBM PC/AT compatible PC to connect it to the Control Bus. The card permits you to use CENTUM VP system operation and monitoring functions on the PC when used with the dedicated software.
Page 99: Cabling
3. Cabling Cabling This section describes how to cable the installed system equipment. Connecting terminals for power, grounding, and signal cables are shown in figures. The figures also show how to connect the HIS-connected Control Bus interface card to Field Control Units, and an optical fiber cable to the optical ESB bus. TI 33J01J10-01EN Mar. 6, 2015-00...
Page 100: Cables And Terminals
3. Cabling Cables and Terminals It is recommended that you use flexible, thin, easy-to-bend, twisted-pair cables to connect the terminals of the system equipment. Use solderless (crimp-on) terminals with insulating cover, which have low contact resistance little aging. Rigid cables make cabling work difficult and exert unnecessary force on the terminals, which may result in system failures. Cables with the temperature rating of an ambient temperature plus 10 °C or more must be used.
Page 101 3. Cabling Power Cables Nominal conductor cross-sectional area For rack-mounted AC 100-120/220-240 V-driven equipment: 1.25 to 2.0 mm For rack-mounted DC 24 V-driven equipment: Minimum 2.0 mm For N-IO I/O Base plates (Field Power Supply terminal): 0.5 to 1.5 mm For N-IO Barrier Base plates (Barrier Power Supply terminal): 0.5 to 1.5 mm For cabinets AC 100-120/220-240 V-driven: Minimum 8.0 mm...
Page 102 3. Cabling Cable Terminals Use the specified solderless terminals and sleeves for pressure clamp terminal on the end of terminal-connected cables, providing low contact resistance, high durability, and low aging. Solderless Lug CAUTION • Be sure to use solderless terminals with insulating sheath. •...
Page 103: Connecting Power
Power is connected either by using a grounding-type bipolar (three-pin) plug or by wiring to terminals. When piece of CENTUM VP equipment has a power switch, it is recommended that you install a breaker for each piece of equipment in the same room, for maintenance and safety considerations.
Page 104 3. Cabling l Sleeve Terminal Processing Perform the following terminal processing for the primary power supply input with pressure clamp terminal. Use a sleeve which meet the DIN 46228 standards. CAUTION • Use sleeves and a tool that are from the same manufacturer. •...
Page 105 3. Cabling CAUTION • Power cables must be laid 1 cm or further away from signal cables. • Power and grounding cable are use power and ground cables which are in conformance with the safety standard of each country. Type and Maximum Length of Power Cables Formulas are given below for determining the type and the maximum length (m) of branch cables from an indoor low-voltage main line.
Page 106 3. Cabling [Maximum power cable length calculation conditions] Use the following formula to calculate the maximum power cable length: 100 V AC and 220 V AC supply voltages Voltage drop across wiring L (m)= × 1000 Conductor resistance (ohm/km)×(Number of cores)×Equipment current consumption F030204.ai 24 V DC supply voltage Voltage drop across wiring...
Page 107 3. Cabling Power Distribution Boards Power distribution boards are normally provided by the customer. Figures show examples of AC and DC power distribution boards. l AC Power Distribution Board The power cables is branched to each unit by way of a circuit breaker. Each power system uses three terminals (AC and ground: ISO M4 to M6 screws).
Page 108: Terminal Connection
3-10 3. Cabling Terminal Connection The power supply terminals and the grounding terminals of each equipment are as follows. Table The power supply terminals and the grounding terminals of each equipment (1/2) Power Power supply Grounding Category Model Grounding Type supply Type terminal terminal...
Page 109 3-11 3. Cabling Table The power supply terminals and the grounding terminals of each equipment (2/2) Power Power supply Grounding Category Model Grounding Type supply Type terminal terminal Model:A2KPB00 Power Supply (Dedicated Input connector) A2BN3D M3 Screw Functional grounding Field Power Pressure Clamp Supply Input Model:A2KPB00...
Page 110 3-12 3. Cabling Conduit Power-cabling Conduit cabling using cable glands is recommended to lay a power cable for the cabinet and instrumentation boards. It prevents the power cable from contacting metallic plates and putting its weight on power connection terminal. The console type HIS, or cabinet, has a conduit hole in the bottom plate directly below the terminal box, and the hole can be exposed by removing the blank plate screwed to the bottom.
Page 111: Connecting Ground Cable
3-13 3. Cabling Connecting Ground Cable Connect ground cables as follows: CAUTION • Connect the terminal connection type device to the protective conductor terminal. • Connect AFV40S/AFV40D, and ACB51 to the relay terminal of the ground bar for protective grounding for connecting a ground cable with M5 screws. •...
Page 112: Power And Ground Cabling
3-14 3. Cabling Power and Ground Cabling The following figures illustrate how to connect a power and grounding cable with each system equipment. A2NN30D Node Interface Unit Connecting Power Supply with NIU and IOU Power supply cable Grounding cable Protective conductor terminal/ Functional grounding terminal (N-IO Node (screw: M4) Interface Unit) Pressure clamp terminal Functional grounding terminal (screw: M4) F030401.ai...
Page 113 3-15 3. Cabling A2BN3D Base Plate for Adaptor Field power supply input connector System power supply input connector Connector (Base Plate Accessory) Cable fixing screws Functional grounding terminal (screw: M3) Connector (A2KPB00) Functional grounding terminal (screw: M3) A2BN3D-1,-2 F030402.ai TI 33J01J10-01EN Oct.5, 2018-00...
Page 114 3-16 3. Cabling Connector (Base Plate Accessory) Field power supply input connector System power supply input connector Cable fixing screws Functional grounding terminal (screw: M3) Connector (A2KPB00) Dedicated cable Cable Shield Functional grounding terminal Functional grounding terminal for cable shield (screw: M3) (screw: M3) A2BN3D-9...
Page 115 3-17 3. Cabling A2BN4D Base Plate for Barrier (MTL) This side up Barrier power supply input connector System power BARRIER supply input BARRIER BUS 1 BUS 2 BUS 1 BUS 2 connetcor FUSE FUSE SURFACE SURFACE 2.5A-m 2.5A-m MOUNT MOUNT Grounding terminal (screw: M4) A2BN4D-200C0 S1...
Page 116 3-18 3. Cabling A2BN5D Base Plate for Barrier (P+F) This side up Barrier power supply input connetcor Grounding terminal (screw: M4) System power M 10 M 10 M 11 M 11 M 12 M 12 M 13 M 13 M 14 M 14 M 15 M 15...
Page 117 3-19 3. Cabling Connecting Power Supply with Node Interface Unit and I/O Units （Node Interface Unit） Functional grounding terminal (screw: M4) Node Interface unit side IOBP （I/O Unit） Power Cable for Base Plate (A2KPB00) N-IO I/O Unit side IOBP F030404.ai Figure Connecting Power Supply with Node Interface Unit and I/O Units CAUTION When connecting a Power Cable for Base Plate to a N-IO node, ensure to keep the minimum...
Page 118 3-20 3. Cabling Example of System Cabinet Installation and Grounding Wiring Cabinet N-IO FCU Field Control Unit Functional grounding terminal (screw: M4) N-IO Node Node Interface Unit Protection conductor terminal/Functional grounding terminal (screw: M4) Functional grounding terminal (screw: M4) IOBP Functional AEPV7D grounding...
Page 119 3-21 3. Cabling WARNING The wiring that will be intrinsic safety circuits must be installed so that they are electrically separated from the wiring of non-intrinsic safety circuits, including the in-cabinet wiring. Install the wiring according to the IEC 60079-14 standards or the requirements for explosion-proof wiring of the country where the system is used.
Page 120 3-22 3. Cabling WARNING The wiring that will be intrinsic safety circuits must be installed so that they are electrically separated from the wiring of non-intrinsic safety circuits, including the in-cabinet wiring. Install the wiring according to the IEC 60079-14 standards or the requirements for explosion-proof wiring of the country where the system is used.
Page 121 3-23 3. Cabling HK Interface Unit Internal HK Bus Functional grounding terminal (Terminal screw: M3) READY Contact output (Terminal screw: M4) F030408.ai Figure Cable connection of AFV30S/AFV30D (When Connecting to HKU) TI 33J01J10-01EN Oct.5, 2018-00...
Page 122 3-24 3. Cabling A2FV50S/A2FV50D Field Control Unit (19-inch Rack Mountable Type) CN1 (PSU-L) 100-120V READY CN2 (PSU-R) Functional grounding terminal Power supply module (Terminal screw: M4) (When using insulating bushing) Power supply input terminal (Terminal screw: M4) External interface unit 100-120V AC , CN1 (PSU-L)
Page 123 3-25 3. Cabling A2FV70S/A2FV70D Field Control Unit (19-inch Rack Mountable Type) CN1 (PSU-L) 100-120V READY CN2 (PSU-R) Functional grounding terminal Power supply module (Terminal screw: M4) (When using insulating bushing) Power supply input terminal (Terminal screw: M4) External interface unit 100-120V AC , CN1 (PSU-L)
Page 124 3-26 3. Cabling AFV40S/AFV40D Field Control Unit (with Cabinet), ACB51 I/O Expansion Cabinet Grounding bar for function grounding Front (isolated from frame). By removing the cable between grounding bar of the grounding conductor connection, it can be used isolated from the frame. Front Wire from the wiring holes right underneath the power supply...
Page 125 3-27 3. Cabling ANB10S/ANB10D ESB Bus Node Unit (19-inch Rack Mountable Type) ESB bus connection Functional grounding terminal (Terminal screw: M4) (When using insulating bushing) Power supply module When not using the attached power cord, uncover and remove its cord, then connect a power cable and a grounding cable.
Page 126 3-28 3. Cabling ANB11S/ANB11D Optical ESB Bus Node Unit (for AFV30/AFV40/ A2FV50) Functional grounding terminal (Terminal screw: M4) (When using insulating bushing) Power supply module When not using the attached power cord, uncover and remove its cord, then connect a power cable and a grounding cable. Cover Power input terminals Functional grounding terminal...
Page 127 3-29 3. Cabling ANT10U Unit for Optical Bus Repeater Module (for AFV30/AFV40/ A2FV50) Power supply module Functional grounding terminal (Terminal screw: M4) (When using insulating bushing) When not using the attached power cord, uncover and remove its cord, then connect a power cable and a grounding cable.
Page 128 3-30 3. Cabling AVR10D Duplexed V net Router Vnet coupler modules Communication modules Power supply modules Distribution modules Non-connect Power supply modules Distribution module Power input terminal (24 V DC) (AC power source) (Terminal screw: M4) Grounding terminal (Terminal screw: M4) FG (When using isolation bushing) F030414.ai Figure AVR10D V net Router Power Cable Connection...
Page 129 3-31 3. Cabling AW810D Wide Area Communication Router Base unit Communication modules Dummy cover Power supply modules Distribution modules CN1(PSU-L) CN2(PSU-R) 220-240V AC 220-240V AC Non-connect Power supply modules Distribution module Power input terminal (24 V DC) (AC power source) (Terminal screw: M4) Grounding terminal (Terminal screw: M4)
Page 130 3-32 3. Cabling A2NN10D Node Interface Unit (for RIO System Upgrade) Node Interface Unit (when dual power system) A2NN10D DC Power Source Power Functional input grounding terminal terminal AC Power Source Power Protective input grounding terminal terminal Functional Terminal TM1 Terminal TM2 Protective grounding...
Page 131 3-33 3. Cabling Power Supply Unit Power Supply Unit 24 V1+ 24 V1- 24 V2+ 24 V2- To ground 24V terminal, connect 24 V terminal and this FG terminal. READY Contact Input Power Supply Cable (pigtail with MATE-N-LOC connector (5P)) Connect an input power supply cable to a primary power distribution unit (AEP7D or AEPV7D).
Page 132 3-34 3. Cabling General-purpose Cabinet AFV30 Isolated Functional grounding terminal Insulating bushing Node Unit 3 units spacing between devices (*1) Node Unit Node Unit Protective ground terminal AEP7D Grounding bar Cabinet ground Ground bus inlet Insulating sheet Power Protective grounding system F030416.ai Keep a space of 3 units or more for heat radiation.
Page 133 3-35 3. Cabling An example of wiring when A2NN10D is mounted to a general-purp cabinet in the following: A general-purpose cabinet A2NN10D-2 Separate and isolate the rack frame and mounted device using an isolation bush Insulating bushing Functional grounding terminal AC Power Source : Protective grounding bar DC Power Source :...
Page 134 3-36 3. Cabling Mounting and Wiring Example of Cabinet Utility Kit (ACUKT1) The following shows a mounting and wiring example of ACUKT1. In this example, a single door is mounted at the front and a double door at the rear. Double Door Double Door Front...
Page 135 3-37 3. Cabling Double Door Double Door Front Single Door Rear (Left) (Right) Node Fan-3 Node Fan-1 AEPV7D AEPV7D Node Fan-4 Node Fan-2 From PDB From PDB To Front AEPV7D To Front AEPV7D PDB (Rear) To Rear AEPV7D To Rear AEPV7D M6 Power input F030418.ai Figure Example of Dual AC Power Supply...
Page 136 3-38 3. Cabling Double Door Double Door Single Door Front (Left) Rear (Right) Controller Heat Discharge Port Thermistor Node Fan-1 Node Fan-3 To PDB Node Fan-2 Node Fan-4 To PDB Door Fan-1 Door Fan-2 Door Fan-4 Door Fan-3 External HK Bus Door Fan Unit Door Fan Unit (Front)
Page 137: Connecting Signal Cable
Pressure Clamp Terminal CAUTION • The CENTUM VP uses a pressure clamp terminal for signal connection of FIO and N-IO. • For cable connection with a sleeve attached, use a sleeve and a clamp tool from the same manufacturer.
Page 138 3. Cabling Spring Clamp Terminal CAUTION • The CENTUM VP uses a spring clamp terminal for signal connection of N-IO. • For cable connection with a sleeve attached, use a sleeve and a clamp tool from the same manufacturer. • Use a clamp tool which suits the cable thickness.
Page 139 3-41 3. Cabling Pressure Clamp Terminal (for ARSM) For both signal line and power line of the Solid State Relay Board ARSM, pressure clamp terminals are used. • Terminal processing When connecting the signal and power line to the pressure clamp terminal, strip the cable coating (without a sleeve) or attach a sleeve to the cable.
Page 140 3-42 3. Cabling Pressure Clamp Terminal, Spring Clamp Terminal (for N-IO) At the end of the signal cables to the following applicable interface, provide the following cable termination: Table Applicable Interface Sleeve Normal cross Products Models Interface sectional area (mm Node Interface Unit A2NN30D External alarm input terminal...
Page 141 7.1 or more Recommended tightening torque is 1.2 N•m. CAUTION • For CENTUM VP, spring lugs are used for connecting signals for equipment for RIO System Upgrade. • Always use solderless lugs with insulated covering. • Always use solderless lugs and crimp-on tool manufactured by the same manufacturer.
Page 142 3-44 3. Cabling Connecting Signal Cables to Terminals (for FIO) Connecting to Pressure-clamp Terminal Loosen the cable connecting terminal screw. Strip the cable coating (without a sleeve) or attach a sleeve to the cable, then insert the tip of the cable into the connecting section of the pressure clamp terminal. Fasten the screw using the special tool (a screw driver conforming to the DIN 5264B standard with a tip width of 0.6 mm and a shaft diameter of 3.5 mm) with a fastening torque of 0.5 N•m.
Page 143 3-45 3. Cabling Routing Signal Cables (for FIO) Areas for Signal Cables from Field Signal cables from the field enter the FCS at the bottom and connect to individual node units in the routes shown in Figure below. Front Rear Field wiring area Cable solidification attachment Front : 4points...
Page 144 3-46 3. Cabling FIO Node Unit Wiring in FCU with Cabinet The figure shows a dual-redundant ESB bus example. Front Rear ESB bus cable F030504.ai Figure FIO Node Unit Wiring in FCU with Cabinet TI 33J01J10-01EN Oct. 5, 2018-00...
Page 145 3-47 3. Cabling FIO Node Unit Wiring in I/O Expansion Cabinet The figure shows a dual-redundant ESB bus example, the ESB bus node units installed in the front of the cabinet and the terminal boards in the rear. Avoid using ESB bus cable with other cables and also avoid wiring its cable in parallel with others.
Page 146 3-48 3. Cabling AFV30S/AFV30D, ANB10S/ANB10D Wiring CAUTION To reserve the ventilation for I/O module, the signal cable should not exceed the separator at the center of cable tray. The following shows a dual-redundant ESB bus example. ESB bus cable ANB10D Power cable Cable tray Magnified...
Page 147 3-49 3. Cabling FIO Signal Cabling IMPORTANT The signal cable for the top node unit must be wired at the innermost part in the field control area as the figure shows. When fixing cables to a clamp, allow enough space so that the cards can be maintained. Bind the bottom cables to the clamp bar on the channel base.
Page 148 3-50 3. Cabling Modifying the Cabinet Bottom Plates for Cable Wiring Cables are passed through the holes in the bottom plates of the cabinet. The diameters of these holes can be changed to match the diameter of the cables. There are four bottom plates two each for AFV40/ACB51 specifically for signal cable wiring.
Page 149 3-51 3. Cabling To modify the bottom plates, follow these steps. Remove the bottom plate to be modified. Bottom plate Screw Cabinet F030510.ai Figure Removing the Bottom Plate Turn the bottom plate upside down so that the bottom faces upwards. Use a wire cutter or another appropriate tool to remove sections of the bottom plate so that a hole large enough for the cable to pass through is made.
Page 150 3-52 3. Cabling Routing Signal Cables (for N-IO) l Field Cable Area Signal cables from the field enter the Cabinet at the bottom and connected to individual IOBP units in the routes shown in Figure below. A2NN30D A2NN10D Front of Junction Box Front/Rear of Cabinet Front/Rear of cabinet A2NN30D...
Page 151 3-53 3. Cabling Connecting Signal Cables to Terminals (for N-IO) l Connecting cables to pressure clamp terminals (A2BN3D-1) Follow these steps to connect cables to pressure clamp terminals: 1. Open the cover of the terminal block of the base plate for N-IO I/O. 2.
Page 152 3-54 3. Cabling l Connecting Signal Cables to Terminals (for RIO System Upgrade) Follow these steps to connect cables to terminanl Block for RIO System Upgrade: Open the terminal block cover. Loosen the terminal screws. Insert the tip of the cable’s solderless contact between the screw and the spring retainer, and press the retainer to make a gap of about 2 mm between them.
Page 153 3-55 3. Cabling Ring Sleeve F030520.ai Figure Connecting two cables with single terminal l N-IO Signal Cabling IMPORTANT The signal cable for the top IOBP must be wired at the innermost part in the field control area as the figure shows. When fixing cables to a clamp, allow enough space so that the cards can be maintained.
Page 154 3-56 3. Cabling Example of Node Interface Unit A2NN30D and I/O Unit cable wiring (Cabinet) Cabinet Power Supply Cable Field Power Supply A2NN30D Power Supply Cable for Base Plate N-ESB bus cable Cable for field power supply Optical ESB bus cable F-SB bus cable From NIU From NIU...
Page 155 3-57 3. Cabling Example of Node Interface Unit A2NN30D and I/O Unit Cable Wiring (Junction Box) Junction Box NIU A2NN30D Field Power Supply Cable for Field Power Supply F-SB Bus F-SB Bus IOBP IOBP Power supply cable for Base Plate From NIU From NIU IOBP...
Page 156 3-58 3. Cabling Connecting external alarm input terminal with Node Interface Unit A2NN30D Pressure clamp terminal (Tightening torque: 0.4 N·m) F030516.ai Figure Connecting external alarm input terminal with Node Interface Unit TI 33J01J10-01EN Oct. 5, 2018-00...
Page 157: Connecting Signal Cables With Fieldnetwork I/O (Fio)
Combination of Fieldnetwork I/O (FIO) and Terminal Blocks A pressure clamp terminal block or KS cable (also called a “Yokogawa-specific cable”) interface adaptor is available for field-wiring, or an MIL cable provided by the user may be used. For the terminal arrangement of the pressure clamp terminals and terminal board, and the pin arrangement of the ALSO MIL connector, refer to “Field Connection Specifications (for FIO)”...
Page 158 3-60 3. Cabling Terminal block I/O module MIL cable MIL connector Pressure clamp terminal Yokogawa-specific KS cable interface adapter cable F030601.ai Figure FIO Terminals TI 33J01J10-01EN Oct. 5, 2018-00...
Page 159: List Of Signal Cables For Connection With Fio
(Pulse Count input, 4 to 20 mA output, Non-Isolated) Can be connected. – : Cannot be connected. Yokogawa-specific cable for connecting I/O Module and a terminal board, etc. Can be connected directly with a Yokogawa-specific cable, without a terminal block. TI 33J01J10-01EN Oct. 5, 2018-00...
Page 160 – x (*2) – Can be connected. – : Cannot be connected. Yokogawa-specific cable for connecting I/O Module and a terminal board, etc. Can be connected directly with a Yokogawa-specific cable, without a terminal block. TI 33J01J10-01EN Oct. 5, 2018-00...
Page 161 CAUTION When connecting a Yokogawa-specific cable to an FIO module, ensure to keep the minimum bending radius of the cable. The minimum bending radius of the Yokogawa specific cable is six- fold of the diameter of the cable. TI 33J01J10-01EN...
Page 162: Connecting Signal Cables With Fio
3-64 3. Cabling 3.6.3 Connecting Signal Cables with FIO Pressure Clamp Terminal Signal cable CH16 NC (not connected) Example of Analog module AAI141 F030602.ai Figure I/O Module with Pressure Clamp Terminal Dual-redundant Pressure Clamp Terminal Signal cable CH16 NC (not connected) Example of Analog module AAI141 F030603.ai Figure I/O Module with Dual-redundant Pressure Clamp Terminal...
Page 163 3-65 3. Cabling KS Cable Interface Adaptor F030604.ai Figure I/O Module with KS Cable Interface Adaptor The I/O modules are arranged in a dual-redundant configuration on the terminal board. Connecting Signal Cables with Analog I/O Module Signal cables are connected to different terminals according to the devices to be connected as listed below: Table Signal Names and I/O Signals of Analog I/O Module...
Page 164 3-66 3. Cabling Connecting Signal Cables with Pulse Input Module AAP135 The AAP135 receives contact ON/OFF, voltage pulse and current pulse. Refer to the figures below for details on how to connect signal cables since the items to be set by the system generation builder depend on the input pulse types.
Page 165 3-67 3. Cabling l When Receiving No-Voltage Contact Signals (2) Carry out connection as follows if a current is needed to flow to the relay contacts or transistor contacts. When receiving transistor contact signal of more than 800 Hz frequency, connect as follows. AAP135 Transmitter INA...
Page 166 3-68 3. Cabling l When Receiving Current Pulse By Using the Internal Power to Drive the Transmitter (2-wire power supply type) AAP135 Transmitter INA 12 V DC/24 V DC INB Setting Items the system generation builder INC SW1 (RL) : Select the value of RL resistance SW2 (FIL) : OFF (SW1: ON, RL selection, RL=200 ohm, 500 ohm, SW2: OFF)
Page 167 3-69 3. Cabling Connecting Terminal Board with FIO The I/O module equipped with a KS cable interface adaptor can be connected to the terminal board using a Yokogawa-specific cable. Field signals are connected using the terminal board. ANB10D AEA4D F030610.ai Figure Example of Terminal Board Connection with Dual-redundant I/O Module For details of the KS cable interface adaptor model and the cable model, refer to “Field Connection Specifications...
Page 168 Connecting Relay Board with Digital I/O Module An example of the connection of the mechanical relay board ARM55D with the Digital I/O Module ADV551 is shown below. ADV551+ATD5A adaptor Yokogawa-specific cable AKB331 Connection with FG ARM55D F030611.ai Figure Example of Relay Board Connection with Digital I/O Module TI 33J01J10-01EN Oct.
Page 169: Implementation And Cable Connection Of Fieldbus Communication Module Alf111
3-71 3. Cabling 3.6.4 Implementation and Cable Connection of Fieldbus Communication Module ALF111 This section describes the implementation and cable connection of the Foundation Fieldbus Communication Module ALF111. Foundation fieldbus H1 (Low Speed Voltage Mode) is called Foundation fieldbus, Fieldbus, H1 Fieldbus, FF, or FF-H1 in this manual.
Page 170 Connection of Fieldbus Communication Module ALF111 The Fieldbus can be connected by attaching a pressure clamp terminal block or by using a Yokogawa-specific cable for connection to the terminal board (M4 screw). Connection with a pressure Connection with a terminal board...
Page 171 3-73 3. Cabling Fieldbus Wiring for ALF111 with Pressure Clamp Terminal Block The signal cables from the field device should be connected to the + and - terminals of the pressure clamp terminal block (ATF9S). Do not connect anything to the terminals of channels that are not used. When installing the node unit mounted with the ALF111 on the 19-inch rack, connect the shield lines of Fieldbus cables from the field devices to the Functional grounding terminal of the ATF9S.
Page 172 3-74 3. Cabling Fieldbus Wiring for ALF111 with Terminal Board ALF111 ALF111 Yokogawa- specific cable AKB336 Use the following fieldbus cables: Cable type Total wire length Type A (*1) 1900 m Type B 1200 m Type D 200 m *1: It is recommended to use Type A cable.
Page 173 3-75 3. Cabling l Installation of Terminator to Terminal Board AEF9D Make sure to install a terminator (YCB138) if the ALF111 (terminal board AEF9D) terminates the network, in other words, if the network is not terminated by a terminator in the power supply unit. Terminal Board AEF9D N.C.
Page 174: Signal Connections Of N-Io I/O Unit
3-76 3. Cabling Signal Connections of N-IO I/O Unit This section describes connecting to the N-IO I/O unit. 3.7.1 N-IO I/O Unit Types I/O Modules that can be used with Base Plate The following table shows I/O Modules installable with Base Plate. Table I/O Modules Installable with Base Plate Base plate model Description...
Page 175 3-77 3. Cabling Base Plate for Adaptor Terminal Numbers (Spring Clamp Terminals) 16CH Spring clamp Terminal No. terminal A2BN3D-2 CH10 CH11 CH12 CH13 CH14 CH15 CH16 F030704.ai Figure A2BN3D-2 Base Plate for Adaptor TI 33J01J10-01EN Oct. 5, 2018-00...
Page 176 3-78 3. Cabling Base Plate for Adaptor Terminal Numbers (Pressure Clamp Terminals) 16CH Pressure Terminal No. Clamp terminal A2BN3D-1 CH10 CH11 CH12 CH13 CH14 CH15 CH16 F030705.ai Figure A2BN3D-1 Base Plate for Adaptor Terminal board for analog digital I/O (Pressure Clamp Terminals) 1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A Terminal 1B 2B 3B 4B 5B 6B 7B 8B 9B 10B 11B 12B 13B 14B 15B 16B...
Page 177 3-79 3. Cabling Connecting Signal Cables with A2BN3D The signal connections of the base plate for adaptor (model: A2BN3D) differ depending on the signal type. There are two ways of the direct field wiring to the terminal block on A2BN3D and the field wiring via the dedicated cable and terminal board (A2BM4).The following table shows the terminal numbers and signal types.
Page 178 3-80 3. Cabling Table Terminal Numbers and Signal Types (A2BN3D) (2/2) Signal IO Signal (*2) Adaptor Name Name (Model) Case 1 Case 2 Case 3 Case 4 Case 5 (*1) Digital Output Digital output + — — — — A Adaptor (*9) (A2SDV505)
Page 179: Adaptors (For A2Bn3D)
3-81 3. Cabling 3.7.3 Adaptors (for A2BN3D) A2SAP105 Pulse Input Signal Adaptor When the pulse input signal adaptor is used, signal connections to the base plate and shunt resistor usage depend on the type of the pulse signal that is input. When receiving dry contact signals, you can remove mechanical chattering noise by selecting the pulse input filtering option in the IOM builder.
Page 180 3-82 3. Cabling l When receiving dry contact signals (Input frequency: 0 to 10 kHz) Select “Without Shunt Resistor” (SW1: OFF) in the IOM builder. Also install two 510 Ω shunt resistor modules on the shunt resistor unit (Model:A2EXR001). The total resistance value will be 1.02 kΩ.
Page 181 3-83 3. Cabling • Shunt Resistor Unit (A2EXR001) For more information about the specifications of A2EXR001, refer to :I/O Adaptors (for N-IO) ALSO (GS 33J62F30-01EN) The shunt resistor unit (Model: A2EXR001) converts the current signals of the internal circuit of the pulse input signal adaptor into voltage signals and is capable of converting four points of signals.
Page 182 3-84 3. Cabling Installation and wiring for the shunt resistor unit Install A2EXR001 at least 200 mm away from edge of the IOBP. A2EXR001 should be installed with the distance of 30mm or more from other heat source. CAUTION Handle an shunt resistor module in A2EXR001 with care as it may become high in temperature. Use a cover to prevent from touching the resistor directly to avoid being burned.
Page 183 3-85 3. Cabling Wiring for the shunt resistor unit Connect the signal cables to the shunt resistor unit for the required number of signals. The following figure shows the cable connections to the shunt resistor unit. Terminal A Terminal B Do not connect cables to the terminals on this side.
Page 184 3-86 3. Cabling l When receiving current pulse signals (2-wire power supply type) According to the input signal level, connect the shunt resistor unit (A2EXR001) of which resistor value is selected by the combination of the shunt resistor module and short plug. The resistor value of A2EXR001 can be selected to the following values.
Page 185 3-87 3. Cabling l When receiving voltage pulse signals by using the internal power to drive the transmitter (3-wire power supply type) In the IOM builder, select “Without Shunt Resistor” (SW1: OFF) and clear the “Input Filtering” (SW2: OFF) option. The following figure shows the circuit diagram.
Page 186 3-88 3. Cabling A2SAT105 mV/TC/RTD input adaptor The following figure shows the signal wiring when using the mV/TC/RTD input adaptor A2SAT105 is unavailable for A2BN3D-9. When connnectinga an RTD input When connnecting a TC input or mV input C C A A D...
Page 187 3-89 3. Cabling IMPORTANT When you connect an inductive load, connect a diode in parallel with the load. A2SDV506 Relay output adaptor When you use the relay output adaptor, signal connections to the base plate differ, depending on whether the contact output is NC or NO. The following figure shows the signal connection to the base plate.
Page 188 3-90 3. Cabling A2SMX802 Pass-through I/O signal adaptor CAUTION When you connect an inductive load, connect a diode in parallel with the load. For current input from a 4-wire transmitter, when connecting the field signals via the terminal board, it is necessary to connect the field power supply - to the terminal-B on the external terminal block.
Page 189: Base Plate For Barrier
3-91 3. Cabling 3.7.4 Base Plate for Barrier Base Plate for Barrier Types and Terminal Types The following table shows relation between Base Plate for Barrier Types and Terminal Types. Table Base Plate for Barrier Types and Terminal Types Base plate Field wiring Terminal Suffix code...
Page 190 3-92 3. Cabling l A2BN5D (Spring Clamp Terminals) Spring clamp Terminal terminals numbers for 16 channels M 10 M 11 M 12 M 13 M 14 M 15 M 16 F030717.ai TI 33J01J10-01EN Oct. 5, 2018-00...
Page 191 3-93 3. Cabling Connecting Signal Cables with Base Plate for Barrier (A2BN5D) The signal connections of the base blate for barrier (model:A2BN5D) differ depending on the signal type. The following table shows the terminal numbers and signal types. Table Terminal Numbers and Signal Types (A2BN5D) Intrinsic Terminal IO Signal...
Page 192: Signal Connections Of N-Io I/O Unit (For Rio System Upgrade)
3-94 3. Cabling Signal Connections of N-IO I/O Unit (For RIO System Upgrade) This section describes the signal connection with the N-IO I/O units for RIO System Upgrade. 3.8.1 N-IO I/O Unit Types I/O Modules installed into the Nest for I/O Adaptor The following table shows the I/O Modules installed into the A2BA3D Nest for I/O Adaptor.
Page 193 3-95 3. Cabling A2BA3D Terminal assignment of M4 screw terminal block A2BA3D-3 Slot for reference junction compensation module Slot for I/O adaptor M4 screw terminal block F030801.ai A2BA3D Pin assignment of ELCO connector A2BA3D-4 Slot for I/O adaptor ELCO connector F030802.ai TI 33J01J10-01EN Oct.
Page 194 3-96 3. Cabling Signal connection of the terminal block of the nest for I/O adaptor A2BA3D The signal cables of the field devices to the terminal block that is mounted on the nest for I/O adaptor must be connected to different terminals depending on the types of signals. To prevent damage to the devices, connect signal cables to the appropriate terminals according to the type of signals.
Page 195: Adaptors (For A2Ba3D)
3-97 3. Cabling 3.8.3 Adaptors (for A2BA3D) A2SAP105 Pulse input signal adaptor When the pulse input signal adaptor (Model: A2SAP105) is used, signal connections and shunt resistor usage depend on the type of the pulse signal that is input. When receiving dry contact signals, you can remove mechanical chattering noise by selecting the pulse input filtering option in the IOM builder.
Page 196 3-98 3. Cabling l When receiving dry contact signals (Input frequency: 0 to 10 kHz) Select "Without Shunt Resistor" (SW1: OFF) in the IOM builder. Also install two 510 Ω shunt resistor modules on the shunt resistor unit. The total resistance value will be 1.02 kΩ. The following figure shows the circuit diagram.
Page 197 3-99 3. Cabling Elements of the shunt resistor unit The following figure shows the elements of the shunt resistor unit. Cables Terminal block (Corresponds to channels 1 to 4 from the top) Cover Slots Shunt resistor module Short plug F030832.ai Figure Shunt resistor unit The shunt resistor unit has terminal blocks for channel numbers 1 to 4.
Page 198 3-100 3. Cabling Installing the shunt resistor unit The following figure shows how to install the shunt resistor unit. M3 screw Uncoated location Plate (around the screw hole) Node interface unit F030833.ai Figure Installing the shunt resistor unit Install the shunt resistor unit onto the node interface unit securely by tightening the four M3 screws.
Page 199 3-101 3. Cabling l When receiving voltage pulse signals In the IOM builder, select "Without Shunt Resistor" (SW1: OFF) and clear the "Input Filtering" (SW2: OFF) option. The following figure shows the circuit diagram. A2SAP105 INA 12 V DC/24 V DC Transmitter INB 4 kΩ...
Page 200 3-102 3. Cabling l When receiving voltage pulse signals by using the internal power to drive the transmitter (3-wire power supply type) In the IOM builder, select "Without Shunt Resistor" (SW1: OFF) and clear the "Input Filtering" (SW2: OFF) option. The following figure shows the circuit diagram.
Page 201 3-103 3. Cabling l When the input current value exceeds 25 m A When the input current exceeds 25 mA due to the inrush current of the connected equipment etc. (eg, NOHKEN ultrasonic level meter, etc.), the inrush current exceeds the allowable input current of the adapter, so startup failure of the connected equipment may occurs.
Page 202 3-104 3. Cabling The following figure shows how to install the shunt resistor module. Shunt resistor module (A1080RZ) Cable connecting to terminal C Ring terminal Terminal C Terminal B Cable connecting to terminal B Ring terminal F030804.ai Figure Installing the shunt resistor module Follow these steps to install the shunt resistor module on the terminal block: 1.
Page 203 3-105 3. Cabling A2SAT105 mV/TC/RTD input adaptor The following figure shows the signal wiring when using the mV/TC/RTD input adaptor (Model: A2SAT105). When connecting an RTD input When connecting a TC input or mV input － C A C A B ＋...
Page 204 3-106 3. Cabling l Dual-redundant current output For current signal output, adaptors can be configured for redundancy. Mount the adaptors in the slots that are vertically next to one another, and set the signal setting of the adaptors in the odd- numbered slot and the even-numbered slot to dual-redundant.
Page 205 3-107 3. Cabling Signal connection of a terminal block for the multichannel I/O module The signal cables of the field devices to the terminal blocks for the multi-channel I/O module must be connected to different terminals depending on the types of signals. To prevent damage to devices, connect signal cables to the appropriate terminals according to the type of signals.
Page 206 3-108 3. Cabling I/O modules Terminal number Signal types Device Model and suffix code (*1) Status output + Pulse width output + A ADV559-PM Status output - Pulse width output - B Relay pulse width Relay status output output Contact closed when A Contact closed when energized energized...
Page 207 3-109 3. Cabling Analog I/O This section describes the signal wiring when the following signals are received or sent: • Voltage signals are received on AAV144-SM. • Thermocouple or mV signals are received on AAT145-SM. • Signals from the 2-wire transmitter are received on AAI143-HM. •...
Page 208 3-110 3. Cabling RTD input The following figure shows the signal wiring when receiving RTD signal input on AAR145- SM. Channels Signal cable F030831.ai Figure For RTD Input For more information about the types of RTD that can be connected to AAR145-SM and the ALSO standards the RTD must conform to, refer to: "N-IO Node (for RIO System Upgrade)"...
Page 209 3-111 3. Cabling Contact input or output of isolated channels This section describes the signal wiring when the following signals are received or sent: • When receiving contact signals on ADV159-PM • When sending contact signals by ADV559-PM The following figure shows the wiring for the preceding cases. Channels Not used Signal cable...
Page 210 3-112 3. Cabling Isolated contact input or output This section describes the signal wiring when the following signals are received or sent: • When receiving contact signals on ADV169-PM • When sending contact signals by ADV569-PM The following figure shows the signal wiring for the preceding signals. Common terminal for channels 17 to 32 Common terminal...
Page 211 3-113 3. Cabling Relay output The following figure shows the signal wiring when sending relay signal output by ADV559-PY. C B A Channels Between A and C: A contact (Contact closed when energized) Between B and C: B contact (Contact closed when deenergized) Signal cable F030820.ai Figure For relay output...
Page 212: Connecting Bus Cable
3-114 3. Cabling Connecting Bus Cable Control Bus (Vnet/IP) Information on Vnet/IP interface connection and an example of Human Interface Station (HIS) and AFV30D connection are shown below: l Vnet/IP Interface • Topology : tree connection • Configuration : dual redundancy only •...
Page 213 3-115 3. Cabling l Example of Connection between AVR10D and AFV30D AVR10D CAT5e cable Vnet (10BASE-2) L2SW: Layer 2 switch For L2SW BUS 1 For L2SW BUS 2 CAT5e cable Vnet domain side Vnet/IP domain side AFV30D (Vnet/IP) F030902.ai Figure Example of Connection between AVR10D and AFV30D l Example of Connection between AW810D and AFV30D AW810D CN1(PSU-L)
Page 214 3-116 3. Cabling l Differentiation between BUS 1 and BUS 2 (WAN 1 and WAN 2) Use different colors, etc., to differentiate between BUS 1 and BUS 2 (WAN 1 and WAN 2). l Destination Display Attach a display tag at the tip of cables to indicate the station number, switch number, and port number of the destination.
Page 215 3-117 3. Cabling l Cabling for AVR10D System Cabinet support Cabinet support Cable fastener Vnet cables VC401 Vnet/IP cables Power supply cables Grounding cables Cable fastener Use a cable fastener to fix the Vnet cable onto the support on the left side of the VC401. F030904.ai Figure Cabling Diagram of the AVR10D System l Cabling for AW810D System...
Page 216 3-118 3. Cabling l Cabling for AFV30, A2FV50, A2FV70 System Cabinet support Cable fastener Use a cable fastener to fix cables onto the support. F030906.ai Figure Cabling Diagram for the AFV30, A2FV50, A2FV70 System l Cabling for L2SW/L3SW Cabinet Support Cable Support Cable fastener Fix cables to cable support by using cable fastener so that their...
Page 217 3-119 3. Cabling N-ESB Bus (N-IO System) The following figure shows a connection example of the N-ESB bus. Connect UTP Cable of Cat5e (two) from N-ESB Bus Coupler Module (A2EN402, A2EN404) to N-ESB Bus Module (A2EN501). A2EN402 A2FV50D UTP of Cat 5e A2EN501 N-ESB Bus -S00...
Page 218 3-120 3. Cabling EC401 ANT401 A2FV50D Optical ESB Bus Optical ESB Bus ANT502 Optical ESB Bus Communication Module A2EN501 A2EN501 -S1 -S1 -S2 -S2 Optical ESB Bus N-ESB F030909.ai TI 33J01J10-01EN Oct. 5, 2018-00...
Page 219 3-121 3. Cabling ESB Bus The following is an example of connecting an ESB bus. Either ESB bus branching connector or the branching connector that has a built-in ESB bus terminator must be mounted to SB401 installed in ESB bus node unit. If a node unit is connected next, select ESB bus branching connector.
Page 220 3-122 3. Cabling ESB bus coupler module (2-port) EC402 ESB bus (duplexed) AFV30D/AFV40D/A2FV50D/A2FV70D (Connected to Bus 1 if single) Screw tightening torque 0.291±0.049 N•m Bus 2 Bus 1 ESB bus cable (YCB301) Bus 1 Bus 2 ESB Bus ANB10D ANB10D ESB Bus ESB Bus ESB Bus...
Page 221 3-123 3. Cabling Optical ESB Bus (N-IO System ) The following figure shows a connection example of the optical ESB Bus of the N-IO system. Use a N-ESB Bus Module (A2EN501) equipped with an optical module to connect between an NIU and NIU A2EN402 N-ESB Bus...
Page 222 3-124 3. Cabling Optical ESB Bus (FIO system) The following figure shows a connection example of the optical ESB bus repeater. The optical ESB bus repeater master module (ANT401/ANT411) is connected to the optical ESB bus repeater slave module (ANT502/ANT512) using a 2-core optical fiber cable. Two 2-core cables are used for dual redundancy.
Page 223 3-125 3. Cabling AFV30/AFV40/A2FV50/A2FV70   UTILITY UNIT ANT401: option code “/CU1T” Max. length of Fiber-optic cable 5 km ANB11 Total Max. length of Fiber-optic cable 50 km Max. length of Fiber-optic cable 5 km ANT411: option code “/CU1T” ANT502: option code “/HU1A” ANB11...
Page 224 3-126 3. Cabling AFV30/AFV40/A2FV50/A2FV70 ESB bus cable Max. length: 10 m   UTILITY UNIT ANT10U ANT401(B1, 2) : option code “/CU1T” ANT411(IO7, 8) : option code “/CU1N” ANT401(IO5, 6) : option code “/CU1N” Max. length of Fiber-optic cable 5 km Max.
Page 225 3-127 3. Cabling l Specifications of Fiber-optic Cables Used in Optical ESB Bus Repeater Modules The table below shows the specifications of the fiber-optic cables used in optical ESB bus repeater modules. Table Specifications of Fiber-optic Cables Used in Optical ESB Bus Repeater Modules Item Specification Connector Type LC connector (IEC 61754-20-compliant product) Cable Silica-based single-mode fibers (JIS C6835 SSMA-9.3/125, IEC 60793-2-50B1.1) Number of cores used Note: If light attenuation between ANT411 and ANT512 is less than 3 dB, increase attenuation by 3 dB using an attenuator.
Page 226 3-128 3. Cabling F-SB Bus (for N-IO Node) The following figure shows a conne Connector fixing screws F-SB bus cable connector (BUS1) Node interface unit F-SB bus cable connector (BUS2) Node interface unit side F-SB bus cable connector (BUS1) F-SB bus cable connector (BUS2) N-IO I/O Unit F-SB bus cable (A2KLF00)
Page 227: House Keeping Unit Connection (Fio System)
3-129 3. Cabling 3.10 House Keeping Unit Connection (FIO system) Cabinet Utility Kit (ACUKT1) The following shows an HKU wiring example of the Cabinet Utility Kit (ACUKT1). ESB Bus AFV30D ANB10D Optical Bus HK Interface Unit ACUKT1-C ACUKT1-L HK Bus (Max. 100 m) ANB11D /HU1A HKU: House Keeping Unit ACUKT1-R...
Page 228: Alarm And Contact Output Cabling
CSA certified devices. Status Contact Output Connection Each CENTUM VP device is provided with a terminal which makes contact output to external if a power failure or processor failure is detected. The output contact rating of each device is shown below.
Page 229 3-131 3. Cabling Use of Relays Contact protection and surge absorption can be provided in various manners. When using contacts output to drive relays and solenoids, the following precautions should be taken: • Install a diode in parallel to induction load for noise prevention and contact protection. •...
Page 230: Connecting Input Devices Such As Operation Keyboard
3-132 3. Cabling 3.12 Connecting input devices such as operation keyboard When connecting the input devices such as an operation keyboard, a mouse, or a keyboard, please note the following instructions for wiring. • Keep signal cables of the input devices and power cables of PCs or LCD monitors physically segregated (do not bundle cables together).
Page 231 4. Installation Specifications Installation Specifications This section summarizes power consumption, in-rush current, breaker ratings, parts durability and other data for the installation of CENTUM VP system. n Electrical Specifications Power consumption (current) and other electrical data are shown below: Table Electrical Specifications (1/2) Max. power Heating...
Page 232 4. Installation Specifications Table Electrical Specifications (2/2) Max. power Heating Input-voltage range Equipment consumption value J/h Voltage (V AC) Frequency (Hz) (VA, A) (*1) (*2) 100-120 200 VA ANB11D Node Unit for Dual-Redundant ESB Bus 50/60±3 432 x 10 with Optical Repeater 220-240 230 VA (120 W) (at maximum installation of FIO) 24 V DC...
Page 233 4. Installation Specifications Actual Power-On In-Rush Current of Each Component Actual in-rush current data measured for each component is listed below: Table System Equipment Power-On In-Rush Current In-Rush current (A) In-Rush current (A) In-Rush current (A) Model 100 V AC 220 V AC 24 V DC Primary Secondary Primary Secondary Primary Secondary AFV30S...
Page 234 4. Installation Specifications Maximum Power Consumption of FIO Table Maximum Power Consumption of FIO (1/3) Max. current Max. current Model Name consumption consumption name 5 V DC (mA) 24 V DC (mA) Bus Interface Module (FIO system ) (N-IO system) EB401 ER Bus Interface Master Module –...
Page 235 4. Installation Specifications Table Maximum Power Consumption of FIO (2/3) Max. current Max. current Model Name consumption consumption name 5 V DC (mA) 24 V DC (mA) Digital I/O Modules (FIO system) (*1) ADV151 Digital Input Module (32-channel, 24 V DC) – ADV551 Digital Output Module (32-channel, 24 V DC) –...
Page 236 4. Installation Specifications Table Maximum Power Consumption of FIO (3/3) Max. current Max. current Model name Name consumption consumption 5 V DC (mA) 24 V DC (mA) Analog I/O Modules (for RIO System Upgrade) Analog I/O Module (1 to 5 V Input, 4 to 20 mA Output, 8-channel AAB841 –...
Page 237 4. Installation Specifications n Breaker Specifications Breaker ratings are listed below: Table Breaker Ratings External breaker Built-in breaker Equipment rating (Recommend) rating (A/V) (A/V) (*1) A2FV50S/A2FV50D field control unit (100 V AC, 220 V AC) 6.3/250 (fuse) 15/250 A2FV50S/A2FV50D field control unit (24 V DC) 10/250 (fuse) 20/250 A2FV70S/A2FV70D field control unit (100 V AC, 220 V AC)
Page 238 The average ambient temperature shown in the table is the average temperature surrounding the corresponding parts. When the parts are installed in a cabinet of Yokogawa product, though varies with actual installations, in general, the temperature inside of the cabinet is about 10 °C higher than the temperature outside the cabinet.
Page 239 4. Installation Specifications l AIP830, AIP831 Table Periodic Replacement Parts Having Defined Life Spans Recommended Part Replacement Part names replacement Remarks numbers by user cycle AIP830 AIP830 – Depends on frequency of use. AIP831 AIP831 – Depends on frequency of use. l AFV30 Table Periodic Replacement Parts Having Defined Life Spans Recommended Part Replacement Part names replacement Remarks...
Page 240 4-10 4. Installation Specifications l A2FV70 Table Periodic Replacement Parts Having Defined Life Spans Recommended Part Replacement Part names replacement Remarks numbers by user cycle 100 - 120 V AC: PW481 8 years Average ambient temperature 40 °C or less 220 - 240 V AC: Power supply module PW482 8 years Average ambient temperature 40 °C or less...
Page 241 4-11 4. Installation Specifications l AFV40, ACB51 Table Periodic Replacement Parts Having Defined Life Spans Used Recommended Part Part Replacement replacement Remarks names numbers by user cycle  Power Supply Average ambient temperature 40°C or less Module PW481 8 years (100-120 V AC) Power Supply Average ambient temperature 40°C or less Module PW482 8 years...
Page 242 4-12 4. Installation Specifications l ANB10 Table Periodic Replacement Parts Having Defined Life Spans Recommended Part Part Replacement replacement Remarks names numbers by user cycle Power Supply Average ambient temperature 40°C or less Module PW481 8 years (100-120 V AC) Power Supply Average ambient temperature 40°C or less Module PW482 8 years...
Page 243 4-13 4. Installation Specifications l ACUKT1 Table Periodic Replacement Parts Having Defined Life Spans Recommended Part Part Replacement replacement Remarks names numbers by user cycle Power Supply Unit for Fan Average ambient temperature 40°C or less S9618FA 8 years (100-120 V AC, 220-240 V AC) Power Supply Average ambient temperature 40°C or less Unit for Fan S9619FA 8 years...
Page 244 4-14 4. Installation Specifications l PW601, PW602 Table Periodic Replacement Parts Having Defined Life Spans Recommended Replacement Part names Part numbers Remarks Replacement Interval by user Power Supply Unit Average ambient temperature 8 years for PW601 S9889UK 40 °C or less (100-120 V AC) Power Supply Unit Average ambient temperature 8 years for PW602 S9890UK...
Page 245: Post-Installation Inspection And Environmental Preservation
 No dust remaining inside cabinet It is recommended that you turn on the power in the presence of Yokogawa when turning it on first. l Post-installation Environment Preservation...
Page 246 Blank Page...
Page 247 Revision Information l Title : CENTUM VP Installation Guidance l Manual No. : TI 33J01J10-01EN Mar. 2019 /12th Edition n Measurement Categories [Updated the description of safety standard.] n Applied Standards [Updated the description of safety standard.] 2.5.6 n Cabinet for N-IO System [Updated the specification for cabinet.] Table Breaker Ratings [Correction of clerical error] Jan.
Page 248 3.8.2 Table Terminal numbers and signal types [revised] 3.8.3 l When receiving dry contact signals (Input frequency: 0 to 10 kHz) [Figure were added] n A2EXR001 Shunt Resistor Unit [Changing position described] n A2SAM105 Current input/voltage input adaptor [Revised description for installing the shunt resistor module] l When the input current value exceeds 25 m A [Added] l When sharing the current signal with another receiving device.
Page 249 Table Equipment Installation Specifications (1/2) (2/2) [ANR10 was deleted] 3. Cabling 3.4 Power and Ground Cabling n A2FV50S/A2FV50D Field Control Unit (19-inch Rack Mountable Type) [Correction of clerical errors] n A2FV70S/A2FV70D Field Control Unit (19-inch Rack Mountable Type) [Correction of clerical errors] Apr.
Page 250 Table G3 Environment-compatible Products [An error was corrected] 1.8 Compliance with Marine Standards [DNV GL was added] n Marine Standard-compliant CENTUM VP (Vnet/IP) Components Table Marine Standard-compliant CENTUM VP (Vnet/IP) Components [Tables are deleted] 3. Cabling 3.5 Connecting Signal cable...
Page 251 revised] l EMC Conformity Standards [EN 61326-1 was added][Note was revised] l Standards for Hazardous Location Equipment [ATEX Typei and IECEx were added] n Installation Environment Specifications Table Equipment Installation Specifications [A2BN5D was added] [Electric field of N-IO was corrected] 1.6 Cabling Requirements n Ambient Temperature [A2BN5D was added] 1.7 Corrosive-gas Environment Compatibility...
Page 252 n Maximum Power Consumption of N-IO [A2BN5D was added] n Breaker Specifications [A2BN4D and A2BN5D were added] Mar. 2015/1st Edition Newly published TI 33J01J10-01EN Mar. 29, 2019-00...
Page 253 Written by Yokogawa Electric Corporation Published by Yokogawa Electric Corporation 2-9-32 Nakacho, Musashino-shi, Tokyo 180-8750, JAPAN Subject to change without notice.

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