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Slant/Fin INTREPID Oil-fired Boiler Installation And Operating Instructions Manual

Oil-fired water and steam boilers/no. 2 oil
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See also: User's Information Manual, Installation Instructions and Operating Manual
INTREPID
OIL-FIRED WATER AND STEAM BOILERS/NO. 2 OIL

INSTALLATION AND OPERATING INSTRUCTIONS

SAFETY WARNING:
KEEP BOILER AREA CLEAR AND FREE FROM
COMBUSTIBLE
MATERIALS,
OTHER
FLAMMABLE VAPORS
FAILURE
TO
ADHERE
WARNING, MAY RESULT IN PERSONAL INJURY
OR DEATH AND PROPERTY DAMAGE.
CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PAGE
Ratings and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Boiler Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Chimney Requirements . . . . . . . . . . . . . . . . . . . . . . . . .3
Air Supply and Venting . . . . . . . . . . . . . . . . . . . . . . . . . .3
Controls and Accessories . . . . . . . . . . . . . . . . . . . . . . . .6
Piping for Steam Boilers . . . . . . . . . . . . . . . . . . . . . . . . .6
Cleaning Piping System . . . . . . . . . . . . . . . . . . . . . . . . .6
Piping for Water Units . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Piping for Tankless Heater . . . . . . . . . . . . . . . . . . . . . . .7
Installing Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Oil Supply Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Wiring the Boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Vent Piping and Draft Regulator . . . . . . . . . . . . . . . . . . .8
Precautions Before Starting . . . . . . . . . . . . . . . . . . . . . .8
Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Cleaning and Filling New Water Boiler . . . . . . . . . . . . . .8
Blowing Off a Steam Boiler . . . . . . . . . . . . . . . . . . . . .6, 9
Cleaning and Filling New Steam Boiler . . . . . . . . . . . . .9
Low Water Cut-off Check-out . . . . . . . . . . . . . . . . . . . . .9
Pressure Control Check-out . . . . . . . . . . . . . . . . . . . . .10
Replacement of Steam Boiler . . . . . . . . . . . . . . . . . . . .10
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-14
Burner Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-20
Extended Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Freezing Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Oil Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
General Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . .21
GASOLINE
AND
AND
LIQUIDS.
TO
ABOVE
SAFETY
IMPORTANT: The installation of this equipment must conform
to the requirements of the authority having jurisdiction or, in
the absence of such requirements, to the Installation of Oil
Burning Equipment, ANSI/NFPA 31, latest edition, and to the
National Electrical Code ANSI/NFPA 70, latest edition. The
installation must also conform to the additional requirements in
this Slant/Fin Instruction Manual. Where there is any differ-
ence, the more stringent requirement shall govern.
In addition, where required by the authority having jurisdiction,
the installation must conform to American Society of
Mechanical Engineers Safety Code for Controls and Safety
Devices for Automatically Fired Boilers, No. CSD-1, latest
edition.
THIS MANUAL MUST BE LEFT WITH OWNER AND
SHOULD BE HUNG ON OR ADJACENT TO THE
BOILER FOR REFERENCE.
IMPORTANT: This boiler must be installed by a trained,
experienced, service technician, licensed for the installation
and servicing of oil burning equipment or otherwise qualified by
the authorities having jurisdiction over the installation.
Printed in U.S.A. 207
Part No. 43-2764
Publication No. TR-40
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Summary of Contents for Slant/Fin INTREPID Oil-fired Boiler

  • Page 1: Table Of Contents

    Installation Requirements: Boiler Location ....... .3 Clearances ........3 Chimney Requirements .

  • Page 2: Ratings And Dimensions

    * For forced hot water heating systems where the boiler and all piping are located within the area to be heated, the boiler may be selected on the basis of gross D.O.E. capacity output. The net I=B=R output ratings shown are based on an allowance for piping and pickup of 1.15 (water) or 1.33 (steam).

  • Page 3: Installation Requirements: Boiler Location

    C. If boiler is to be located over buried conduit containing electric wires or telephone cables, consult local codes or the National Board of Fire Underwriters for specific requirements.
  • Page 4 See NOTE (2) below. (1) Test for sufficient air for combustion by infiltration by running this boiler for 30 minutes under all of the following conditions and at the same time: a) all doors, win- dows and other like openings must be closed, b) all fuel burning appliances should be FIRING, c) all exhaust fans and clothes dryers turned ON. At the above conditions the CO 2 , smoke and draft readings must be normal.
  • Page 5 INTREPID Figure 3a. Appliances located in confined spaces. Air from inside the building. See Table 2 (2.3). Figure 3c. Appliances located in confined spaces. Air from out- doors through ventilated attic. See Table 2 (2.4). Figure 3b. Appliances located in confined spaces. Air from out- doors.

  • Page 6: Controls And Accessories

    4, figure 4. B. Gauge glass set — use tapping no. 12. C. Pop safety valve — use tapping no. 3, piped full size to boiler; or pipe full size into a valveless steam header. D. Combustion safety control — mounted on burner.

  • Page 7: Piping For Tankless Heater

    This is necessary, especially at low fuel oil flow rates (small nozzle sizes), to prevent nozzle plugging. See Slant/Fin publication on one-pipe and two-pipe fuel oil systems.

  • Page 8: Vent Piping And Draft Regulator

    PRECAUTIONS BEFORE STARTING OIL BURNER Make a positive check of A through F before starting burner: A. Boiler and system are full of water. All air is vented from system. See below. B. All wiring is completed. See pages 11-13.

  • Page 9: Cleaning And Filling New Steam Boiler

    A. Refill the boiler to the indicated water line. B. Bring water to boiling temperature, promptly. C. The boiler is now ready to be put into service or on standby. BLOWING OFF A LOW PRESSURE STEAM BOILER A. A 1-1/2" NPT tapping is provided in the front of the boiler (tapping no.

  • Page 10: Pressure Control Check-Out

    Open blow-off valve at bottom of control; water will pour out, flush- ing away sediment. Drain until water is clear — about a pail —then close valve. If level in gauge glass has dropped, add water to boiler to restore level.

  • Page 11: Wiring Diagrams

    INTREPID...
  • Page 12 INTREPID BASIC MODULE WIRING (less circulator) WIRING FOR PACKAGED STEAM BOILER EQUIPPED WITH McDONNELL NO.67 L.W.C.O.
  • Page 13 INTREPID WIRING FOR PACKAGED STEAM BOILER For alternate option PS-801-120 L.W.C.O. or Hydrolevel Cycle Gard 450 L.W.C.O. BOILER WIRING DIAGRAM FOR RIELLO...
  • Page 14 INTREPID STEAM BOILER WIRING FOR RIELLO BURNER AND McDONELL MILLER P.S. 801 L.W.C.O. FOR CONNECTION TO LINE VOLTAGE WALL THERMOSTAT (BY OTHERS) WATER BOILER WIRING FOR RIELLO BURNER AND HIGH LIMIT, LINE VOLTAGE WALL THERMOSTAT (BY OTHERS)
  • Page 15 INTREPID...
  • Page 16 BURNER DATA – BECKETT CF-375 BURNERS FOR PACKAGED BOILERS ONLY (For knocked-down & boiler burner units see publication no. TR-42KB) Firing Rate Boiler Burner Model Model (GPH) TR-60 CF-375 2.60 TR-60 CF-375 2.85 TR-70 CF-375 3.00 TR-70 CF-375 3.10 TR-70 CF-375 3.35...
  • Page 17 INTREPID...

  • Page 18: Burner Data

    BURNER DATA – RIELLO (continued) FIgure 9B MODEL F-10 ELECTRODE SETTING NOTE: ELECTRODES ARE PRESET AT THE FACTORY. REGULATION OF THE TURBULATOR AND AIR SHUTTER FOR PROPER COMBUSTION Turbulator Setting 1. Loosen nut, 1, then turn the screw, 2, until the index marker, 3, is aligned with the correct index number.
  • Page 19 INTREPID...
  • Page 20 INTREPID...

  • Page 21: Care And Maintenance

    OFF the BURNER EMERGENCY SWITCH of this boiler. After shutting down burner, while the boiler is still hot (180°F to 200°F), drain water from the bottom of the boiler until it runs clear. B. Provide corrosion protection conditioning to the boiler water in the heating system.
  • Page 24 SLANT/FIN CORPORATION, Greenvale, N.Y. 11548 • Phone: (516) 484-2600 Canada: Slant/Fin Mississauga, Ontario FAX: (516) 484-5921 • LTD/LTEE, www.slantfin.com...

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