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YASKAWA MP2300Siec Hardware Manual

Mp23***iec series
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Summary of Contents for YASKAWA MP2300Siec

  • Page 1 MP23 Hardware Manual MP2300Siec MP2310iec...

  • Page 3: Table Of Contents

    5.2 System Connection Example (with E-Stop) - - - - - - - 29 6 EStop (RLY OUT) - MP2300Siec only 6.1 RLY OUT Connector Details- - - - - - - - - - - - - - - - - - 31 7 DIP Switches 7.1 Switch Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - 33...
  • Page 4 Table of Contents 11 MECHATROLINK-II 11.1 MECHATROLINK-II Connectors - - - - - - - - - - - - - - 41 12 Ethernet 12.1 Ethernet Connector Details- - - - - - - - - - - - - - - - - - 45 13 MECHATROLINK-II Devices 13.1 Devices Connectable via MECHATROLINK-II - - - - 49 14 Option Cards...

  • Page 5: Introduction

    1.1 MP23   iec Features 1 Introduction 1.1 MP23   iec Features MP2300Siec and MP2310iec are small all-in-one machine controllers. They are characterized by the following standard features:  Deterministic motion network MECHATROLINK-II • Controls up to 16 axes of servos or inverters supporting MECHATROLINK-II.

  • Page 6: Mp23 Iec Appearance

    1.2 MP23   iec Appearance 1.2.1 MP2300Siec Appearance 1.2 MP23   iec Appearance 1.2.1 MP2300Siec Appearance The following figure shows the external appearance of the Controller with metal fittings for attachment. The dimensions in the figure do not include the length of metal fittings.
  • Page 7 1.2 MP23   iec Appearance 1.2.2 MP2310iec Appearance 1.2.2 MP2310iec Appearance The following figure shows the external appearance of the Controller (8 points) MP2310iec YASKAWA DIP switch (6 points+4 points) STOP INIT CNFG Battery cover TEST MECHATROLINK-II connector E-INIT...

  • Page 8: Mp23 Iec Modules

    1.3 MP23   iec Modules 1.2.2 MP2310iec Appearance 1.3 MP23   iec Modules The following table shows the names and specifications of the Controller and Option Modules. Group Name Description Model Specifications None currently supported Analog Input AI-01 JAPMC-AN2300 Analog input, 8 channels Module...

  • Page 9: Dimensions

    1.4 Dimensions 1.4.1 MP2300Siec Controller 1.4 Dimensions 1.4.1 MP2300Siec Controller (42) Model nameplate DIN rail (35mm width) Relay connector (2P) Terminating resistor 734-YE102 for MECHATROLINK (attachment) Power connector (3P) (10: when DIN 721-203/026-000 (14: when released) rail is attached) Units: mm...
  • Page 10 1.4 Dimensions 1.4.2 MP2310iec Controller 1.4.2 MP2310iec Controller 111±0.2 4 M4 taps Four M4 mounting screws Dimensions for mounting holes (18) (4.5) MP2310 YASKAWA STOP INIT CNFG Cable-end connector TEST (three poles) 721-203/026-000 E-INIT E-TEST BATTERY M-I/II DC24V Ethernet LINK...

  • Page 11: Specifications

    2.1 General Specifications 2 Specifications 2.1 General Specifications Item Specifications Ambient Operating 0 to 55°C Temperature Ambient Storage -25 to 85°C Temperature Ambient Operating 30 to 95% (with no condensation) Humidity Environmental Conditions Ambient Storage 5 to 95% (with no condensation) Humidity Pollution Level Pollution level 1 (conforming to JIS B 3501)

  • Page 12: Product Specifications

    2.2 Product Specifications 2.2 Product Specifications Specification Item MP2300Siec MP2310iec Number of Optional Slots 1 slot 3 slots Number of Control Axes Up to 16 axes Communication System MECHATROLINK-II (32 byte) 0.5 ms, 1.5 ms, 2.0 ms, 2.5 ms, 3.0 ms, 3.5 ms, Communication Cycle (M-II) and 4.0 ms...

  • Page 13: Specifications Of Controller

    2.3 Specifications of Controller MP2300Siec Hardware Specifications 2.3 Specifications of Controller MP2300Siec Hardware Specifications Item Specifications Classification Controller Name MP2300Siec Model Number PMC–U–MP23S (See page 13) ± Input Voltage 24VDC ( 20%) Input Current 1A Max (during input/output rating) 40A Max (full discharge state, during output rating, or the secondary...
  • Page 14 2.3 Specifications of Controller MP2310iec Hardware Specifications MP2310iec Hardware Specifications Item Specifications Classification Basic Module Name MP2310 Model Number JEPMC-MP2310-E ± Input Voltage 24VDC ( 20%) Input Current* 1 A max. (during input/output rating) 40 A max. (full discharge state, during output rating, or the secondary Inrush Current* output of the external 24V power supply is turned ON) Rated Voltage...

  • Page 15: Part Numbers

    Panel Mounting Bracket JEPMC-OP2300S-E Only required for screw mounting DIN Rail Clips for JEPMC-OP300 Set of 2 clips MP2000iec RLY OUT Connector 734-YE102 Replacement (MP2300Siec only) Power Supply 721-203/026 Replacement Connector AI-01 (Analog inputs) JAPMC-AN2300 AO-01 (Analog outputs) JAPMC-AN2310-E DO-01 (Digital outputs)
  • Page 16 3.1 Component Model Numbers System Components Type Model Part Number Note Use commonly available shielded ethernet Ethernet cable AI-01 JEPMC-W6080-xx AO-01 JEPMC-W6090-xx LIO-01 / LIO-02 JEPMC-W2061-xx Pigtail Cables LIO-04 / LIO-05 / JEPMC-W6060-xx DO-01 LIO-06 JEPMC-W2064-xx-E JEPMC-W6002-A5 0.5 meter JEPMC-W6002-01 1.0 meter JEPMC-W6002-03 3.0 meter...

  • Page 17: Mounting

    4.1 DIN Rail Method 4.1.1 DIN Rails and Spacer 4 Mounting There are two methods for mounting the controller. • DIN rail (standard method for MP2300Siec) • Screw mount (standard method for MP2310iec) 4.1 DIN Rail Method 4.1.1 DIN Rails and Spacer Several types of DIN rails are available: with 7mm to 15mm gap from the mounting base as shown in the following diagram.
  • Page 18 DIN rail. Insert the DIN rails to the dotted line in the two slots on the rear of the MP23 iec as shown in the following figure. MP2300Siec Rear Side DIN rail mounting bracket Insert the parts in these positions...
  • Page 19 4.1 DIN Rail Method 4.1.2 Procedure for Mounting to DIN Rail Pull the DIN rail mounting clips down to release them. MP2300Siec M-I/II Clip Mounting the DIN rail Make sure to fix a DIN rail at 300mm or less pitch as shown in the figure below.
  • Page 20 4.1 DIN Rail Method 4.1.2 Procedure for Mounting to DIN Rail Push the DIN rail mounting clips to lock them in place. MP2300Siec M-I/II Clip Place end plates on both sides of the MP23 iec to secure it to the DIN rail.
  • Page 21 Use a panel mounting bracket (JEPMC-OP2300S-E) using the following procedure to mount an MP23 iec on the panel. This adapter is only required if screw mounting an MP2300Siec. Release DIN fixing locks (two) at the center of the panel mounting clamp.
  • Page 22 4.1 DIN Rail Method 4.1.3 Screw Mount Method Push the MP2300Siec mounted clamp onto the mounting plate as shown in the figure below, and use four mounting screws to firmly secure the clamp. MP2300Siec M-I/II Mounting screw (M4 plus) On this portion, use the screwdriver of no less than 10 cm in length.
  • Page 23 4.1 DIN Rail Method 4.1.4 Space Required for Mounting MP23   i ec 4.1.4 Space Required for Mounting MP23 Install MP23 iec so that enough space is left around it as shown in the figure below: Mount condition • Vertical direction: 40 mm or more •...
  • Page 24 Turn OFF the MP23 iec Power Supply Remove the MP23 Disconnect all cables from the MP2300Siec. Then remove the MP2300Siec from the panel or rack and place on a workbench or other area with sufficient space. Removing Option Modules Remove the battery cover.
  • Page 25 4.1 DIN Rail Method 4.1.5 Replacing and Adding Option Modules Remove the Option Module Cover Insert the protruding part of the battery cover into the slot on top of the panel of the Option Module to unhook, as shown in the diagram.
  • Page 26 4.1 DIN Rail Method 4.1.5 Replacing and Adding Option Modules Hold the center of the battery cover as shown in the following diagram. Push the battery cover down and out, rotating from the round knob to disconnect the Module and mounting base connectors, and then pull the Option Module forward.
  • Page 27 4.1 DIN Rail Method 4.1.6 Installing Option Modules 4.1.6 Installing Option Modules Insert Option Modules Hold the top and bottom of the Module to be installed, line up the Module on the left-side guide rail inside the Option Slot, and then insert it straight.
  • Page 28 4.1 DIN Rail Method 4.1.6 Installing Option Modules Install the panel of the Option Module Place the hole on the bottom of the panel of the Option Module onto the hook on the bottom of the MP23 iec. Next, hook the hole at the top of the panel of the Option Module onto the hook at the top of the MP23 iec.

  • Page 29: Power Connections

    Symbol Signal Name Description 24VDC 24VDC input 0VDC 0V input Frame ground (Ground to 100 Ω or less.) POWER MP2300Siec Wago Part # 721-863 721-203/026 24 VDC 24 VDC 24-VDC AC input power POWER Use an insulated 24VDC power supply. Attach the power supply switch on the AC side.
  • Page 30 5.1 Power Supply Connector 5.1.2 Connection Procedure 5.1.2 Connection Procedure The power supply terminal has a removable connector. Use the following procedure to wire the terminal to the power supply connector. Use 0.2 mm to 0.51 mm (AWG24 to AWG20) twisted- pair cable.

  • Page 31: System Connection Example (With E-Stop)

    5.2 System Connection Example (with E-Stop) 5.1.2 Connection Procedure 5.2 System Connection Example (with E-Stop) Note: Only the MP2300Siec is equipped with an E-Stop connector. The following diagram shows a 200 VAC power supply connection example of a system using the MP2300Siec.
  • Page 32 5.2 System Connection Example (with E-Stop) 5.1.2 Connection Procedure...

  • Page 33: Estop (Rly Out) - Mp2300Siec Only

    6.1 RLY OUT Connector Details 6 EStop (RLY OUT) - MP2300Siec only 6.1 RLY OUT Connector Details The RLY OUT connector is a terminal for outputting state and NO contact relay output. A circuit between terminals is closed when RDY LED is lit, and opens when it is unlit.
  • Page 34 6.1 RLY OUT Connector Details RLY OUT Connection Example The following figure shows how to connect the RLY OUT connector: MP2300Siec RLY OUT output Power supply Operating normally: Closed Error occurred: OFF 24VDC 24 VDC Power supply 0VDC POWER Ground resistance: 100 Ω or less...

  • Page 35: Dip Switches

    7.1 Switch Settings 7.1.1 SW1 7 DIP Switches 7.1 Switch Settings The DIP switch settings are only needed when the power is initially turned ON. 7.1.1 STOP CNFG TEST Switch Name Setting Operating Mode Default Details User program stopped S1-6 STOP Stops the user program execution.
  • Page 36 7.1 Switch Settings 7.1.2 SW2 7.1.2 Sets the Ethernet port condition and other operating conditions. The switch setting is read only when the module is first turned ON. E-INIT E-TEST Switch Switch State Operation Mode Default Description Name − S2-4 Reserved Reserved for future use −...

  • Page 37: Self-Configuration

    8.1 DIP Switch 8.1.1 Self-configuration after Adding Devices such as Servopacks 8 Self-Configuration 8.1 DIP Switch 8.1.1 Self-configuration after Adding Devices such as Servopacks By performing the following operation, a definition for devices detected on the MECHATROLINK-II network is created. Before performing the operation, turn ON the power supply for each network node.
  • Page 38 8.1 DIP Switch 8.1.2 MotionWorks IEC 8.1.2 MotionWorks IEC The MotionWorks IEC (Express or Pro) configuration can detect the new configuration and provide the user with configuration choices.

  • Page 39: Led Outputs

    9.1 Indicators 9 LED Outputs 9.1 Indicators The following table shows the indicators that show the operating status of the controller and error information. Indicator Color Status Green Lit during normal operation. Green Lit during execution of user program. Lit/blinking when warning occurs. Lit/blinking when malfunction occurs.
  • Page 40 9.1 Indicators...

  • Page 41: Battery

    10.1 Battery Installation 10 Battery 10.1 Battery Installation A 3.6V lithium battery must be installed as shown below prior to initial power ON. The battery is necessary for preserving select SRAM settings in the event of power loss, etc. This battery preserves all “Retain”...
  • Page 42 10.1 Battery Installation...

  • Page 43: Mechatrolink-Ii

    I/O Units or Servopacks Use the MECHATROLINK-II cable JEPMC-W6002- JEPMC-W6003- with a ferrite core for connection between the MP23 iec and I/O units or Servopacks. MP2300Siec I/O Unit or SERVOPACK Pin number Signal Name Signal Name (NC) (NC) /DATA...
  • Page 44 11.1 MECHATROLINK-II Connectors 11.1.3 Terminator Connections 11.1.3 Terminator Connections JEPMC-W6022 Pin number Name (NC) /DATA Ω DATA Shield Shell 11.1.4 Connection Example between MP2300Siec, SERVOPACK, and IO2310 MP2300Siec YASKAWA JEPMC-IO2310 OUT1 OUT2 Terminator (terminating resistor: JEPMC-W6022) YASKAWA SERVOPACK 200V YASKAWA SERVOPACK 200V...
  • Page 45 CNFG YASKAWA JEPMC-IO2310 TEST OUT1 OUT2 E-INIT E-TEST BATTERY M-I/II DC24V Ethernet LINK DC 0V POWER 100M YASKAWA SERVOPACK 200V YASKAWA SERVOPACK 200V YASKAWA SERVOPACK 200V SGDS-01A12A SGDS-01A12A SGDS-01A12A CHARGE CHARGE CHARGE Terminator: JEPMC-W6022 Use MECHATROLINK-II cables between modules. ≤...
  • Page 46 11.1 MECHATROLINK-II Connectors 11.1.5 Connection Example between MP2310iec, SERVOPACK, and IO2310...

  • Page 47: Ethernet

    12.1 Ethernet Connector Details 12.1.1 Ethernet Connector Specification and Pin Array/Indicator Light 12 Ethernet 12.1 Ethernet Connector Details Connects to a personal computer or HMI device by Ethernet (100Base-TX/10Base-T). 12.1.1 Ethernet Connector Specification and Pin Array/ Indicator Light The following table provides the Ethernet connector specifications. Connector Model Connector Number...
  • Page 48 12.1 Ethernet Connector Details 12.1.2 Ethernet Cable 12.1.2 Ethernet Cable For the Ethernet cable, use a twisted pair cable with RJ-45 connector. Yaskawa strongly recommends the use of shielded ethernet cables. Ethernet Type Category Remarks 10Base-T Category 3 or more •...
  • Page 49 • Communicate data to a remote device through TCP/IP communication. • If necessary, increase the number of communication retries. • Yaskawa strongly recommends shielded Ethernet cables. 3. Attach a ferrite core. Ethernet: Attach it to the communication port side and the external equipment side of the MP23 iec unit.
  • Page 50 12.1 Ethernet Connector Details 12.1.3 Ethernet Connection Examples MP2300Siec MP2300Siec SERVOPACK 200V YASKAWA SERVOPACK SGDS-01A12A CHARGE Core Other station M-I/II 100Base-T Core (straight cable) Core or Switch Servomotor MotionWorks IEC Note: Recommended ferrite core Model Manufacturer E04SR301334 Seiwa Electric Mfg. Co., Ltd...

  • Page 51: Mechatrolink-Ii Devices 13.1 Devices Connectable Via Mechatrolink-Ii

    13 MECHATROLINK-II Devices 13.1 Devices Connectable via MECHATROLINK-II The devices that are compatible with MECHATROLINK-II and can be connected to the controller are listed below. The MP2300Siec supports devices with 10MB/sec communication speed only. 13.1.1 Servopacks The following table shows Servopacks that are compatible with MECHATROLINK-II and can be connected to the controller.
  • Page 52 13.1 Devices Connectable via MECHATROLINK-II 13.1.2 I/O Modules...

  • Page 53: Option Cards

    14.1 AI-01 (Analog Input) Module 14.1.1 Appearance 14 Option Cards 14.1 AI-01 (Analog Input) Module 14.1.1 Appearance LED indicator Analog input connector CN1 125 mm Analog input connector CN2 95 mm 19.3 mm 14.1.2 Module Functions The AI–01 module is an analog input module with voltage and/or current input modes.
  • Page 54 14.1 AI-01 (Analog Input) Module 14.1.3 Module Specifications 14.1.3 Module Specifications The following table shows the AI-01 Module hardware specifications. Specifications Item Classification I/O Module Name AI-01 Model JAPMC-AN2300 10 to +10V Analog Input Range 0 to +10V 0 to 20 mA Number of Channels 8 ((4/ connector)×2) Number of Channels to be Used...
  • Page 55 14.1 AI-01 (Analog Input) Module 14.1.5 Connector Specifications 14.1.5 Connector Specifications Connector Model Connector # of Name Pins Module Side Cable Side Manufacturer • Connector 10126-3000VE • Shell Sumitomo 3M CN1/CN2 10226-52A3PL 10326-52A0-008 Corporation (Screw locking), or 10326-52F0-008 (One-touch locking) Applicable Cable: JEPMC-W6080-...
  • Page 56 14.1 AI-01 (Analog Input) Module 14.1.7 Connector Pin Arrangement 14.1.7 Connector Pin Arrangement The AI-01 Module Connector (CN1/CN2) pin arrangement is shown below. CN1 Connector Pin Arrangement Pin Arrangement Viewed from Wiring Side MDP1 MDN1 MDP2 MDN2 MDP3 MDN3 MDP4 MDN4 CN2 Connector Pin Arrangement Pin Arrangement Viewed from Wiring Side...
  • Page 57 14.1 AI-01 (Analog Input) Module 14.1.8 Standard Cable Wiring Table 14.1.8 Standard Cable Wiring Table The wiring table for the standard cable JEPMC-W6080- is shown below. Marking Label on Mark- Signal Wire Color Function ing Tube Name Color Marking Gray –...
  • Page 58 14.1 AI-01 (Analog Input) Module 14.1.9 Circuit Configuration 14.1.9 Circuit Configuration Multiplexer Voltage input Current input Mode 256.5 Ground Voltage input Current input Mode 256.5 Photocoupler Ground Converter Voltage input Current input Mode +15V 256.5 DC/DC -15V Converter Ground Shell...
  • Page 59 14.1 AI-01 (Analog Input) Module 14.1.10 CN1 Connector Connection Example 14.1.10 CN1 Connector Connection Example Multiplexer Voltage input Current input Mode 256.5 Ground Voltage input Current input Mode 256.5 Photocoupler Ground Converter Voltage input Current input Mode +15V 256.5 DC/DC -15V Converter Ground...

  • Page 60: Analog Output) Module

    14.2 AO–01 (Analog Output) Module 14.2.1 Appearance 14.2 AO–01 (Analog Output) Module 14.2.1 Appearance LED indicator 125 mm Analog output connector CN1 95 mm 19.3 mm 14.2.2 Module Functions The AO-01 module has four channels for analog output. Two types of analog output ranges are available;...
  • Page 61 14.2 AO–01 (Analog Output) Module 14.2.4 Indicators Specifications Item Mass 90 g 14.2.4 Indicators Indicator Indicator Status when Lit Status when not Lit Color Green Normal operation Operation stopped (no access from CPU) 14.2.5 Connector Specifications Connector Model Connector # of Name Name Pins...
  • Page 62 14.2 AO–01 (Analog Output) Module 14.2.6 Standard Cable Model and External Appearance 14.2.6 Standard Cable Model and External Appearance Model Length External Appearance (JEPMC-W6090-) JEPMC-W6090-05 0.5 m JEPMC-W6090-10 1.0 m JEPMC-W6090-30 3.0 m 14.2.7 CN1 Pin Layout Diagram 14.2.8 Standard Cable Wiring Table The following shows the pin arrangement for standard cable JEPMC-W6090.
  • Page 63 14.2 AO–01 (Analog Output) Module 14.2.9 AO-01 Module Connector Connection Example 14.2.9 AO-01 Module Connector Connection Example  CN1 Connector Connection Example  Use the AO-01 standard cable (JEPMC-W6090-) for the connection to the external device. Use the junction terminal block because the distance between the external devices and the module are different as seen on the above diagram.
  • Page 64 14.2 AO–01 (Analog Output) Module 14.2.9 AO-01 Module Connector Connection Example...

  • Page 65: Digital Output) Module

    14.3 DO–01 (Digital Output) Module 14.3.1 Appearance/Indicators 14.3 DO–01 (Digital Output) Module 14.3.1 Appearance/Indicators 14.3.2 Module Functions The DO–01 module is equipped with 64 digital outputs. 14.3.3 Output Circuit Specifications The following table shows the DO-01 Module output circuit specifications. Item Specifications Outputs...
  • Page 66 14.3 DO–01 (Digital Output) Module 14.3.4 DO-01 Digital Output Circuit (Sink Mode Output) Connection Example 14.3.4 DO-01 Digital Output Circuit (Sink Mode Output) Connection Example +24V Photocoupler DO_24V Output register DO_OUT Transistor DO_COM  A fuse is inserted into the output common line of the DO-01 Module for circuit protection.
  • Page 67 14.3 DO–01 (Digital Output) Module 14.3.6 Standard Cable Model and External Appearance 14.3.6 Standard Cable Model and External Appearance Name Model Length External Appearance (JEPMC-W6060-) JEPMC-W6060-05 0.5 m Cables for 50-core JEPMC-W6060-10 1.0 m DO-01 Modules Loose wires JEPMC-W6060-30 3.0 m 14.3.7 Connector Pin Arrangement The DO-01 Module Connector (CN1 and CN2) pin arrangement is...
  • Page 68 14.3 DO–01 (Digital Output) Module 14.3.8 Standard Cable Wiring Table CN2 Connector Pin Arrangement Pin Arrangement Viewed from Wiring Side +24V_5 OV_5 DO_32 DO_33 DO_34 DO_35 DO_36 DO_37 DO_38 DO_39 OV_5 OV_5 +24V_6 OV_6 DO_40 DO_41 DO_42 DO_43 DO_44 DO_45 DO_46 DO_47 OV_6...
  • Page 69 14.3 DO–01 (Digital Output) Module 14.3.8 Standard Cable Wiring Table Wire Color Marking Signal Name Function     Continuous Orange DO_26/68 Digital output 26/60     Continuous Gray DO_28/60 Digital output 28/62     Continuous DO_30/62 Digital output 30/64 White...

  • Page 70: Lio-01/02 Module

    14.4 LIO-01/02 Module 14.4.1 Appearance 14.4 LIO-01/02 Module 14.4.1 Appearance External Appearance The following figure shows the external appearance of the LIO-01/02 Modules LED indicators Switch I/O connector 14.4.2 Outline of Functions The LIO-01 Module provides digital I/O and encoder input functions. There are 16 digital inputs (DI) and 16 digital outputs (DO) for the digital I/O function.
  • Page 71 14.4 LIO-01/02 Module 14.4.3 LED Indicators and Switch Settings 14.4.3 LED Indicators and Switch Settings The LIO-02 Module status display LED indicators (LD1 to LD8) change based on the SW1 rotary switch settings. The following table shows the ON/OFF indicator display for digital input and digital output.
  • Page 72 14.4 LIO-01/02 Module 14.4.4 Specifications 14.4.4 Specifications Module Specifications Item Specifications Name LIO-01/02 Model JAPMC-IO2300/JAPMC-IO2301 16 inputs Digital Inputs 24VDC, 4.1 mA, combined sink mode/source mode inputs (DI-01 also used for position registation latch.) 16 outputs Digital Outputs 24VDC transistor open-collector outputs, sink mode (-01)/Source mode (-02) outputs Phase A/B/Z inputs Phase-A/B: 5V differential input, not isolated, Max frequency: 4 MHz...
  • Page 73 14.4 LIO-01/02 Module 14.4.5 Digital Input Circuit (Sink Mode Input) Connection Example 14.4.5 Digital Input Circuit (Sink Mode Input) Connection Example +24 V DI_COM Input register 5.6k Ω/0.5 W DI_IN 14.4.6 Digital Input Circuit (Source Mode Input) Connection Example +24 V 22 kΩ...
  • Page 74 14.4 LIO-01/02 Module 14.4.7 Output Circuit 14.4.7 Output Circuit The following table shows the LIO-01/02 Module output circuit specifications. Item Specifications Outputs 16 points LIO-01 Transistor, open collector sink mode outputs Output Format LIO-02 Transistor, open collector source mode outputs Isolation Method Photocoupler ...
  • Page 75 14.4 LIO-01/02 Module 14.4.9 LIO-02 Digital Output Circuit (Source Mode Output) Connection Example 14.4.9 LIO-02 Digital Output Circuit (Source Mode Output) Connection Example +24V DO_24V Output register DO_OUT DO_COM 14.4.10 Pulse Input Circuit The following table shows the LIO-01/02 Module encoder circuit specifications.
  • Page 76 14.4 LIO-01/02 Module 14.4.12 LIO–01/02 Standard Cable Wiring Table 14.4.12 LIO–01/02 Standard Cable Wiring Table Connector Pin Arrangement The following table shows the connector pin arrangement for LIO-01/02 Modules viewed from the wiring side. Wire Marking Signal Wire Color Function Name Color Marking...
  • Page 77 14.4 LIO-01/02 Module 14.4.13 Connector Specifications Wire Marking Signal Wire Color Function Name Color Marking   DO_08 Pink Black Output 8    DO_06 Orange Black Output 6    DO_04 Gray Black Output 4    DO_02 White Black...
  • Page 78 14.4 LIO-01/02 Module 14.4.15 LIO-01 Module Connections 14.4.15 LIO-01 Module Connections Pulse Generator Phase-A 220Ω Pulse input Phase-B 220Ω Latch input or phase-Z Latch input or phase-Z pulse PCL5 pulse PCL12 DI_COM0 24 VDC Digital input DI_00 DI_01 DI_02 DI_03 External input signals DI_04 DI_05...
  • Page 79 14.4 LIO-01/02 Module 14.4.16 LIO-02 Module Connections 14.4.16 LIO-02 Module Connections Pulse generator Phase-A 220W Phase-B Pulse input 220W Latch input or Latch input PCL5 phase-Z pulse or phase-Z PCL12 pulse DI_COM0 24 VDC Digital input DI_00 DI_01 DI_02 DI_03 External input DI_04 signals...

  • Page 80: Lio-04/05 Modules

    I/O connector (CN2) 14.5.2 Outline of Functions The LIO-04/05 Modules are Optional Boards for the MP2300Siec which provide a digital I/O function. There are 32 digital inputs (DI) and 32 digital outputs (DO) (sink mode outputs) for the digital I/O function.
  • Page 81 14.5 LIO-04/05 Modules 14.5.4 Switch Settings 14.5.4 Switch Settings The LIO-04/05 Module status display the LED indicators (LD1 to LD8) change based on the SW1 rotary switch setting. The following table shows the ON/OFF indicator display for digital input and digital output.
  • Page 82 14.5 LIO-04/05 Modules 14.5.5 Module Specifications 14.5.5 Module Specifications The following table shows the hardware specifications of the LIO-04/ 05 Module. Item Specifications Name LIO-04/LIO-05 Model JAPMC-IO2303/JAPMC-IO2304 32 inputs 24VDC, 4.1 mA, combined sink mode/source mode inputs (DI-00, 01, 16, and 17 also used for interrupts.) Digital Inputs Simultaneously ON Inputs 16 points (8 inputs/common): At ambient temperature of 55C and 24VDC...
  • Page 83 14.5 LIO-04/05 Modules 14.5.7 Digital Input Circuit (Sink Mode Input) Connection Example 14.5.7 Digital Input Circuit (Sink Mode Input) Connection Example +24V DICOM Input register 5.6kΩ/ 0.5W DI_IN Photocoupler 14.5.8 Digital Input Circuit (Source Mode Input) Connection Example +24V DICOM Input register 5.6kΩ/ 0.5W DI_IN...
  • Page 84 14.5 LIO-04/05 Modules 14.5.9 Output Circuit 14.5.9 Output Circuit The following table shows the LIO-04/05 Module’s output circuit specifications. Item Specifications Outputs 32 points LIO-04 Transistor, sink mode output Output Format LIO-05 Transistor, source mode output Isolation Method Photocoupler Output Voltage +24VDC (+192 to +28.8VDC) Output Current 100 mA Max...
  • Page 85 14.5 LIO-04/05 Modules 14.5.11 LIO-05 Digital Output Circuit (Source Mode Output) Connection Example 14.5.11 LIO-05 Digital Output Circuit (Source Mode Output) Connection Example +24V +24V Output Transistor register DO_OUT Photocoupler 14.5.12 LIO-04 Module Connector Pin Arrangement The LIO-04 Module Connector (CN1 and CN2) pin arrangements are shown below.
  • Page 86 14.5 LIO-04/05 Modules 14.5.13 Standard Cable Wiring Table CN2 Connector Pin Arrangement Pin Arrangement Viewed from Wiring Side DICOM_3 N.C. DI_16 DI_17 DI_18 DI_19 DI_20 DI_21 DI_22 DI_23 DICOM_4 N.C. DI_24 DI_25 DI_26 DI_27 DI_28 DI_29 DI_30 DI_31 N.C. N.C. DO_16 DO_17 DO_18...
  • Page 87 14.5 LIO-04/05 Modules 14.5.13 Standard Cable Wiring Table Wire Color Markings Signal Name Function     DO_08/24 Digital output 8 Yellow     DO_10/26 Digital output 10 Pink     Continuous N.C. Orange     Continuous +24V_2/4 24V power supply 2 Gray...
  • Page 88 14.5 LIO-04/05 Modules 14.5.14 LIO-05 Module Connector Pin Arrangement 14.5.14 LIO-05 Module Connector Pin Arrangement The LIO-05 Module Connector (CN1 and CN2) pin arrangements are shown below. CN1 Connector Pin Arrangement Pin Arrangement Viewed from Wiring Side DICOM_1 N.C. DI_00 DI_01 DI_02 DI_03...
  • Page 89 14.5 LIO-04/05 Modules 14.5.15 Standard Cable Wiring Table 14.5.15 Standard Cable Wiring Table The wiring table for the standard cable JEPMC-W6060- is shown below. Wire Color Markings Signal Name Function  DICOM_1/3 Input common 1/3 Orange  DI_00/16 Digital input 0/16 Gray ...
  • Page 90 14.5 LIO-04/05 Modules 14.5.15 Standard Cable Wiring Table Wire Color Markings Signal Name Function DO_07/23 Digital output 6 Gray — — — Continuous N.C. White — — — Continuous DO_09/25 Digital output 8 Yellow — — — Continuous DO_11/26 Digital output 10 Pink —...
  • Page 91 14.5 LIO-04/05 Modules 14.5.16 LIO-04 Module Connector Connection Examples 14.5.16 LIO-04 Module Connector Connection Examples  CN1 Connector Connection Example JEPMC-IO2303 24 VDC CN1 connector pin No. Com- Photocoupler mon 1 5.6 kW Input 0 Input 1 Input 6 Input 7 24 VDC Com- Photocoupler...
  • Page 92 14.5 LIO-04/05 Modules 14.5.16 LIO-04 Module Connector Connection Examples  CN2 Connector Connection Example JEPMC-IO2303 24 VDC CN2 connector pin No. Com- Photocoupler mon 3 5.6 kW Input 16 Input 17 Input 22 Input 23 24 VDC Com- mon 4 Photocoupler 24 VDC Output 16...
  • Page 93 14.5 LIO-04/05 Modules 14.5.17 LIO-05 Module Connector Connection Examples 14.5.17 LIO-05 Module Connector Connection Examples  CN1 Connector Connection Example JEPMC-IO2304 24 VDC CN1 connector pin No. Com- Photocoupler mon 1 5.6 kW Input 0 Input 1 Input 6 Input 7 Fuse blowout detection circuit DC24V...
  • Page 94 14.5 LIO-04/05 Modules 14.5.17 LIO-05 Module Connector Connection Examples  CN2 Connector Connection Example JEPMC-IO2304 24 VDC CN2 connector Com- pin No. Photocoupler mon 3 5.6 kW Input 16 Input 17 Input 22 Input 23 Fuse blowout detection circuit 24 VDC 24 VDC Com- mon 4...

  • Page 95: Module

    14.6 LIO-06 Module 14.6.1 Module External Appearance 14.6 LIO-06 Module 14.6.1 Module External Appearance LI O -06 R U N A LM C N 1 14.6.2 Outline of Functions The LIO-06 Module has digital I/O, analog I/O, and pulse encoder functionality, including a registration latch input.
  • Page 96 14.6 LIO-06 Module 14.6.4 Option Board Specifications 14.6.4 Option Board Specifications Item Specification Number of Inputs 8/Common Input Method Sink/Source Isolation Photocoupler Isolation Input Voltage DC24V±20% (DC19.2 to 28.8V) Digital Input Input Current 4.1mA (TYP) ON Voltage/Current At least 15V/At least 2mA OFF Voltage/Current 5V Max/1mA Max ON/OFF Time...
  • Page 97 14.6 LIO-06 Module 14.6.4 Option Board Specifications Item Specification Number of Channels Input Method 5V Differential Max Frequency 4MHz Isolation Non-isolated A/B Phase Counting System Pulse/Direction UP/DOWN Counter 2 (Z-phase latch or digital input latch) Number of Input The digital input latch is used in conjunction with DI-01 on pin 39. Circuits Z-phase Latch Digital Input Latch...
  • Page 98 14.6 LIO-06 Module 14.6.5 Digital Input Circuit 14.6.5 Digital Input Circuit The specifications of the LIO-06 module digital input circuit are shown below. Item Specification Number of Inputs Input Method Sink/Source Isolation Photocoupler Isolation Input Voltage DC24V±20% Input Current 4.1mA (TYP) ON Voltage/Current At least 15V/2.0mA OFF Voltage/Current...
  • Page 99 14.6 LIO-06 Module 14.6.7 Digital Output Circuit 14.6.7 Digital Output Circuit The specifications of the LIO-06 digital output circuit are shown below. Item Specification Number of Outputs Output Method Transistor Open Collector Sink Output Isolation Photocoupler Isolation External Power Supply Voltage DC24V±20% Output Current 100mA Max...
  • Page 100 14.6 LIO-06 Module 14.6.9 Analog Input Circuit 14.6.9 Analog Input Circuit The specifications of the LIO-06 analog input circuit are shown below. Item Specification Analog Input Range -10 to +10V Number of Input Channels Isolation Non-isolated Maximum Rated Input ±15V Input Impedance Approx.
  • Page 101 14.6 LIO-06 Module 14.6.11 Analog Input Characteristics Response Chart 14.6.11 Analog Input Characteristics Response Chart The following shows an analog input response chart and input characteristics diagram for the LIO-06 module. Input Characteristics Response Chart Analog Input Value Input Register Value -10.5V -32768 -10.0V...
  • Page 102 14.6 LIO-06 Module 14.6.12 Analog Output Circuit 14.6.12 Analog Output Circuit The specifications of the LIO-06 analog output circuit are shown below. Item Specification Output Range -10 to +10V Number of Output Channels Isolation Non-isolated Maximum Permissible Load Current ±5mA Resolution 16-Bit (-31276 to +31276) 25ºC...
  • Page 103 14.6 LIO-06 Module 14.6.15 Encoder Circuit Voltage Output Characteristics Diagram Analog Output Value 14.6.15 Encoder Circuit The specifications of the LIO-06 encoder circuit are shown below. Item Specification Number of Encoders 1 channel (A/B/Z-phase Input) A/B-phase: 5V differential input, non-isolated, max frequency 4MHz Input Circuits Z-phase: 5V/12V/24V photocoupler input, max frequency 500kHz Input Mode...
  • Page 104 14.6 LIO-06 Module 14.6.16 Encoder Input Circuit Connection Example 14.6.16 Encoder Input Circuit Connection Example Pulse Generator A-phase B-phase 14.6.17 LIO–06 Connectors and Pin Layouts  Connectors Item Description LIO-06 Connector Use Connector 10250-52A3PL (Sumitomo 3M) (RoHS-compatible) 10150-3000VE (Sumitomo 3M) Connector unit Connector Unit 10150-3000PE (Sumitomo 3M)
  • Page 105 14.6 LIO-06 Module 14.6.18 Standard Cable Model and External Appearance 14.6.18 Standard Cable Model and External Appearance Name Model Length External Appearance (JEPMC-W2064--E) 0.5 m JEPMC-W2064-A5-E Cable for LIO-06 Module 50-core JEPMC-W2064-01-E Loose wires (Single loose wire) JEPMC-W2064-03-E 14.6.19 Standard Cable Wiring Table The following shows the standard cable wiring for the JEPMC-W2064 cable.
  • Page 106 14.6 LIO-06 Module 14.6.19 Standard Cable Wiring Table Wire Color Markings Signal Name Function White — N.C. Yellow — B_Pulse+ Pink — B_Pulse- Orange — — Pulse input ground Gray — — N.C. White — — N.C. Z-phase latch input common Yellow —...
  • Page 107 14.6 LIO-06 Module 14.6.20 LIO-06 Module Connector Connection Example 14.6.20 LIO-06 Module Connector Connection Example An example of LIO-06 module connector connection is shown below. Relay Terminal Block External Device -15V Analog Output AO_GND +10V External Device -15V AI_GND Analog Input +10V Pulse Generator Pulse Input...
  • Page 108 14.6 LIO-06 Module 14.6.20 LIO-06 Module Connector Connection Example...

  • Page 109: Cable Diagrams

    15.1 JEPMC-W2060 15 Cable Diagrams 15.1 JEPMC-W2060 15.2 JEPMC-W2061...

  • Page 110: Jepmc-W2063

    15.3 JEPMC-W2063 15.3 JEPMC-W2063 15.4 JEPMC-W6060...

  • Page 111: Cable Shielding, Segregation & Noise Immunity

    16 Cable Shielding, Segregation & Noise Immunity Proper SMC 3010 Shields tied Terminal Block back at device Connector Case PROPER Shield connected across terminal block. Shields tied Terminal Block back at device Connector Case PROPER PROPER Shield tied back at Shields of field terminal block.

  • Page 113: Firmware Upgrade Procedure

    7) When the controller upgrade is complete, the screen will indicate to switch off the SUP DIP switch and reboot the controller. 8) The firmware update is complete. More detailed instructions (including firmware history) are available for download from Yaskawa’s website: www.yaskawa.com/iecSupport...
  • Page 116 Yaskawa . . . A World of Automation Solutions Yaskawa Electric America, Inc. Yaskawa Electric Europe Yaskawa Electric Corporation Chicago-Corporate Headquarters Hauptstrasse 185, 65760 New Pier Takeshiba 2121 Norman Drive South Eschborn, Germany South Tower, 1-16-1 Kaigan Waukegan, Illinois 60085...

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