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YOKOGAWA ProSafe-RS Installation Guidance

YOKOGAWA ProSafe-RS Installation Guidance

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TI 32S01J10-01E
ProSafe-RS
Installation Guidance
Yokogawa Electric Corporation
2-9-32, Nakacho, Musashino-shi, Tokyo, 180-8750 Japan
Tel.: 81-422-52-5634 Fax.: 81-422-52-9802
TI 32S01J10-01E
©Copyright Mar. 2005 (YK)
22nd Edition Aug. 2015 (YK)
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  • Page 1 Technical ProSafe-RS Installation Guidance Information TI 32S01J10-01E Yokogawa Electric Corporation TI 32S01J10-01E 2-9-32, Nakacho, Musashino-shi, Tokyo, 180-8750 Japan ©Copyright Mar. 2005 (YK) Tel.: 81-422-52-5634 Fax.: 81-422-52-9802 22nd Edition Aug. 2015 (YK)
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  • Page 3 Introduction ProSafe-RS is a safety control system aimed at protecting people, environment, and equipment from unexpected accidents or problems at a plant. This manual describes the requirements for installation (control room size and power supply requirements), storage and transportation, and wiring.
  • Page 4 • If any protection or safety circuit is required for the system controlled by the product or for the product itself, prepare it separately. • Be sure to use the spare parts approved by Yokogawa Electric Corporation (hereafter simply referred to as YOKOGAWA) when replacing parts or consumables.
  • Page 5 Symbol Marks of this Technical Information  Throughout this Technical Information, you will find several different types of symbols are used to identify different sections of text. This section describes these icons. CAUTION Identifies instructions that must be observed in order to avoid physical injury and electric shock or death to the operator.
  • Page 6 Cautions for Safely Applying the Device  Wiring Power Cable  CAUTION Connect the power cables according to the procedure in this document. Power cables must conform to the safety standards of the country where the device is installed. For Wiring Power Cable, refer to 3.2, “Connecting Power.” ALSO Earth Wiring ...
  • Page 7 Battery  CAUTION • Must use Yokogawa designated batteries. • Mounting and changing batteries must follow the procedure in the hardware instruction manual for each device. • When changing batteries while the power supply is not shutdown, do not put hands inside of the device since it is danger of electric shock.
  • Page 8 Fuse Replacement  CAUTION • Be sure to use the specified fuses. • Switch off the power supply before exchanging the fuses. Maintenance  CAUTION • The maintenance work for the devices described in this manual should be performed only by qualified personnel.
  • Page 9  • ProSafe, CENTUM, PRM, STARDOM, FAST/TOOLS, Exaopc, FieldMate, and Vnet/IP are either registered trademarks or trademarks of Yokogawa Electric Corporation. • Other company and product names appearing in this document are registered trademarks or trademarks of their respective holders.
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  • Page 11: Table Of Contents

    Toc-1 ProSafe-RS Installation Guidance TI 32S01J10-01E 22nd Edition CONTENTS System Installation Requirements ............1-1 Control Room Design ..................1-2 Control Room Environment ................1-5 Power Supply System ..................1-11 Grounding ......................1-16 Noise Countermeasures ................1-19 1.5.1 Noise Sources and Noise Countermeasures ........1-20 1.5.2...
  • Page 12 Toc-2 Connecting Bus Cable ................... 3-50 3.7.1 Vnet/IP network ................3-50 3.7.2 V net ....................3-53 3.7.3 ESB Bus ................... 3-61 3.7.4 Optical ESB Bus Repeater .............. 3-63 Connecting Optical Fiber Cable ..............3-68 Installation Specifications ............... 4-1 Post-installation Inspection and Environmental Preservation ... 5-1 TI 32S01J10-01E Oct.1, 2014-00...

  • Page 13: System Installation Requirements

    1. System Installation Requirements System Installation Requirements This section describes installation requirements such as environmental conditions, required space and layout considerations, power consumption, cabling and grounding. TI 32S01J10-01E Mar.21,2005-00...

  • Page 14: Control Room Design

    1. System Installation Requirements Control Room Design Control rooms, in which the system control equipment is to be installed, should be designed in accordance with the following conditions: General  In designing a control room, ensure adequate floor strength and air conditioning including dust- and moisture-proofing.
  • Page 15 1. System Installation Requirements Clearance From The Wall and The Floor Surface  There are ventilation holes on the front and rear doors of the cabinets. To ensure good air ventilation and easy maintenance, provide a clearance of at least 1000 mm (including the service areas) from the wall to the front and rear doors of the cabinets.
  • Page 16 1. System Installation Requirements Air Conditioner  The air conditioner should be operated according to the conditions below to prevent moisture condensation on the installed equipment. • Keep changes in temperatures within ±10°C/h. • Install the air conditioner away from the equipment. •...

  • Page 17: Control Room Environment

    The following is the relationship of the vibration frequency, displacement amplitude, and acceleration: A: Displacement amplitude (mm) Acceleration (m/s ) = 4π • A • F • 10 F: Frequency (Hz) F010201.ai Consult Yokogawa if complex vibrations are involved. TI 32S01J10-01E Dec. 1, 2011-00...
  • Page 18 The allowable content of H S, SO , or any other corrosive gas varies with temperatures, humidity, or existence of other corrosive gas. Consult Yokogawa if corrosive gas exists. Magnetic Field  Do not install the CRT near cables with heavy current flowing or in the magnetic field of a power supply.

  • Page 19: Ti 32S01J10-01E Aug. 31,

    Installation height: Altitude of up to 2000 m Installation category based on IEC 61010-1 (*1) Category I • For YOKOGAWA products, category I applies to the device that receives the electric power not more than 33 V AC, 70 V DC. Category II •...
  • Page 20 1. System Installation Requirements Applied Standards  The ProSafe-RS complies with the standards shown below. IMPORTANT Different standards are applied according to the types of equipment. For details, refer to the hardware General Specifications (GS) for each equipment. Functional Safety Standards ...
  • Page 21 In relation to the CE Marking, the manufacturer and the authorised representative for ProSafe- RS in the EEA are indicated below: Manufacturer: YOKOGAWA Electric Corporation (2-9-32 Nakacho, Musashino-shi, Tokyo 180-8750, Japan.) Authorised representative in the EEA: Yokogawa Europe B.V. (Euroweg 2, 3825 HD Amersfoort, The Netherlands.) TI 32S01J10-01E Aug. 31, 2015-00...
  • Page 22 1-10 1. System Installation Requirements Installation Environment Specifications  The following table lists environmental requirements for the installation of the ProSafe-RS System. For details on each equipment, refer to the ProSafe-RS general specifications (GS). ALSO Table Installation Environment Specifications Item...

  • Page 23: Power Supply System

    1-11 1. System Installation Requirements Power Supply System The following conditions should be met: • Voltage and frequency fluctuations are within the limits specified for each system component. • Waveform distortion is within limits. • High-frequency noise is not at a level that affects system operation. •...
  • Page 24 F010302.ai Figure System Operating Voltage Range The DC stabilized power supply for the ProSafe-RS (except PCs) uses a compact and efficient switching regulator circuit. In this circuit, output voltage cannot be maintained if the energy (terminal potential) of the smoothing capacitor falls below a predetermined value. The circuit...
  • Page 25 Selecting a Power System  The ProSafe-RS system requires a power supply that satisfies power requirements in accordance with EMC regulations. It is recommended that an external power supply unit be used in order to prevent disruptions due to momentary or extended power failure, line noise, or lightening surges, as well as to suppress harmonic current from various devices.
  • Page 26 1-14 1. System Installation Requirements Crest factor  The crest factor is the ratio of the peak value to the effective value of the device input current. Input voltage waveform Approx. 5 ms Input current waveform Peak value Effective value Peak value Crest factor = Effective value...
  • Page 27 Cabling  Observe the following when cabling the power unit to the ProSafe-RS system equipment: • Protect signal cables from induced noise. • Protect signal cables from induction from high-voltage power lines. • Separate the ProSafe-RS system power supply from other equipment power supplies.

  • Page 28: Grounding

    1-16 1. System Installation Requirements Grounding To avoid electric shocks and minimize the influences of external noise, the installed devices must be grounded to the protective grounding system which complies with the safety standards, the electrical installations standard, and the power distribution system of the country or the region.
  • Page 29  Grounding examples are given below. If ProSafe-RS systems are housed in a cabinet, the cabinet must be grounded according to the grounding network topology of the building or plant for installation. In order to connect a cabinet with a protective grounding system, the grounding topology shown in the figures “Grounding connected to a single grounding bus inlet”...
  • Page 30 When ProSafe-RS is joining side by side with other system cabinets or consoles, ensure to insert insulating sheets. The cabinets or consoles other than ProSafe-RS must be insulated from a floor and connect it to a protective grounding system using a different grounding cable.

  • Page 31: Noise Countermeasures

    1-19 1. System Installation Requirements Noise Countermeasures Noise may be induced by electromagnetic induction, electrostatic induction, or come from radio waves, lightning, inductive loads, static electricity and ground potential differences. It can be picked up by power, signal and ground cables, and devices. With computerized control systems, noise-induced errors in A/D conversion or in an instruction word may lead to malfunction.

  • Page 32: Noise Sources And Noise Countermeasures

    1-20 1. System Installation Requirements 1.5.1 Noise Sources and Noise Countermeasures It is not easy to identify the cause of any noise-triggered errors or failures due to their lack of reproducibility. To prevent noise generation, it is necessary to consider the installation environments such as the external cable routing, cable types, and grounding.
  • Page 33 1-21 1. System Installation Requirements Grounding with Lightning Arresters  Connect the protective conductor terminals of arresters and ProSare-RS equipment to the grounding pole as shown in the diagram below. The grounding method must comply with the grounding system defined by rules and standards of the country or the region.
  • Page 34 1-22 1. System Installation Requirements Examples of Arrester  The following shows how to install an arrester as a countermeasure against lightning-Induced noise. 2-wire transmitter Thermocouple ＋ Input Input 2-wire ＋ module module transmitter － － Field wiring Field wiring System side System side Resistance temperature detector...
  • Page 35 SDV526. Power supply The spark killer prevents noise- caused equipment failure when a fluorescent lamp or fan is turned on or off. Fluorescent Spark ProSafe-RS 100 V AC lamp or fan killer Example R: 120 ohms C: 0.1 μF F010503.ai...

  • Page 36: Countermeasures Against Static Electricity

    Wear a grounded wrist strap. Remove electrostatic plastics from the work bench. • Be sure to wear a wrist strap and use a conductive sheet when handling maintenance parts. • Wrist straps and conductive sheets are available from Yokogawa. TI 32S01J10-01E Oct. 1, 2014-00...

  • Page 37: Cabling Requirements

    Separator (steel plate) Signal Power cables cables Protective grounding system separate from ProSafe-RS system grounding F010601.ai Figure Separator Used in Duct/Pit Distance between Cables  If a separator cannot be used, keep a distance between signal cables and power cables.
  • Page 38 1-26 1. System Installation Requirements Intersecting Cables  With unshielded power cables, place a grounded steel plate with a thickness of at least 1.6 mm over the cables where they intersect with signal cables. Signal cables Steel plate (1.6 mm or thicker, grounded) Protective grounding system Unshielded power cables F010603.ai...

  • Page 39: Corrosive-Gas Environment Compatibility

    1-27 1. System Installation Requirements Corrosive-gas Environment Compatibility The ProSafe-RS system complies with the ANSI/ISA G3 environment requirements, allowing use in a corrosive gas-susceptible environment. G3 Environment-compatible Products  Table G3 Environment-compatible Products (1/2) Product Model Description Safety control unit (rack mountable type, for Vnet/IP) SSC60...
  • Page 40 1-28 1. System Installation Requirements Table G3 Environment-compatible Products (2/2) Product Model Description ALR111-1 Serial communication module (RS-232C, 2-port) ALR121-1 Communication ALR121-B Serial communication module (RS-422/RS-485, 2-port) module ALR121-3 ALE111-1 Ethernet communication module (*1) ALE111-3 Wiring check adapter Wiring check adapter for digital input module SCB10 AEPV7D-6 Power Supply Bus Unit, Vetical Type...
  • Page 41 The category goes up one rank higher every time the humidity increases 10% exceeding the 50% RH or over 6% per hour. The Group-A gases shown in the table may coexist and cause inter-reaction. Inter-reaction factors are not known for the Group-B gases. Yokogawa Service Division will carry out environmental diagnosis in accordance with this standard. TI 32S01J10-01E...

  • Page 42: Compliance With Marine Standards

    This Section introduces the components of systems which comply with the marine standards, and precautions for installing those components. Marine Standard-compliant ProSafe-RS Components  The table below shows the ProSafe-RS components which comply with the marine standards. Table Marine Standard-compliant ProSafe-RS Components (1/3) Product...
  • Page 43 1-31 1. System Installation Requirements Table Marine Standard-compliant ProSafe-RS Components (2/3) Product Model Module Type Description Optical ESB bus repeater master SNT401 module Optical ESB bus repeater master SNT411 (*3) module 5 km to 50 km Optical ESB bus repeater...
  • Page 44 1-32 1. System Installation Requirements Table Marine Standard-compliant ProSafe-RS Components (3/3) Product Model Module Type Description YCB301 ESB bus cable YCB141 V net cable (10BASE-2) YCB111 V net cable (10BASE-5) Signal Cable (50 - 50 pins) (for When AKB651 is connected to...
  • Page 45 1-33 1. System Installation Requirements Power-line for SSC60-F, SSC50, SSC57 SSC10, SNB10D and SNT10D  Attach a noise filter in each power line of SPW48, FAN and external power supply unit. Alternatively, other devices such as noisecut transformer and insulating transformer can be used if its characteristic of noise-reducing effects is same as the following equipment.
  • Page 46 1-34 1. System Installation Requirements Power-line for SENG  Noisecut transformer shall be installed in the cabinet and attached in the power-line cable of SENG in case of using VI702, VF702. The following table shows applicable noisecut transformer. Table Applicable noisecut transformer Description Manufacturer Model...
  • Page 47 1-35 1. System Installation Requirements Table Cables that Need Ferrite Cores to be Attached to, and Ferrite Core Models and Quantities for Vnet/IP (2/2) Location Ferrite Core Component Description Quantity (See the Model (*1) Figures) External power Power Supply DC power cable ZCAT3035-1330 supply (output (SDV531, SDV541)
  • Page 48 1-36 1. System Installation Requirements for HUB SSC60D-F (14) (14) (11) (11) (16) (16) (10) (10) for SNT501 for SSB401 Noise Filter Cabinet *1: SEC401/SEC402 ESB Bus Coupler Module Note: IOM is abbreviation of Input/Output Modules. Note: Figures in ( ) show the locations listed in "Table Cables that Need Ferrite Cores to be Attached to, and Ferrite Core Models and Quantities".
  • Page 49 1-37 1. System Installation Requirements for SNT401 for SEC402/SEC401 SNB10D (12) (12) for SSB401 for SNT401 SNB10D (15) (15) (13) (13) for SSB401 for SNT401 SNT10D Noise Filter for SSB401 Cabinet - : Empty slot Note: IOM is abbreviation of Input/Output Modules. Note: Figures in ( ) show the locations listed in "Table Cables that Need Ferrite Cores to be Attached to, and Ferrite Core Models and Quantities".
  • Page 50 1-38 1. System Installation Requirements for SEC402/SEC401 SNB10D (12) (12) (18) (18) (17) (17) (20) (20) Terminal Board for Digital I/O / Relay Board Field Field Device 1 Device 2 External Power Supply (19) (19) Terminal Board for Analog I/O Field Field Device 4...
  • Page 51 1-39 1. System Installation Requirements for HUB AVR10D (22) (22) (21) (21) for AIP451 Noise Filter Cabinet Note: Figures in ( ) show the locations listed in "Table Cables that Need Ferrite Cores to be Attached to, and Ferrite Core Models and Quantities". It is NOT a number of ferrite core. F010812.ai Figure Locations of Ferrite Core Installation for AVR10D TI 32S01J10-01E...
  • Page 52 1-40 1. System Installation Requirements Installation of Ferrite Cores for V net  Attach ferrite cores on the power cables, the communication cables and the signal cables. The following table shows the cables to which ferrite cores are to be attached, the models and quantities of the ferrite cores to be attached, and the locations at which they are to be attached.
  • Page 53 1-41 1. System Installation Requirements SSC10D-F (13) (13) (10) (10) (15) (15) (16) (16) (18) AIP504 AIP504 (19) (17) (17) (17) (17) Fan Unit for V net coupler unit, VF702, AVR10D, etc. for SSB401 for SNT501 Noise Filter Cabinet Note: IOM is abbreviation of Input/Output modules. Note: Figures in ( ) show the locations listed in “Table Cables that Need Ferrite Cores to be Attached to, and Ferrite Core Models and Quantities”.
  • Page 54 1-42 1. System Installation Requirements for SNT401 for SEC401 SNB10D (11) (11) for SSB401 for SNT401 SNB10D (14) (14) (12) (12) for SSB401 for SNT401 SNT10D Noise Filter for SSB401 Cabinet Empty slot Note: IOM is abbreviation of Input/Output modules. Note: Figures in ( ) show the locations listed in “Table Cables that Need Ferrite Cores to be Attached to, and Ferrite Core Models and Quantities”.
  • Page 55 1-43 1. System Installation Requirements for SEC401 SNB10D (11) (11) (21) (21) (20) (20) (23) (23) Terminal Board for Digital I/O / Relay Board Field Field device 1 device 2 External Power Supply (22) (22) Terminal Board for Analog I/O Field Field device 4...
  • Page 56 1-44 1. System Installation Requirements Location of Ferrite Cores for Cables  For the following cables, be careful about the locations at which you install ferrite cores: Power-line cables: Install ferrite cores on each cable at the nearest possible place to each connector. In order to prevent the load at the connectors, secure the power-line cables to the cabinet frame or dummy plate using cable ties at the nearest possible place to each ferrite core.
  • Page 57 1-45 1. System Installation Requirements  Installing Unit Components in Cabinet Unit components here indicate the SSC60-F, SSC50, SSC57, SSC10 and SNB10D node units and SNT10D unit for optical bus repeater modules. When installing these unit components in a cabinet, dummy plates may have to be installed and a gasket may have to be attached to the dummy plates in the following cases: •...
  • Page 58 1-46 1. System Installation Requirements  When Installing Unit Components with No Space between Them When installing two unit components with no space between them, attach an EMI shielding gasket onto the bottom surface of the lower bend of the upper unit. However, for the unit installed at the bottom of the component mounting area, no EMI shielding gasket needs to be attached onto its lower bend.

  • Page 59: Transportation, Storage And Installation

    2. Transportation, Storage and Installation Transportation, Storage and Installation This chapter describes the precautions in transporting, storing, and installing the ProSafe-RS system. See Section 1.2, “Control Room Environment” for the environmental requirement for each piece of equipment. ALSO TI 32S01J10-01E...

  • Page 60: Precautions For Transportation

    2. Transportation, Storage and Installation Precautions for Transportation This section describes the precautions required to prevent accidents and damage when transporting ProSafe-RS system equipment. These precautions apply when the equipment is contained in our original packing. Transportation  For ambient temperature, humidity, vibration and impact, see Section 1.2, “Control Room Environment.”...

  • Page 61: Unpacking

    • Dew patterns or traces of droplets are found on cabinet panels. IMPORTANT Condensation may cause a fatal system failure in the ProSafe-RS system. Be sure to unpack the equipment indoor under the specified environmental conditions. Strictly observe the allowable temperature fluctuation range of ±10 °C/h. Do not bring the equipment into a heated room straight from the outside in winter.

  • Page 62: Storage

    The delivery date should be determined in accordance with your installation schedule. Avoid storing products more than three months. If long-term storage more than three months cannot be avoided, consult Yokogawa in advance because it is necessary to provide waterproofing, condensation prevention, and dustproofing measures as well as periodical inspections.

  • Page 63: Servicing Area

    2. Transportation, Storage and Installation Servicing Area Take enough space around equipment for its operation and maintenance service. This servicing area is indicated for each equipment. The servicing area should be considered in determining the size of installation location. When installing a number of equipment side by side, take the largest service - area between them if different dimensions are indicated for different side of equipment, as indicated below.

  • Page 64: Installation

    2. Transportation, Storage and Installation Installation Before installation, be sure that anchor bolts, pedestals, and cable holes are provided according to the customer’s system configuration plans. Check that the positions of holes on the floor fit the anchor bolt holes in the channel base of each piece of equipment. TI 32S01J10-01E Mar.21,2005-00...

  • Page 65: Installation On Floor

    2. Transportation, Storage and Installation 2.5.1 Installation on Floor The installation method varies with the type of the floor and building. • After unpacked, be careful not to put any impact until the equipment is fixed to the floor to prevent it from falling to the floor.
  • Page 66 2. Transportation, Storage and Installation “Free-access” Floor  Clamp the equipment to pedestals that are anchored to the base floor. Equipment Free-access floor Pedestal Base floor F020503.ai Figure Using Pedestal In the “free-access” floor, make holes for riser cables to connect to each piece of equipment as follows: •...
  • Page 67 2. Transportation, Storage and Installation IMPORTANT If a number of neighboring floor tiles are removed, be sure to provide angle frames or pedestals for reinforcement. Bad example Good example F020505.ai Figure Partially Cutting Floor Tile TI 32S01J10-01E Mar.21,2005-00...
  • Page 68 2-10 2. Transportation, Storage and Installation Size of Cabling Holes in Floor  For ease of cabling, and for separating power cables from signal cables, it is recommended that you make holes in the floor for cabling that are the maximum size indicated in the floor plans.

  • Page 69: Rack Mounting

    2-11 2. Transportation, Storage and Installation 2.5.2 Rack Mounting Rack-mount devices include: SSC60S, SSC60D, SSC50S and SSC50D Safety Control Units (for Vnet/IP); SSC57S and SSC57D Safety Control Unit (for Vnet/IP-Upstream) SSC10S and SSC10D Safety Control Units (for V net); SNB10D Safety Node Unit; SNT10D Unit for Optical Bus Repeater Module;...
  • Page 70 2-12 2. Transportation, Storage and Installation Notes on Installation  IMPORTANT For safety during installation, secure an ample working space and work in a team. Be sure to observe the following when installing on a rack or on an instrumentation panel: Insulation from Rack ...
  • Page 71 2-13 2. Transportation, Storage and Installation IMPORTANT • The safety control unit or safety node unit or Unit for Optical Bus Repeater Module has no power supply switch. It is recommended that an external switch or breaker be provided to turn the power on and off.
  • Page 72 2-14 2. Transportation, Storage and Installation Providing Space for Heat Radiation  Leave space at the top and bottom of rack-mount equipment to permit heat radiation. • Separate the top of the instrumentation board at least 100 mm away from the ceiling, and cut a ventilation hole of 200 cm2 or larger in the ceiling or install a ventilation fan.
  • Page 73 2-15 2. Transportation, Storage and Installation Terminal Board and Relay Board Mounting Directions  Mount a terminal board and a relay board in the directions as shown in the below figure. When mounting SBD2D in the direction of b or c, the following conditions must be met. •...
  • Page 74 2-16 2. Transportation, Storage and Installation Remarks for Installating to a DIN Rail  On the back of DIN rail mountable terminal board, there are two bumps (projections) for fixing screws on the wall. Be sure not to let mechanical interference happen between these bumps and screw tops from the DIN rail.

  • Page 75: Installation Guideline For Cabinet

    2-17 2. Transportation, Storage and Installation 2.5.3 Installation Guideline for Cabinet Installation Guideline for Rittal Cabinet (Up to 11 Nodes)  The following shows examples and notes for installing a safety control unit and up to 10 safety node units in the Rittal TS8 cabinet. Applicable Cabinet ...
  • Page 76 The roof vent must be larger than the opening area of the door fan. · I/O module installation restrictions Refer to and follow the installation restrictions specified in “ NODE UNIT MOUNTING RESTRICTIONS” in the “ProSafe-RS Outline of I/O Modules” (GS 32Q06K20-31E). Installation Guideline for Rittal Cabinet (Up to 14 Nodes) ...
  • Page 77 2-19 2. Transportation, Storage and Installation Installation Conditions  · Applicable units Safety Control Unit SSC60-F: 1 unit Safety Node Unit SNB10D and Unit for Optical ESB Bus Repeater Module SNT10D: Up to 13 units Primary Power Supply Bus Unit AEP7D and AEPV7D: Up to 2 units Other heat-generating devices must not be installed in the cabinet.
  • Page 78 2-20 2. Transportation, Storage and Installation Front Rear Roof vent Roof vent Node 8 Node 1 （SSC60-F） Space for 1U Space for 1U Node fan 2 Space for 1U Fan（SSC60-F) Node 9 Node 2 Node 10 Node 3 Node fan 3 Node fan 1 Node 11 Node 4...
  • Page 79 · I/O module installation restrictions Refer to and follow the installation restrictions specified in “ NODE UNIT MOUNTING RESTRICTIONS” in the “ProSafe-RS Outline of I/O Modules” (GS 32Q06K20-31E). · Detecting a fan failure It is recommended to monitor the rotation of the fans or the temperature in the cabinet to detect a fan failure.
  • Page 80 2-22 2. Transportation, Storage and Installation Notes on Installation  Depth of Cabinet  The following table shows the depth from the blunt curb of the signal cable to the edge of the rack, when the signal cable is connected with the I/O module in a cabinet. Table Depth of cabinet I/O Module...

  • Page 81: Desktop Equipment

    2-23 2. Transportation, Storage and Installation 2.5.4 Desktop Equipment There are SENG (PCs), general-purpose printers, etc. as the devices used on the desks. When installing any devices on the desks, take care about the following: • It should provide a level horizontal surface for the PC or printer. •...

  • Page 82: Installing Control Network Interface Card

    2-24 2. Transportation, Storage and Installation 2.5.5 Installing Control Network Interface Card This section describes how to install VI702 or VF702 Control Network interface card. The card is installed in a PCI Express slot of an SENG PC to connect it to the Control Network. •...

  • Page 83: Cabling

    3. Cabling Cabling This section describes how to cable the installed system equipment. Connecting terminals for power, grounding, and signal cables are shown in figures. The figures also show how to connect the SENG to field control units, and optical fiber cables to the optical bus repeaters.

  • Page 84: Cables And Terminals

    3. Cabling Cables and Terminals It is recommended that you use flexible, thin, easy-to-bend, twisted-pair cables to connect the terminals of the system equipment. Use solderless (crimp-on) terminals with insulating cover, which have low contact resistance little aging. Rigid cables make cabling work difficult and exert unnecessary force on the terminals, which may result in system failures.
  • Page 85 3. Cabling Alarm and Control Circuit Cables  Nominal conductor cross-sectional area: 0.5 to 1.25 mm Example of suitable cables: 600 V polyvinyl chloride insulated wires (IV); EC 60227-3/JIS C 3307 Polyvinyl chloride insulated wires for electrical apparatus (KIV); IEC 60227-3/JIS C 3316 Heat-resistant PVC wire (UL1007) Solderless (crimp-on) terminal lugs: Circular solderless terminal lugs for M4 screw terminal...
  • Page 86 3. Cabling Cable Terminals  Use the specified solderless terminals and sleeves for pressure clamp terminal on the end of terminal-connected cables, providing low contact resistance, high durability, and low aging. Solderless Lug  IMPORTANT • Be sure to use solderless terminals with insulating sheath. •...

  • Page 87: Connecting Power

    Power is connected either by using a grounding bipolar three-prong plug or by wiring to terminals. The safety control unit and safety node unit in the ProSafe-RS have no power switch. So, it is recommended that a breaker be installed for each piece of equipment in the same room, for maintenance and safety requirements.
  • Page 88 3. Cabling [Maximum power cable length calculation] Use the following formula to calculate the maximum power cable length: (a) 100 V AC and 220 V AC models Voltage drop across wiring L (m)= x 1000 Conductor resistance (ohm/km) x (Number of cores) x Equipment current consumption F030202.ai (b) 24 V DC model Voltage drop across wiring...
  • Page 89 3. Cabling Power Cable Termination  Cable Termination  Use solderless lugs for power cables (see Figure). Insulation covering inside diameter Hole diameter Lug length Lug outside diameter F030204.ai Figure Solderless (crimp-on) Lug Solderless (crimp-on) Lug Specifications  The solderless lug to use must have the dimensions given in table according to the nominal cross sectional area of the power cable for which the lug is to be used.
  • Page 90 3. Cabling Power Distribution Boards  Power distribution boards are normally provided by the customer. Figures show examples of AC and DC power distribution boards. AC Power Distribution Board  The power cables is branched to each unit by way of a circuit breaker. Each power system uses three terminals (AC and ground: ISO M4 to M6 screws).
  • Page 91 3. Cabling Terminal Connection  The power supply and grounding of the following devices are connected to the three terminals with M4 screws. Functional ground • SSC60S, SSC60D, SSC50S, SSC50D, SSC57S, SSC57D, SSC10S and SSC10D Safety Control Units • SNB10D Safety node Unit •...
  • Page 92 3-10 3. Cabling Conduit Power-cabling  Conduit cabling using cable glands is recommended to lay a power cable at the entrance of the cabinet for the following reasons: To prevent the power cable from making contact with metallic plates or putting its weight on the power connection terminal.

  • Page 93: Connecting Ground Cable

    3-11 3. Cabling Connecting Ground Cable Connect ground cables for the ProSafe-RS as follows: CAUTION • Connect the terminal connection type device to the protective conductor terminal. • Connect a power cable of the plug-in device to a grounded socket. The equipment case is grounded when the power cable is plugged in.

  • Page 94: Power And Ground Cabling

    3-12 3. Cabling Power and Ground Cabling The following figures illustrate how to connect power and grounding cables for ProSafe- RS hardware equipment. SSC60S/SSC60D Safety Control Unit  Power supply module Power supply input terminal Functional grounding terminal Functional grounding (Terminal screw: M4) terminal (When using insulating bushing)
  • Page 95 3-13 3. Cabling SNB10D Safety Node Unit  ESB bus connection Functional grounding terminal Power supply module (Terminal screw: M4) (When using insulating bushing) Cover Power supply input terminal Functional grounding terminal (Terminal screw: M4) F030402.ai Figure SNB10D Power Cable Connection TI 32S01J10-01E Oct.
  • Page 96 3-14 3. Cabling An example of installing a node unit in a general-purpose cabinet along with an AEPV7D Power Supply Bus Unit is shown. General-purpose Cabinet SNB10D AEPV7D SNB10D Functional grounding Protective grounding system F030403.ai Figure Example of Installing AEPV7D in a General-purpose Cabinet (Dual AC Power Supply Line) TI 32S01J10-01E Oct.
  • Page 97 3-15 3. Cabling An example of installing a node unit in a general-purpose cabinet along with an AEP7D Primary Power Supply Bus Unit is shown. General-purpose Cabinet SNB10D SNB10D AEP7D Functional grounding Protective grounding system F030410.ai Figure Example of Installing AEP7D in a General-purpose Cabinet (Dual AC Power Supply Line) TI 32S01J10-01E Oct.
  • Page 98 3-16 3. Cabling SNT10D Unit for Optical Bus Repeater Module  Power supply module Functional grounding terminal (Terminal screw: M4) (When using insulating bushing) Cover Power supply input terminal Functional grounding terminal (Terminal screw: M4) F030406.ai Figure SNT10D Power Cable Connection TI 32S01J10-01E Oct.
  • Page 99 3-17 3. Cabling AVR10D Duplexed V net Router  V net coupler modules Communication modules Power supply modules Distribution modules Non-connect F030407.ai Cabling for Power Supply  The figure below shows the connection terminals for power supply cables. Power supply modules Distribution module Power input terminal (24 V DC)
  • Page 100 3-18 3. Cabling YNT511D/YNT522D Optical Bus Repeater  POWER POWER FUSE 250V 1A FUSE 250V 1A OPTICAL OPTICAL LINK LINK 100-120VAC 100-120VAC Power input Protective conductor terminals terminal (Connected with M4 screws) F030404E.ai Figure Optical Bus Repeater Power Cable Connection YNT512D Bus Repeater ...
  • Page 101 3-19 3. Cabling SEA4D Analog Terminal Board  Functional grounding terminal (Terminal screw: M4) F030411.ai Figure SEA4D Ground Cable Connection SED2D Digital Terminal Board  Functional grounding terminal (Terminal screw: M4) POWER FUSE POWER FUSE POWER FUSE POWER FUSE F030412.ai Figure SED2D Ground Cable Connection SED3D Digital Terminal Board ...
  • Page 102 3-20 3. Cabling SED4D Digital Terminal Board  Functional grounding terminal (Terminal screw: M4) F030414.ai Figure SED4D Ground Cable Connection SWD2D Digital Terminal Board  Protective conductor terminal (Terminal screw: M4) F030415.ai Figure SWD2D Ground Cable Connection Terminal Boards of DIN rail mount type such as SBA4D, SBT4D, SBR4D, SBD2D, SBD3D and SBD4D don’t have a grounding terminal.
  • Page 103 3-21 3. Cabling SRM53D Relay Board for Digital Output  FUSE Power supply input terminal (Terminal screw: M4) Protective conductor terminal (Terminal screw: M4) F030416.ai Figure SRM53D Ground Cable Connection SRM54D Relay Board for Digital Output  FUSE Power supply input terminal (Terminal screw: M4) Protective conductor...

  • Page 104: Connecting Signal Cable

    3-22 3. Cabling Connecting Signal Cable The terminals or connectors of I/O modules interface I/O signals from/to the field. IMPORTANT Do not ground the secondary side of the field power supply connected to the digital modules. Process I/O Signal Connection ...
  • Page 105 Pressure Clamp Terminal  IMPORTANT • The ProSafe-RS uses pressure clamp terminals for signal connections to the I/O modules. • For the cable connection with a sleeve attached, use a sleeve and a clamp tool from the same manufacturer. • Use a clamp tool suitable for the cable size.
  • Page 106 3-24 3. Cabling Signal Cable Termination  Solderless Lug  • Solderless lug specifications The specifications for solderless lugs are determined by the nominal cross sectional area of the power cable for which lugs are used, lug screws, terminal dimensions, and the like. Table Solderless Lug Dimensions Nominal cross...
  • Page 107 3-25 3. Cabling Pressure Clamp Terminal (for Pressure Clamp Terminal Block)  • Terminal processing When connecting the process I/O signal to the pressure clamp terminal of an I/O module, strip the cable coating (without a sleeve) or attach a sleeve to the cable. The following shows the length of the coating stripped for cases when a sleeve is not used and when it is used.
  • Page 108 3-26 3. Cabling MIL Connector Cover SCCC0  SCCC01 (for flat ribbon cables)  When using the SCCC01, use connectors conforming to the following requirements: • MIL-C-83503-compliant Connector • Connector with one pin that prevents improper insertion (both 40- and 50-pin connectors) •...
  • Page 109 3-27 3. Cabling Connecting Signal Cables to Terminals  Connecting to Pressure-clamp Terminal  Loosen the cable connecting terminal screw. Strip the cable coating (without a sleeve) or attach a sleeve to the cable, then insert the tip of the cable into the connecting section of the pressure clamp terminal. Fasten the screw using the special tool (a screwdriver conforming to the DIC 5264B standard with a tip width of 0.6 mm and a shaft diameter of 3.5 mm) with a fastening torque of 0.5 Nm.
  • Page 110 3-28 3. Cabling SSC60S/SSC60D/SSC50S/SSC50D/SSC57S/SSC57D/SSC10S/SSC10D and  SNB10D Cable Connections The following shows SNB10D unit cable connections. SNB10D ESB bus cable Power cable Cable tray Power Signal cable Magnified the ventilation opening Signal Cable To ensure the airflow route around I/O modules the signal cables over the tray should be kept away from the ventilation opening of the tray.
  • Page 111 3-29 3. Cabling Signal Cabling  IMPORTANT The signal cable for the top node unit (NU) must be wired at the innermost part in the field control area as the figure shows. When fixing cables to a clamp, allow enough space so that the cards can be maintained. Bind the bottom cables to the clamp bar on the channel base.

  • Page 112: Connecting Signal Cables To I/O Modules

    For the terminal arrangement of the pressure clamp terminals and terminal board, and the pin arrangement of the ALSO MIL connector, refer to GS 32Q06J10-31E, GS 32S06J10-21E or GS 32S06J10-01E “Field Device Connection (for ProSafe-RS).” Dedicated signal cable connection Dedicated signal cable with prevention...

  • Page 113: Signal Cable Connections

    –: Cannot be connected. General-purpose cables are pressure clamp terminals and MIL cables. Yokogawa-specific cables are special cables for connecting input/output modules to terminal boards. If no option code is selected, a wrong connection to I/O modules with different signals cannot be avoided.
  • Page 114 IMPORTANT When connecting a Yokogawa-specific cable to an module, ensure to keep the minimum bending radius of the cable. The minimum bending radius of the Yokogawa-specific cable is six-fold of the diameter of the cable. TI 32S01J10-01E Aug. 31, 2015-00...

  • Page 115: Connecting Signal Cables To I/O Modules

    3-33 3. Cabling 3.6.3 Connecting Signal Cables to I/O Modules Pressure Clamp Terminal  Signal cable CH16 (not connected) Example of Analog module SAI143 F030602.ai Figure I/O Module with Pressure Clamp Terminal Dual-redundant Pressure Clamp Terminal  Signal cable CH16 (not connected) Example of Analog module SAI143 F030603.ai...
  • Page 116 3-34 3. Cabling Signal Cable Interface Adapter  F030604.ai Figure I/O Module with Signal Cable Interface Adapter The I/O modules are arranged in a dual-redundant configuration on the terminal board. Connecting Signal Cables to Analog Input Modules  Signal cables are connected to different terminals according to the devices to be connected as shown below.
  • Page 117  Connecting I/O Module to Terminal Board The I/O module with signal cable interface adapter can be connected to the terminal board using a Yokogawa-specific cable. Field signals are connected through the terminal board. Example of Connection to SEA4D ...
  • Page 118 SNB10D Connection with functional grounding terminal Yokogawa-specific cable SBA4D 1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A 1B 2B 3B 4B 5B 6B 7B 8B 9B 10B 11B 12B 13B 14B 15B 16B F030617.ai...
  • Page 119 3. Cabling Example of Connection to SBT4D  SBT4D terminal board allows SAT145 modules in both single and dual-redundant configurations. SAT145 (TC/mV Input Module) AKB331 Yokogawa- specific cable Connection with functional grounding terminal SBT4D 1A 2A 3A 4A 5A 6A 7A 8A...
  • Page 120 Example of Connection to SBR4D  SBR4D terminal board allows SAR145 modules in both single and dual-redundant configurations. SAR145 (RTD Input Module) AKB611 Yokogawa- specific cable Connection with functional grounding terminal SBR4D 1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A...
  • Page 121 3-39 3. Cabling Example of Connection to SED2D  SED2D terminal board allows SDV521 modules in both single and dual-redundant configurations. SDV521 (Digital Output Modules) AKB651 Yokogawa- specific cable Connection with functional grounding terminal SED2D F030613.ai Figure Connecting Digital Output Modules to SED2D Terminal Board (for Dual-redundant Use) TI 32S01J10-01E Oct.
  • Page 122 3-40 3. Cabling Example of Connection to SBD2D  SBD2D terminal board allows SDV521 modules in both single and dual-redundant configurations. SDV521 (Digital Output Modules) AKB651 Yokogawa- specific cable Connection with functional grounding terminal SBD2D POWER2 POWER1 FUSE1 FUSE2 250V T 15A...
  • Page 123 3-41 3. Cabling Example of Connection to SED3D  SED3D terminal board allows SDV53A modules in both single and dual-redundant configurations. SDV53A (Digital Output Modules) AKB331 Yokogawa- specific cable Connection with functional grounding terminal SED3D F030614.ai Figure Connecting Digital Output Modules to SED3D Terminal Board (for Dual-redundant Use) TI 32S01J10-01E Oct.
  • Page 124  SBD3D terminal board allows SDV53A or SDV531 modules in both single and dual-redundant configurations. SDV53A/SDV531 (Digital Output Modules) Connection with functional grounding AKB331/AKB651 terminal Yokogawa-specific cable SBD3D POWER1 POWER2 FUSE1 FUSE2 1A 2A 3A 4A 5A 6A 7A 8A...
  • Page 125 Example of Connection to SED4D  SED4D terminal board allows SDV144, SDV531 or SDV541 modules in both single and dual- redundant configurations. SDV144 (Digital Input Module) SDV531/SDV541 (Digital Output Modules) AKB331 Yokogawa-specific cable Connection with functional grounding terminal SED4D F030615.ai...
  • Page 126 3. Cabling Example of Connection to SBD4D  SBD4D terminal board allows SDV144 or SDV541 modules in both single and dual-redundant configurations. SDV144 (Digital Input Module) AKB331 Yokogawa-specific cable SDV541 (Digital Output Module) AKB331/AKB651 Yokogawa-specific cable Yokogawa-specific cable Connection with functional...
  • Page 127 3-45 3. Cabling Example of Connection to SWD2D  SWD2D terminal board allows SDV526 modules in both single and dual-redundant configurations. SDV526 (Digital Output Modules) AKB652 Yokogawa specific cable SWD2D POWER POWER POWER POWER FUSE FUSE FUSE FUSE FUSE FUSE...
  • Page 128 16-point relay output statuses, including 1 to 8 points of CN1 (CN2 for dual-redundant use) and 9 to 16 points of CN5 (CN6 for dual-redundant use), can be read over simultaneously. SDV531 (Digital Output Module) SDV144 (Digital Input Module) SDV531 (Digital Output Module) AKB331 AKB331 Yokogawa- Yokogawa- specific specific cable cable Connection with...
  • Page 129 The SRM54D relay board allows SDV541 modules to be dual-redundant. The SDV144 digital input module can read back relay output statuses. The SDV144 digital input modules can also be dual-redundant. SDV541 (Digital Output Module) SDV144 (Digital Input Module) AKB331 AKB331 Yokogawa- Yokogawa- specific specific cable cable Connection with...
  • Page 130 3-48 3. Cabling Example of Connection to SBM54D Relay Board  The SBM54D relay board allows SDV541 modules to be dual-redundant. SDV541 (Digital Output Module) AKB331 Yokogawa- specific cable Connection with functional grounding terminal SBM54D POWER1 POWER2 FUSE1 FUSE2 2A 3A 4A 5A 6A 7A 8A...
  • Page 131 3-49 3. Cabling Connecting Wiring Check Adapters  Connect the wiring check adapters to detect disconnected or short-circuited field wiring between the digital input module and field equipment. These adapters should be connected at the field equipment side. The two types of these adapters are: •...

  • Page 132: Connecting Bus Cable

    Connecting Bus Cable There are three types of control network bus named as Vnet/IP, Vnet/IP-Upstream and V net for the ProSafe-RS system. Vnet/IP or Vnet/IP-Upstream is used for SSC60S/SSC60D, SSC50S/SSC50D and SSC57S/ SSC57D. V net is used for SSC10S/ SSC10D. Vnet/IP-Upstream is the same connection as Vnet/IP.
  • Page 133 3-51 3. Cabling Example of Connection between V net Router and SCS  V net Router V net (10BASE-2) CAT5e cable L2SW: Layer 2 switch For L2SW BUS 1 For L2SW BUS 2 CAT5e cable Vnet/IP domain side V net domain side SCS (Vnet/IP) SCP461/SCP451 F030702.ai...
  • Page 134 3-52 3. Cabling Handling VI702/VI701 and connecting cable  • Do not power on PC until a cable is attached. • Power off PC first to remove a cable. Cabling for AVR10D System  Cabinet support Cabinet support Tie wrap V net cables VC401 (V net coupler modules)

  • Page 135: Net

    In this document, 10BASE-5 and 10BASE-2, terminology of Ethernet, are used to describe the V net cables for easier understanding. Actually, V net is different from Ethernet. Yokogawa’s YCB111 and YCB141 cables should be used instead of 10BASE-5 and 10BASE-2 cables.
  • Page 136 3-54 3. Cabling Connecting V net Cables (10BASE-2)  SSC10D (CPU-L) (CPU-R) (CPU-L) (CPU-R) ENBL ENBL DSBL DSBL Bus1 Bus1 Bus2 Bus2 From other unit Connector to next unit, or terminator if end of bus V net cable (10BASE-2) Connector to next unit, or terminator if end of bus Rear view of SENG VF702 BUS1...
  • Page 137 3-55 3. Cabling Connecting Clamp Filters on V net Cables (10BASE-2)  Clamp filters are required to comply with the EN54-2 standard. SSC10D (CPU-L) (CPU-R) (CPU-L) (CPU-R) ENBL ENBL DSBL DSBL Clamp filter Bus1 Bus1 Bus2 Bus2 From other unit Connector to next unit, or terminator if end of bus V net cable (10BASE-2)
  • Page 138 V net Bus1 Bus2 AFG30D (Field Control Unit) Clamp filter ESB Bus ESB Bus MODEL MODEL AIP532 AIP532 STYLE1 SI STYLE1 SI YOKOGAWA YOKOGAWA SND-L SND-L SND-R SND-R REVISION REVISION U H1 H2 U H1 H2 V net (10BASE-5) SSC10D cable...
  • Page 139 Control Bus Adapter  The ProSafe-RS system uses a V net cable (10BASE-2) in control buses for a safety engineering PC (SENG) and a safety control unit. For interconnections with CENTUM VP or CENTUM CS 3000 equipment using a 10BASE-5 cable, a control bus adapter is required.
  • Page 140 3-58 3. Cabling V net Cable (10BASE-2)  • V net cable (10BASE-2) • V net terminator (for 10BASE-2 cable) Connection: Type BNC plug Connection: Type BNC plug Finished cable dimensions: ø 5 Impedance: 50 ohm F030705.ai Figure V net Cable and V net terminator (for 10BASE-2 cable) T-type connector When the V net cable is connected, put the T-type connector between two pieces of Insulation sheets to prevent it from touching other metals.
  • Page 141 3-59 3. Cabling V net Cable (10BASE-5)  • V net cable (10BASE-5) • V net terminator (for 10BASE-5 cable) Connection: Type N plug Connection: Type N plug Finished cable dimensions: ø 10.3 Impedance: 50 ohm F030708.ai Figure V net Cable and V net terminator (for 10BASE-5 cable) V net grounding unit (YCB117) When you use a V net cable for extension, use the YCB117 V net Grounding Unit.
  • Page 142 3-60 3. Cabling Clamp filter In order to enhance noise immunity, attach three clamp filters in succession at both ends of the V net cable (10BASE-5) near to the V net couplers. Refer to the figure below for a typical mounting example. Clamp filter V net Cable (10BASE-5) Clamp filter...

  • Page 143: Esb Bus

    3-61 3. Cabling 3.7.3 ESB Bus Either the ESB bus branching connector or the branching connector that has a built-in ESB bus terminator must be mounted to SSB401 installed in the SNB10D safety node unit. If a node unit is connected next, select the ESB bus branching connector. If the node unit is the last one, select the branching connector that has a built-in ESB bus terminator.
  • Page 144 3-62 3. Cabling Using SEC402 ESB bus coupler module, up to 13 SNB10D safety node units (*1) can be connected to SSC60 safety control unit. SEC402 has two ports to connect ESB bus cables. Up to 9 SNB10D units can be connected to each of the upper and lower port, and up to 13 SNB10D units can be connected to SEC402 as a total of the upper and lower ports.

  • Page 145: Optical Esb Bus Repeater

    3-63 3. Cabling 3.7.4 Optical ESB Bus Repeater Optical ESB Bus Repeaters use fiber-optic cables to connect an SNT401/SNT411 Optical ESB Bus Repeater Master Module and an SNT501/SNT511 Optical ESB Bus Repeater Slave Module to each other. When SSC60, SSC50 or SSC57 is used for the safety control unit, SNT401, SNT411, SNT501 and SNT511 are available.
  • Page 146 3-64 3. Cabling Example of using SNT10D SSC60 D ESB bus SNT10D Total length of Fiber-optic cable ESB bus ESB bus SNB10D SNB10D : Fiber-optic cable : A bold frame shows a module with terminator. F030712.ai Note: Max. five SNB10Ds are connectable to one SNT10D. Figure Star Type Connection: Using SNT10D TI 32S01J10-01E Nov.
  • Page 147 3-65 3. Cabling Chain Type Connection  There are two structures of chain type connections: one uses the SNT10D Unit for Optical Bus Repeater Modules and the other does not use any SNT10D Unit for Optical Bus Repeater Modules. Where No SNT10D Unit Is Used ...
  • Page 148 3-66 3. Cabling Where an SNT10D Unit Is Used  The SNT10D is used for SSC60, SSC50, SSC57,SSC10 and SNB10D to allow the SNT401/SNT411 and SNT501/SNT511 modules to be chain-connected to each other. In such a case, the number of I/O modules that can be installed on each unit is six to eight. This can result in the same installation as in ESB-bus cable connections on the ESB bus.
  • Page 149 3-67 3. Cabling Total Length of Fiber-optic Cable  The total length of the fiber-optic cables is the sum total of the length of each fiber-optic cable from terminal end to terminal end, connected between the SSC60/SSC50/SSC57/ SSC10 and the SNB10D or the SNT10D for optical ESB bus repeater modules at the extreme end.

  • Page 150: Connecting Optical Fiber Cable

    3-68 3. Cabling Connecting Optical Fiber Cable The optical bus repeater is used in the ProSafe-RS system to convert part of the control bus to optical fiber cables. The optical fiber cables should be provided by the user. Connect the optical transceivers of a pair of optical bus repeaters as shown below. (Only the optical transceivers are used in the figure.)
  • Page 151 3-69 3. Cabling To Use GI 62.5/125 Optical Fiber Cable  It is recommended to use a GI 50/125 optical fiber cable (core diameter 50 µm, clad diameter 125 µm) for an optical bus repeater. However, a general-use GI 62.5/125 optical fiber cable can also be used.

  • Page 152: Installation Specifications

    4. Installation Specifications Installation Specifications This section summarizes power consumption, in-rush current, fuse (breaker) ratings, durability of parts, and other data for the installation of the ProSafe-RS system. Electrical Specifications  Power consumption (current) and other electrical data are shown below. Table...
  • Page 153 4. Installation Specifications Table Electrical Specifications (2/2) Maximum power Input voltage range Heating value, J/h Equipment consumption/current (*2) Voltage, V AC Frequency, Hz dissipation (*1), VA, A 100-120 200 VA SSC57D-S 50 or 60 ± 3 Duplex Safety Control Unit 220-240 230 VA 432 x 10 (120 W) (for Vnet/IP-Upstream)
  • Page 154 4. Installation Specifications In-Rush Current for Each Component  Actual in-rush current data measured for each ProSafe-RS component is listed below. Table System Equipment Power-On In-Rush Current In-rush current (A) In-rush current (A) In-rush current (A) 100 V AC 220 V AC...
  • Page 155 4. Installation Specifications Measurement Conditions  Input voltage: 132/264 V AC, 50 Hz, and 24 V DC Line impedance: Approx. 0.4 ohms (external line impedance and internal impedance) Turn-on timing: At 50 Hz, 90º or 5 ms after the AC zero-crossing point (60 Hz data are almost the same as the 50 Hz data shown above.) Note ...
  • Page 156 4. Installation Specifications Maximum Power Consumption of I/O Modules  Table Maximum Power Consumption of I/O Modules Maximum current Maximum current Model Name consumption (mA) consumption (mA) 5 V DC 24 V DC Analog Input/Output Module Analog input module SAI143-S (4 to 20 mA, 16-channel, Module isolation) Analog input module (4 to 20 mA, 16-channel, SAI143-H Module isolation, HART communication)
  • Page 157 4. Installation Specifications Fuse (Breaker) Specifications  Fuse (breaker) ratings are listed below. Table Fuse (Breaker) Ratings Built-in fuse External breaker Equipment rating (A/V) rating (A/V) (*1) SNT10D Unit for Optical Bus Repeater Module (for 100 V or 220 V AC power supply) 6.3/250 15/250 SNT10D Unit for Optical Bus Repeater Module (for 24 V DC power supply)
  • Page 158 10 years. Users should replace the components indicated by a cross mark X during the preventive maintenance check. For other components, users should not attempt to replace them; contact Yokogawa for replacement. Note: Random failures within the recommended replacement intervals may occur in some parts.
  • Page 159 4. Installation Specifications Unit Devices (SNT10D Unit for Optical Bus Repeater Module)  Recommended Replacement Component Part number Remarks replacement period by user Power Supply Average ambient temperature of Module (100 - 120 V SPW481 8 years 40ºC or lower AC power supply) Power Supply Average ambient temperature of Module (220 - 240 V...

  • Page 160: Post-Installation Inspection And Environmental Preservation

     No dust remaining inside cabinet It is recommended that you turn on the power in the presence of Yokogawa when turning it on first. Post-installation Environment Preservation ...
  • Page 161 3 added to I/O Modules and Signal Cable Connection  SDV531-S13 revised to SDV531-S23 Item of Option code/No option code added to Yokogawa-specific Cable 3.6.3 SAI143-H03 added to Signal Name and Type of Input in Analog Input Modules Connecting I/O Module to Relay Boards newly added and SDV531, SRM53D, SDV541 and SRM54D added 3.6.4...
  • Page 162 SDV521-S33, SDV531-L33 added to Signal Cable Connection for I/O Modules 3.6.3 Figure of wiring check devices revised The following three sections are moved to ProSafe-RS Outline of I/O Modules (GS 32S06K20-01E) because they are included in the general specifications. 3.6.4 Limitations on Digital Output Module Connections 3.6.5...
  • Page 163 Vnet/IP related products (SSC60, SSC50, SEC402, SNT411, SNT511, and AVR10D), SAT145, SAR145, SBT4D, SBR4D and AEPV7D added in G3 Environment Compatible Products. Vnet/IP related products (SSC60, SSC50, SEC402, SNT411, SNT511, VI701, VI702 and AVR10D) added in Marine Standard-compliant ProSafe-RS Components and Installation of Ferrite Core. 2.5.2 Vnet/IP related products (SSC60, SSC50...
  • Page 164 3.6.2 Add AKB651-M into SDV531-L33, SDV53A-S33 and SDV541-S33 for Signal Cable Connections. Add AKB651-M/DV53L, AKB651-M/DV53A and AKB651-M/DV541 as Yokogawa-specific Cable Option code. Nov. 2012/15th Edition Revise EMC Conformity Standards Revise notes of Temperature in Table Installation Environment Specifications Add ALR121-B, ALE111-1 and the high-density installation type for G3 Environment-...
  • Page 165 Add SSC57 and ALE111 in Marine Standard-compliant ProSafe-RS Components Revice models of noise filter Add reference of External Dimensions (SD) Delete Three-prong Plug Connection Dec. 2014/20th Edition Safety Precautions Precautions were added. ALR121-3 and ALE111-3 were added. Description for ALR121 was revised.
  • Page 166 Written by Yokogawa Electric Corporation Published by Yokogawa Electric Corporation 2-9-32 Nakacho, Musashino-shi, Tokyo 180-8750, JAPAN Subject to change without notice.

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