Ansul INERGEN 150-BAR Manual
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Ansul INERGEN 150-BAR Manual

Ansul INERGEN 150-BAR Manual

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INERGEN 150-BAR SYSTEMS
Component Sheet Library
One Stanton Street / Marinette, WI 54143-2542, USA / +1-715-735-7411 / www.ansul.com
Copyright © 2013 Tyco Fire Products LP. / All rights reserved. / Form No. PN416655 Component Sheets
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  • Page 1 INERGEN 150-BAR SYSTEMS Component Sheet Library One Stanton Street / Marinette, WI 54143-2542, USA / +1-715-735-7411 / www.ansul.com Copyright © 2013 Tyco Fire Products LP. / All rights reserved. / Form No. PN416655 Component Sheets...
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  • Page 3 CV-98 CYLINDER SHIPPING ASSEMBLY – BIS APPROVALS F-2011150-1 CV-98 ELECTRIC ACTUATOR F-9878-3 1-2.1 DELETED — — 1-2.2 AUTOPULSE CONTROL SYSTEM F-9308-5 ANSUL AUTOMAN II-C RELEASING DEVICE F-9495-4 1-3.1 SELECTOR VALVES F-99024-4 1-3.3 VALVE ELECTRIC ACTUATION F-99025-3 1-3.4 PRESSURE OPERATED STACKABLE ACTUATOR F-2001065-1 1-3.5...
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  • Page 5 System Components ANSUL ® UL EX-4510 2-1-12 Page 1-1.1 REV. 5 CV-98 Valve / Cylinder Shipping Assembly Description The equivalent length of the valve is equal to 20 ft (6.1 m) The cylinder is factory filled with INERGEN agent. A single ®...
  • Page 6 If there is ever a malfunction of the CV-98 valve, the complete valve must be sent back to Ansul for warranty replacement. If the exter- nal seal is broken, the warranty is voided. Note: Use Flexible Discharge Bend (Part No. 427082) when attaching valve to supply pipe or manifold.
  • Page 7 If there is ever a mal- function of the CV-98 valve, the complete valve must be sent back to Ansul for warranty replacement. If the external seal is broken, the warranty is voided. Copyright © 2012 Tyco Fire Products LP.
  • Page 9 If there is ever a malfunction of the CV-98 valve, the complete valve must be sent back to Ansul for warranty replacement. If the exter- nal seal is broken, the warranty is voided. Copyright © 2012 Tyco Fire Products LP.
  • Page 11 System Components ANSUL ® UL EX-4510 2-1-12 Page 1-2.1 REV. 3 CV-98 Electric Actuator Description Electrical actuation of a CV-98 INERGEN valve is accom- ® 1 1/8 – 18 plished by a CV-98 electric actuator interfaced through an AUTOPULSE Control System. This actuator can be used in hazardous environments where the ambient temperature range is between 32 °F to 130 °F (0 °C to 54 °C).
  • Page 13 Refer to the Ansul Detection and Control Application Manual for detailed information concerning all AUTOPULSE Control Systems. 002195 ANSUL, AUTOPULSE and INERGEN are trademarks of Ansul Incorporated or its affiliates. TYCO SAFETY PRODUCTS, MARINETTE, WI 54143-2542 715-735-7411 Form No. F-9308-5...
  • Page 15 Shipping Assembly Part No. Description 17728 ANSUL AUTOMAN II-C Releasing Device, 24 VDC 31492 ANSUL AUTOMAN II-C Releasing Device, Explosion-Proof, 24 VDC 32525* ANSUL AUTOMAN II-C Releasing Device, Explosion-Proof, 120 VAC 32526* ANSUL AUTOMAN II-C Releasing Device, Explosion-Proof, 240 VAC 5373...
  • Page 17 System Components ANSUL ® UL EX-4510 2-1-12 Page 1-3.3 REV. 4 Selector Valves Description Selector valves are used to direct the flow of INERGEN When electric actuation is required for the 2 1/2 in., 3 in. ® into a single hazard of a multiple hazard system.
  • Page 18 3 in. 3 in. 4 in. Flanged – 4 in. (406) 5 3/4 (146) 8 3/4 (222) 19 7/8 (505) Copyright © 2012 Tyco Fire Products LP.---- One Stanton Street +1-715-735-7411 All rights reserved. Marinette, WI 54143-2542 www.ansul.com Form No. F-99024-04...
  • Page 19 System Components ANSUL ® UL EX-4510 2-1-12 Page 1-3.4 REV. 3 Valve Electric Actuation Description 1 1/4 – 18 Electrical actuation of an agent cylinder and/or selector valves is accomplished by an HF electric actuator interfaced through an AUTOPULSE Control System. This actuator can be used in hazardous environments where the ambient tem- perature range is between 0 °F to 130 °F (–18 °C to 54 °C).
  • Page 21 System Components ANSUL ® UL EX-4510 2-1-12 Page 1-3.5 REV. 1 Pressure-Operated Stackable Actuator Description 1 1/8 – 18 UNEF The Pressure-Operated Stackable Actuator (Part No. 2.309 IN. 428566) is necessary when pneumatic actuation is required (59 mm) on any selector valve. This actuator is installed on top of the selector valve and a 1/4 in.
  • Page 23 1 1/4 – 18 UNEF Ø 2.50 3.025 1 1/8 – 18 UNEF 006037 ANSUL and INERGEN are trademarks of Ansul Incorporated or its affiliates. TYCO SAFETY PRODUCTS, MARINETTE, WI 54143-2542 715-735-7411 Form No. F-2001066 © 2001 Ansul Incorporated...
  • Page 25 Plunger:......Stainless Steel ANSUL and INERGEN are trademarks of Ansul Incorporated or its affiliates.
  • Page 27 System Components ANSUL ® UL EX-4510 2-1-12 Page 1-3.8 Selector Valve Pneumatic Actuation Line Kit Description The Selector Valve Pneumatic Actuation Line Kit (Part No. 436127) is used to control the pressure in the actuation lines of the selector valves. One selector valve pneumatic actuation line kit is required for each Pneumatic Actuator (Part No.
  • Page 29 System Components ANSUL ® UL EX-4510 2-1-12 Page 1-4 REV. 1 Booster Actuator/Selector Valve Adaptor Description The Booster Actuator/Selector Valve Adaptor, Part No. 430832, is used to adapt the booster actuator to the 3 and 4 in. selector valves (Part Nos. 857433 and 857445). The actuator/adaptor is mounted to the selector valve and the booster (Part No.
  • Page 31 System Components ANSUL ® UL EX-4510 2-1-12 Page 1-4.1 REV. 5 Lever Release Actuator Description Component Material Approvals The manual lever release actuator provides a manual All Manual Brass with UL Listed (EX-4510); means of actuating cylinder valves and selector valves.
  • Page 33 System Components ANSUL ® UL EX-4510 2-1-12 Page 1-5 REV. 3 Manual Pull Box Description The pull box on an INERGEN system is used to provide ® mechanical release of the system from a manually operat- Component Material Approvals ed remote station. Two types of pull boxes are available.
  • Page 34 MARK ON CABLE FOR SPARE SHOWS DISCS AND WASHERS CAST BRASS BODY BRASS HAMMER AND CHAIN (PAINTED RED) SECURED TO BOX Copyright © 2012 Tyco Fire Products LP. One Stanton Street +1-715-735-7411 All rights reserved. Marinette, WI 54143-2542 www.ansul.com Form No. F-9318-04...
  • Page 35 System Components ANSUL ® UL EX-4510 2-1-12 Page 1-6 REV. 3 Cable with Swaged End Fitting Description The 1/16 in. diameter cable is used to attach remote manu- al pull boxes to cylinder valves, pull equalizers and control Component Material Approvals boxes.
  • Page 37 System Components ANSUL ® UL EX-4510 2-1-12 Page 1-7 REV. 3 Corner Pulley Description The corner pulley is required on an INERGEN system type is made of forged brass and is threaded for 3/8 in. ® whenever a mechanical release pull cable run involves NPT pipe.
  • Page 38 FACE FOR 4 3/16 IN. RUNNING CABLE (10.6 cm) LEAD-CLAD COPPER GASKET ADAPTOR 2 7/8 IN. (7.3 cm) 001815 00690 Copyright © 2012 Tyco Fire Products LP. One Stanton Street +1-715-735-7411 All rights reserved. Marinette, WI 54143-2542 www.ansul.com Form No. F-9319-05...
  • Page 39 System Components ANSUL ® UL EX-4510 2-1-12 Page 1-8 REV. 2 Dual/Triple Control Boxes Description The dual/triple control boxes allow manual actuation of a Shipping Assembly cylinder valve from two or three remote pull stations. Two Part No. Description styles of control boxes are available. Part No. 842784 is...
  • Page 40 3 1/4 IN. (8.2 cm) End View 000685 * Adaptors furnished for use with 1/2 in. EMT – Part No. 845780 Copyright © 2012 Tyco Fire Products LP. One Stanton Street +1-715-735-7411 All rights reserved. Marinette, WI 54143-2542 www.ansul.com Form No. F-9322-03...
  • Page 41 System Components ANSUL ® UL EX-4510 2-1-12 Page 1-9 REV. 5 Remote Cable Pull Equalizer Description The remote cable pull equalizer is used in systems where and outlet connections are threaded for 3/8 in. pipe. If manual actuation of the cylinder valve and operation of a 1/2 in.
  • Page 42 3 1/4 IN. (8.2 cm) End View * Adaptors furnished for use with 1/2 in. E.M.T. – Part No. 845780 Copyright © 2012 Tyco Fire Products LP. One Stanton Street +1-715-735-7411 All rights reserved. Marinette, WI 54143-2542 www.ansul.com Form No. F-9338-05...
  • Page 43 System Components ANSUL ® UL EX-4510 2-1-12 Page 1-11 REV. 3 Pressure Bleeder Plug – 1/4 in. Description The pressure bleeder plug must be used to relieve the pressure in closed actuation lines. The plug relieves the ORIFICE pressure through a small orifice. This slow relief of pressure does not affect the function of the actuation line.
  • Page 45 System Components ANSUL ® UL EX-4510 2-1-12 Page 1-12 REV. 6 Flexible Discharge Bend Description The valve Flexible Discharge Bend (Part No. 427082) is a 5/8 in. (1.59 cm) I.D. extra-heavy flexible hose which con- Shipping Assembly nects the valve discharge outlet to the fixed piping or head- Part No.
  • Page 47 System Components ANSUL ® UL EX-4510 2-1-12 Page 1-13 REV. 5 Check Valves Description Shipping Assembly Check valves are used in main/reserve and selector valve Part No. Description systems. On main/reserve systems, the check valve pre- 840860 1/2 in. check valve...
  • Page 48 (13.9) 5 1/8 (13) 2 in. 6 1/2 (16.5) 5 3/4 (14.6) 2 1/2 in. (20.3) 6 3/4 (17.1) Copyright © 2012 Tyco Fire Products LP. One Stanton Street +1-715-735-7411 All rights reserved. Marinette, WI 54143-2542 www.ansul.com Form No. F-9320-07...
  • Page 49 System Components ANSUL ® UL EX-4510 2-1-12 Page 1-14 REV. 3 Header Vent Plug Description The header vent plug is used to release low pressure build- Shipping Assembly up that may occur in a closed system utilizing selector Part No. Description valves or check valves.
  • Page 51 System Components ANSUL ® UL EX-4510 2-1-12 Page 1-14.1 REV. 5 Stainless Steel Actuation Hose Description The Stainless Steel Actuation Hose is used to connect the actuation line flared tees between each agent tank. The hose has the same thread, 7/16-20, as the flared tees. The actuation hose allows flexibility between the rigid actuation piping and the tank valve.
  • Page 53 System Components ANSUL ® UL EX-4510 2-1-12 Page 1-15 REV. 8 Pressure Reducer/Union Description The pressure reducer/union is required to restrict the flow of INERGEN agent thus reducing the agent pressure ® down stream of the union. The 3000 psi (206.9 bar)
  • Page 55 ANSUL System Components ® UL EX-4510 2-1-12 Page 1-15.1 REV. 6 Pressure Reducer/Nipple Description The pressure reducer/nipple is required to restrict the flow of INERGEN agent thus reducing the agent pressure ® downstream of the nipple. The nipple contains an orifice which is drilled to the specific size hole required based on the flow calculation.* The pressure reducer/nipple part...
  • Page 57 System Components ANSUL ® UL EX-4510 11-1-00 Page 1-15.2 REV. 2 Flanged Pressure Reducer Description Component Material Approvals The flanged pressure reducer assembly is required to Flange Forged Steel UL Listed (EX-4510) restrict the flow of INERGEN agent thus reducing the ®...
  • Page 58 Weld Neck 003653 003654 Threaded Slip-On 003655 003656 ANSUL and INERGEN are trademarks of Ansul Incorporated or its affiliates. Form No. F-99023-2 © 2001 Ansul Incorporated TYCO SAFETY PRODUCTS, MARINETTE, WI 54143-2542 715-735-7411...
  • Page 59 NOTE: Refer to “Nozzle/Pressure Reducer Range Chart” in Design Section for detailed orifice range inform - ation. ANSUL and INERGEN are trademarks of Ansul Incorporated or its affiliates. TYCO SAFETY PRODUCTS, MARINETTE, WI 54143-2542 715-735-7411 Form No. F-99039-1 © 2001 Ansul Incorporated...
  • Page 61 Flange Forged Steel UL Listed (EX-4510) Flange Gasket Stainless Steel Bolts/Nuts Plated Steel, Grade 5 ANSUL and INERGEN are trademarks of Ansul Incorporated or its affiliates. TYCO SAFETY PRODUCTS, MARINETTE, WI 54143-2542 715-735-7411 Form No. F-99021-1 © 2000 Ansul Incorporated...
  • Page 63 System Components ANSUL ® UL EX-4510 2-1-12 Page 1-16 REV. 8 360° Discharge Nozzle Description Discharge nozzles are designed to direct the discharge of Shipping Assembly INERGEN agent using the stored pressure from the cylin- ® Part No. Description ders. Ten sizes of nozzles are available. The system design...
  • Page 65 002743 * Orifice diameter must be specified when ordering nozzle. Refer to Orifice Size Chart in Manual Appendix Section. ANSUL and INERGEN are trademarks of Ansul Incorporated or its affiliates. Form No. F-99020-1 © 2001 Ansul Incorporated TYCO SAFETY PRODUCTS, MARINETTE, WI 54143-2542...
  • Page 67 System Components ANSUL ® UL EX-4510 2-1-12 Page 1-16.2 REV. 2 Nozzle Deflector Shield Description The INERGEN system nozzle deflector shield is used to ® Component Material Approvals control the pattern of the discharge of the INERGEN agent. The deflector shield helps keep the agent discharge away...
  • Page 69 System Components ANSUL ® UL EX-4510 2-1-12 Page 1-17 REV. 9 Cylinder Bracketing Description The cylinder bracketing is designed to rigidly support the welded together, which ever makes the installation more installed INERGEN agent cylinders. The bracketing com- convenient. ® ponents are constructed of heavy structural steel. Bracket...
  • Page 70 RAIL SUPPORT BACK FRAME CYLINDER CLAMP CARRIAGE BOLT WITH NUT CLAMP RIGHT BRACKET FOOT CHANNEL LEFT 002200 BRACKET FOOT Copyright © 2012 Tyco Fire Products LP. One Stanton Street +1-715-735-7411 All rights reserved. Marinette, WI 54143-2542 www.ansul.com Form No. F-9309-09...
  • Page 71 ANSUL System Components ® UL EX-4510 2-1-12 Page 1-18 REV. 5 Pressure Switch – DPST Description The pressure switch can be installed either before or after the pressure reducer in the distribution piping. The pressure switch is operated by the INERGEN agent ®...
  • Page 73 System Components ANSUL ® UL EX-4510 2-1-12 Page 1-18.1 REV. 5 Pressure Switch DPDT – Explosion-Proof Description The pressure switch can be installed either before or after The pressure switch is operated by the INERGEN agent ® the pressure reducer in the distribution piping.
  • Page 75 System Components ANSUL ® UL EX-4510 2-1-12 Page 1-18.2 REV. 4 Pressure Switch – 3PST Description The pressure switch is operated by the INERGEN agent The pressure switch can be installed either before or after ® pressure when the system is discharged. The pressure the pressure reducer in the distribution piping.
  • Page 77 ANSUL System Components ® UL EX-4510 2-1-12 Page 1-19 REV. 3 Pressure Trip Description The pressure trip is connected to the actuation or discharge by use of the pull ring. The link then releases the device line of an INERGEN system. By either pneumatic or man- which performs the auxiliary functions.
  • Page 79 System Components ANSUL ® UL EX-4510 2-1-12 Page 1-20 REV. 3 Pressure Test Assembly Description The Pressure Test Assembly, Part No. 416753 for CV-90 Two pressure tester convertors are also available. These valves and Part No. 423923 for CV-98 valves, is required to...
  • Page 81 ANSUL System Components ® UL EX-4510 2-1-12 Page 1-20.1 REV. 1 Pressure-Operated Siren Description The pressure-operated siren is used to warn personnel of a The design requirements are as follows: system discharge. The siren is operated with the nitrogen Maximum Pipe Length: pressure from the pilot cylinder.
  • Page 83 23 3/8 IN. 5 1/2 IN. (594 mm) (140 mm) 000699 CROSS SECTION OF VALVE 004372 ANSUL and INERGEN are trademarks of Ansul Incorporated or its affiliates. TYCO SAFETY PRODUCTS, MARINETTE, WI 54143-2542 715-735-7411 Form No. F-200179 © 2001 Ansul Incorporated...
  • Page 85 System Components ANSUL ® UL EX-4510 2-1-12 Page 1-21 REV. 2 Nameplate – MAIN Description The ʻʻMAINʼʼ nameplate is available for labeling compo- Shipping Assembly nents and/or remote pull stations to distinguish them from Part No. Description reserve system components. The nameplate is furnished with four mounting holes for ease of installation.
  • Page 87 System Components ANSUL ® UL EX-4510 2-1-12 Page 1-22 REV. 2 Nameplate – RESERVE Description The ʻʻRESERVEʼʼ nameplate is available for labeling com- Shipping Assembly ponents and/or remote pull stations to distinguish them Part No. Description from main system components. The nameplate is furnished with four mounting holes for ease of installation.

  • Page 89: When Alarm Sounds

    System Components ANSUL ® UL EX-4510 2-1-12 Page 1-23 REV. 2 Warning Plate – Inside Room With Alarm Description The warning plate is available for mounting inside the haz- Shipping Assembly ard area to warn the personnel to vacate the hazard area Part No.
  • Page 91 System Components ANSUL ® UL EX-4510 2-1-12 Page 1-24 REV. 3 Warning Plate – Outside Room Without Alarm Description The warning plate is available for mounting outside the Shipping Assembly hazard area to warn the personnel that the space is pro- Part No.

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