Toro Greensmaster Flex 1820 Operator's Manual
Walk-behind, reel-blade lawn mower
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- Operator's manual (20 pages) ,
- Service manual (198 pages) ,
- Instructions manual (16 pages)
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Summary of Contents for Toro Greensmaster Flex 1820
- Page 1 Form No. 3404-369 Rev C Greensmaster ® Flex ™ 1820 and 2120 Traction Unit Model No. 04044—Serial No. 316000001 and Up Model No. 04045—Serial No. 316000001 and Up *3404-369* C Register at www.Toro.com. Original Instructions (EN)
- Page 2 Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model © 2017—The Toro® Company Contact us at www.Toro.com. 8111 Lyndale Avenue South...
- Page 3 Controls System Maintenance ......34 Safety ............... 4 Adjusting the Traction Control......34 Safe Operating Practices........4 Adjusting the Reel Control ........ 35 Toro Mower Safety..........5 Storage ..............36 Sound Power Level ..........6 Sound Pressure Level ........6 Vibration Level............ 6 Safety and Instructional Decals ......
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Page 4: Safety
Safety • Warning—Fuel is highly flammable. Take the following precautions: – Store fuel in containers specifically designed This machine has been designed in accordance with for this purpose. EN ISO 5395:2013 and ANSI B71.4-2012. – Refuel outdoors only and do not smoke while Improper use or maintenance by the operator or owner refuelling. -
Page 5: Toro Mower Safety
The following list contains safety information specific • Keep all nuts, bolts and screws tight to be sure the to Toro products or other safety information that you equipment is in safe working condition. must know that is not included in the CEN, ISO, or •... -
Page 6: Sound Power Level
Keep everyone away. Vibration Level • To ensure safety and accuracy, have an Authorized Toro Distributor check the maximum engine speed Hand-Arm with a tachometer. The maximum governed engine • Model 04044 speed should be between 3,190 and 3,340 rpm. -
Page 7: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal117-2718 117–2718 decal120-9598 120-9598 1. Brake 4. Parking brake 2. - Page 8 decal120-2769 120–2769 1. Toxic gas inhalation 4. Warning—disconnect the hazard—do not operate spark-plug wire and read indoors. the instruction before servicing or performing maintenance. 2. Explosion hazard—shut 5. Hot surface/burn off the engine and keep hazard—do not touch away from open flames hot surfaces.
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Page 9: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Prepare the traction unit (optional). Bolt, 3/8 x 3/4 inch Install the cutting unit to the traction unit. Handle retainer Install the handle retainers. -
Page 10: Preparing The Traction Unit
Note: Determine the left and right sides of the machine from the normal operating position. Installing the Cutting Unit to the Traction Unit Preparing the Traction Unit Parts needed for this procedure: Optional Bolt, 3/8 x 3/4 inch No Parts Required Procedure Procedure 1. -
Page 11: Installing The Handle Retainers
Installing the Handle Retainers Parts needed for this procedure: Handle retainer Hairpin cotter g000483 Figure 6 1. Transmission coupling Procedure 1. While supporting the handle, remove the cable 4. Maneuver the traction unit frame (Figure ties securing the handle clamps to the side forward until it engages the cutting unit pivot plates (Figure... -
Page 12: Installing The Transport Wheels
Installing the Transport Wheels Parts needed for this procedure: Transport wheels (Optional Transport Wheel Kit, Model 04123) Procedure 1. Push the kickstand down with your foot in the center of the kickstand and pull up on the lower center machine handle until the kickstand g000475 Figure 10 has rotated forward, over center... -
Page 13: Installing The Grass Basket
Installing the Grass Basket Parts needed for this procedure: Grass basket Procedure g032408 Figure 12 1. Grasp the basket by the handle (Figure 11). 1. Pitch arm contact point g032407 Figure 11 1. Basket hooks 2. Guide the basket lip between the cutting unit side plates and over the front roller (Figure 11). -
Page 14: Product Overview
Throttle Control Product Overview The throttle control (Figure 14 Figure 15) is located on the right, rear side of the control panel. Rotate the throttle to regulate the engine speed. g032409 Figure 13 1. Traction and reel-drive 6. Fuel tank engagement lever 2. - Page 15 Service Brake The service brake (Figure 17) is located on the left front side of the handle. Pulling the lever back will apply the service brake. You must release the brake before you engage the traction drive. g016853 g000494 Figure 17 Figure 16 1.
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Page 16: Choke Lever
Choke Lever Recoil-Starter Handle The choke lever (Figure 18) is located on the engine. Pull the recoil-starter handle (Figure 20) to start the The lever has 2 positions: R and C . Move the engine. HOKE choke lever to the half-open position when starting a cold engine. - Page 17 G018142 g018142 Figure 23 1. Kickstand—S 3. Kickstand—S TORAGE ERVICE position position 2. Locking pin g018793 g018793 Figure 21 1. Lower center machine 2. Kickstand loop handle g016833 Figure 22 1. Kickstand 2. Kickstand loop • To prevent the unit from tipping backward when removing the reel, lower the kickstand and push in the locking pin to lock it in the S position...
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Page 18: Specifications
Contact your Authorized Service Dealer or Distributor or go to Filling the Fuel Tank www.Toro.com for a list of all approved attachments and accessories. The fuel tank capacity is 3.0 L (0.79 gallons). •... - Page 19 • Do not use gasoline containing methanol. DANGER • Do not store fuel either in the fuel tank or fuel In certain conditions during fueling, static containers over the winter unless a fuel stabilizer electricity can be released causing a spark is used.
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Page 20: Adjusting The Handle Height
Adjusting the Handle Angle 1. Remove the hairpin cotters from the handle retainers on each side of the machine (Figure 27). g018269 g018269 Figure 25 1. Fuel-tank cap 2. Install the fuel-tank cap and wipe up any spilled gasoline. Adjusting the Handle g017005 Height Figure 27... -
Page 21: Starting And Shutting Off The Engine
Shutting Off the Engine 1. Move the traction and reel drive controls to the D position, the throttle control to ISENGAGED , and the on/off switch to O 2. Pull the molded spark-plug wire off of the spark plug to prevent the possibility of accidental starting before storing the machine. -
Page 22: Mowing Tips
(Figure 30). When operating the machine in low light conditions, use the optional LED Light Kit, available from your Authorized Toro Distributor. Operating the Controls after Mowing Important: Do not use other light systems with this machine as they will not operate properly with 1. -
Page 23: Checking The Operation Of The Interlock Switches
2. Empty the grass basket of clippings, install the 4. With the OPC pressed and the traction lever grass basket on the machine, and commence engaged, release the OPC (Figure 31). The the transport operation. traction lever should disengage. If the traction lever does not disengage, the interlock system needs service. -
Page 24: Releasing The Transmission
Checking the Brake-Interlock Releasing the Transmission Switch If the machine becomes disabled, you can disengage the drum from the transmission to allow the machine 1. Push the kickstand down with your foot and pull to be maneuvered. up on the handle support until the kickstand has rotated forward, over center. -
Page 25: Setting The Machine To Match Turf Conditions
Setting the Machine to Match Turf Conditions Use the following table to set the machine to match turf conditions. Bedbars: Standard and Optional (Flex/eFlex 2120 Machines) Part Number Description Aggressiveness Comments 106-2468-01 Non-Aggressive Less Red, Standard 99-3794-03 Aggressive More Black Bedbars: Standard and Optional (Flex/eFlex 1820 Mowers) 110-2282-01 Non-Aggressive... -
Page 26: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Important: When using the machine in conjunction with the Trans Pro 80, always use the stops on the trailer when servicing the machine. Overtipping can result in fuel spillage. The stop on the Rail Ramp Kit requires a broom handle or similar item to be inserted through the holes behind the wheels. -
Page 27: Daily Maintenance Checklist
Daily Maintenance Checklist Important: Duplicate this page for routine use. Maintenance For the week of: Check Item Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the parking brake operation. Check that pivot joints operate freely. Check the fuel level. -
Page 28: Engine Maintenance
Engine Maintenance Servicing the Engine Oil Fill the crankcase with approximately 0.6 L (20 fl oz) of the proper viscosity oil before starting. Use a high-quality oil having the American Petroleum Institute (API) service classification SE or higher. Select the proper oil viscosity (weight) based on the ambient temperature. -
Page 29: Servicing The Air Cleaner
4. Install the drain plug and refill the crankcase with the specified oil. 5. Wipe up any spilled oil. 6. Dispose of the used oil properly. Recycle according to local codes. Servicing the Air Cleaner Service Interval: Every 50 hours 1. -
Page 30: Servicing The Spark Plug
Servicing the Spark Plug Fuel System Maintenance Service Interval: Every 100 hours Use an NGK BR6HS spark plug or equivalent. The correct air gap is 0.6 to 0.7 mm (0.024 to 0.028 inch). Cleaning the Fuel Cup and 1. Pull the molded wire off the spark plug (Figure Fuel-Tank Screen 38). -
Page 31: Replacing The Fuel Line
Electrical System 4. Remove the fuel-tank screen from inside the fuel tank. Maintenance 5. Clean the screen in clean fuel and install it in the tank. 6. Install the fuel-tank cap to the fuel tank. Servicing the Traction Interlock Switch Replacing the Fuel Line Use the following procedure if the switch needs Service Interval: Every 1,000 hours... -
Page 32: Servicing The Brake-Interlock Switch
Servicing the Brake Maintenance Brake-Interlock Switch Adjusting the 1. Make sure that the engine is off. Service/Parking Brake 2. Remove the control panel. 3. Engage the service-brake lever and engage the If the service/parking brake slips when operated, parking-brake latch. adjust the cable as follows: 4. -
Page 33: Belt Maintenance
Belt Maintenance D. Make sure that the compression spring is applying the proper tension on the belt. E. Tighten the bearing housing mounting nut. Inspecting the Reel-Drive F. Install the belt cover. Belt Visually Inspecting the Reel Service Interval: Every 1,000 hours 1. -
Page 34: Transmission-Belt Tensioner
Engaging/Disengaging Controls System the Transmission-Belt Maintenance Tensioner Adjusting the Traction The transmission belt is tensioned by a spring loaded idler pulley. If you must engage or disengage the Control belt tension, use a 3/8 inch wrench to rotate the engage/disengage shaft (Figure 47) to the desired Service Interval: Every 500 hours—Replace the... -
Page 35: Adjusting The Reel Control
• The reel stopping time must be less than 7 seconds with the reel to bedknife backed off. • Refer to the Service Manual or contact your authorized Toro distributor for further assistance. g017020 Figure 50 1. Reel-control cable 2. Jam nuts 3. -
Page 36: Storage
Repair or replace any part that is worn or damaged. 4. Paint all scratched or bare metal surfaces. Paint is available from your authorized Toro distributor. 5. Store the machine in a clean, dry garage or storage area. Cover the machine to protect it... - Page 37 Notes:...
- Page 38 Notes:...
- Page 39 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 40 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.