Allen-Bradley CENTERLINE 2100 Technical Data Manual

Allen-Bradley CENTERLINE 2100 Technical Data Manual

Motor control center with intellicenter technology using an ethernet/ip network
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  • Page 1: Table Of Contents

    Technical Data CENTERLINE 2100 Motor Control Center with IntelliCENTER Technology Using an EtherNet/IP Network Bulletin 2100 Topic Page About This Publication IntelliCENTER Motor Control Center with EtherNet/IP Network Overview IntelliCENTER MCC with EtherNet/IP System Architecture and Connections Industrial Ethernet Switch...
  • Page 2: Topic Page

    • Expansion of the existing lineup • Integration of the EtherNet/IP network into your plant-wide network If you do not have a basic understanding of the CENTERLINE 2100 MCC with EtherNet/IP network system architecture, see the IntelliCENTER EtherNet/IP Motor Control Centers Reference Manual, publication MCC-RM001.
  • Page 3: Intellicenter Motor Control Center With Ethernet/Ip Network Overview

    CENTERLINE 2100 Motor Control Center with IntelliCENTER Technology Using an EtherNet/IP Network IntelliCENTER Motor Control Center with EtherNet/IP Network Overview The IntelliCENTER® EtherNet/IP MCC couples the reliability of the CENTERLINE 2100 MCC with robust EtherNet/IP network, Intelligent Motor Control (IMC) devices, and intuitive IntelliCENTER software to deliver an effective and integrated motor control solution.
  • Page 4 Ethernet switch mounted in the horizontal wireway, all of the sections within that MCC lineup must have the industrial Ethernet switch mounted in the same horizontal wireway. Figure 1 - Example of a CENTERLINE 2100 Motor Control Center with IntelliCENTER Technology Top Horizontal Wireway...
  • Page 5: Intellicenter Mcc With Ethernet/Ip System Architecture And Connections

    CENTERLINE 2100 Motor Control Center with IntelliCENTER Technology Using an EtherNet/IP Network IntelliCENTER MCC with EtherNet/IP System Architecture and Connections The IntelliCENTER EtherNet/IP MCC system architecture is composed of a physical infrastructure that enables the appropriate network layout and topology for MCC applications. The physical infrastructure consists of industrial Ethernet switches, industrial Ethernet cables, integrated 24V DC power, and IMC device connections.
  • Page 6 CENTERLINE 2100 Motor Control Center with IntelliCENTER Technology Using an EtherNet/IP Network Figure 2 - Stratix 5700 Switch Examples Copper Ports (IMC device connections) 20-port Stratix 5700 Switch 10-port Stratix 5700 Switch Combination Ports (switch-to-switch connection) IMPORTANT The example10-port Stratix 5700 switch that is shown is catalog number 1783-BMS10CL. The example 20-port Stratix 5700 switch that is shown is catalog number 1783-BMS20CL.
  • Page 7 CENTERLINE 2100 Motor Control Center with IntelliCENTER Technology Using an EtherNet/IP Network Horizontal Wireway-mounted Stratix 5700 Switch A typical top horizontal wireway Stratix 5700 switch mounting example is shown in Figure 4. The switch can also be mounted in the bottom horizontal wireway if desired. Switches that are mounted in the horizontal wireway must be located opposite the horizontal ground bus.
  • Page 8: Industrial Ethernet Cable

    CENTERLINE 2100 Motor Control Center with IntelliCENTER Technology Using an EtherNet/IP Network Unit-mounted Stratix 5700 Switch Unit-mounted switches must be in the unit location below the top horizontal wireway or above the bottom horizontal wireway to maintain easy Ethernet cable routing to nearby IMC devices. A typical top unit Stratix 5700 switch mounting...
  • Page 9 CENTERLINE 2100 Motor Control Center with IntelliCENTER Technology Using an EtherNet/IP Network With this 600V UL Listed industrial Ethernet cable, the EtherNet/IP network and intelligent devices in the IntelliCENTER MCCs have been tested to the most rigorous standards for electrical noise immunity. These test results let Rockwell Automation deliver a robust, noise-immune EtherNet/IP architecture within the MCC: •...
  • Page 10: 24V Dc Power Supply

    CENTERLINE 2100 Motor Control Center with IntelliCENTER Technology Using an EtherNet/IP Network 24V DC Power Supply 24V DC power is integrated throughout the IntelliCENTER EtherNet/IP MCC to provide power for the Stratix 5700 switch and various IMC devices. The integrated 24V DC power within the IntelliCENTER EtherNet/IP MCC can be supplied by 24V DC power supply units.
  • Page 11 CENTERLINE 2100 Motor Control Center with IntelliCENTER Technology Using an EtherNet/IP Network Figure 8 - 24V DC Power Distribution Example 24V DC Power Supply Yellow - Left Branch Red - Right Branch Blue Box - Sections that are powered by power supply...
  • Page 12: Ethernet/Ip Network And 24V Dc Connections

    CENTERLINE 2100 Motor Control Center with IntelliCENTER Technology Using an EtherNet/IP Network EtherNet/IP Network and 24V DC Connections This section is for engineers or technicians who are directly involved with the commissioning of the EtherNet/IP network and 24V DC connections in the IntelliCENTER MCC. Additional information and figures can be found in...
  • Page 13 CENTERLINE 2100 Motor Control Center with IntelliCENTER Technology Using an EtherNet/IP Network Figure 9 - Example of Plug-in Section Vertical Wireway Adapter Locations EtherNet/IP Vertical Wireway Adapter 24V DC Power Vertical Wireway Adapter EtherNet/IP Vertical Wireway Adapter 24V DC Power Vertical Wireway Adapter The EtherNet/IP plug-in units are pre-wired with an industrial Ethernet cable from the IMC device to one of the eight EtherNet/IP adapters.
  • Page 14 CENTERLINE 2100 Motor Control Center with IntelliCENTER Technology Using an EtherNet/IP Network IMPORTANT After making the EtherNet/IP network and 24V DC power connections, see the MCC Commissioning Checklist prior to applying power. Figure 10 shows an example of an IMC device connection to the EtherNet/IP and 24V DC power vertical wireway adapters.
  • Page 15 CENTERLINE 2100 Motor Control Center with IntelliCENTER Technology Using an EtherNet/IP Network When you remove a plug-in unit or IMC device, the best practice is to disconnect the industrial Ethernet cable and 24V DC cable from the IMC device. The other end of the industrial Ethernet cable and 24V DC cable remain plugged into the vertical wireway adapter.
  • Page 16 CENTERLINE 2100 Motor Control Center with IntelliCENTER Technology Using an EtherNet/IP Network The IntelliCENTER EtherNet/IP MCC design with homerun Ethernet connections uses terminal blocks that are in the horizontal wireway. The terminal blocks are used to distribute the 24V DC power to the 24V DC power adapters mounted in the vertical wireway of the section.
  • Page 17: Ethernet/Ip Network And 24V Dc Connections Across Shipping Splits

    CENTERLINE 2100 Motor Control Center with IntelliCENTER Technology Using an EtherNet/IP Network EtherNet/IP Network and 24V DC Connections Across Shipping Splits This section provides detailed instructions for the commissioning of the EtherNet/IP network and 24V DC power connections across the shipping splits.
  • Page 18 CENTERLINE 2100 Motor Control Center with IntelliCENTER Technology Using an EtherNet/IP Network Ethernet Network Table For IntelliCENTER EtherNet/IP MCCs In the one-line drawing for your IntelliCENTER EtherNet/IP MCC, an explanation of the Stratix switch connections is included. This drawing is used in the commissioning of your MCC and includes the following information: 1.
  • Page 19 CENTERLINE 2100 Motor Control Center with IntelliCENTER Technology Using an EtherNet/IP Network Ethernet Network Diagram for IntelliCENTER EtherNet/IP MCCs In addition to the network table, a network diagram is also included in the one-line drawing for your IntelliCENTER EtherNet/IP MCC. The network diagram explains the Stratix switch connections in graphical format and can be used in the commissioning of your MCC.
  • Page 20 CENTERLINE 2100 Motor Control Center with IntelliCENTER Technology Using an EtherNet/IP Network As shown in Figure 15, port 5 and port 6 on 6-port Stratix 5700 switches are reserved for connections between the switches and plant connections. Port 5 is designated for the left switch-to-switch connection or for connections to the...
  • Page 21 CENTERLINE 2100 Motor Control Center with IntelliCENTER Technology Using an EtherNet/IP Network As shown in Figure 17, port 19 and port 20 on 20-port Stratix 5700 switches are reserved for connections between switches or for connections to the plant-wide EtherNet/IP network (see the...
  • Page 22 CENTERLINE 2100 Motor Control Center with IntelliCENTER Technology Using an EtherNet/IP Network Splicing the 24V DC Power Supply The 24V DC power can be spliced across shipping splits if the power supply is able to support EtherNet/IP IMC devices in multiple sections. The shipping split sections that are designed to be spliced together include a coiled 24V DC twisted-pair wiring harness in the top horizontal wireway.
  • Page 23 Bottom Baffle Splicing the Horizontal Bus Bar The horizontal bus bar can be spliced together from section to section. See CENTERLINE 2100 Motor Control Centers Joining and Splicing Vertical Sections, publication 2100-IN010, for detailed instructions on splicing the horizontal bus bar.
  • Page 24: Cable Labels For Mcc Lineups With Industrial Ethernet Switches

    CENTERLINE 2100 Motor Control Center with IntelliCENTER Technology Using an EtherNet/IP Network Cable Labels for MCC Lineups with Industrial Ethernet Switches To confirm proper IMC device to switch port mapping and switch-to-switch port mapping, the industrial Ethernet cables are labeled with detailed IMC device and switch port connection information. See...
  • Page 25: Ethernet Cable Transitions For Mcc Lineups With Homerun Connections

    CENTERLINE 2100 Motor Control Center with IntelliCENTER Technology Using an EtherNet/IP Network Ethernet Cable Transitions for MCC Lineups with Homerun Connections When industrial Ethernet cables are routed to the switch units, they can run into a main fusible disconnect, main circuit breaker, or other frame-mount unit that blocks the horizontal wireway.
  • Page 26 CENTERLINE 2100 Motor Control Center with IntelliCENTER Technology Using an EtherNet/IP Network Figure 23 - Examples of Industrial Ethernet Cable Transitions with Connections Across Shipping Splits Top unit-mounted Stratix switch to the left of a top Main Disconnect: 1. Route Ethernet cables from all sections to the left of the Main Disconnect in the top horizontal wireway to the switch unit.
  • Page 27: Plant-Wide Connections

    CENTERLINE 2100 Motor Control Center with IntelliCENTER Technology Using an EtherNet/IP Network Plant-wide Connections The EtherNet/IP network provides an easy to use, robust, and flexible network solution. This section is focused on the integration of the IntelliCENTER EtherNet/IP MCC into an existing plant-wide and/or enterprise network.
  • Page 28 CENTERLINE 2100 Motor Control Center with IntelliCENTER Technology Using an EtherNet/IP Network Figure 24 - MCC Uplink Connections Example Switch 1 Switch 2 Switch 10 Switch 11 Switch 12 Switch 20 The maximum length of copper twisted-pair wiring is 100 m (328 ft) between devices. If distances longer than 100 m (328 ft) between devices are required, fiber-optic Ethernet cables can be used.
  • Page 29: Ethernet/Ip Network Topology

    CENTERLINE 2100 Motor Control Center with IntelliCENTER Technology Using an EtherNet/IP Network EtherNet/IP Network Topology An EtherNet/IP network is flexible and supports multiple topologies. The network topology within an IntelliCENTER EtherNet/IP MCC must provide a robust, and flexible network solution.
  • Page 30 CENTERLINE 2100 Motor Control Center with IntelliCENTER Technology Using an EtherNet/IP Network Switch-level Ring Topology The IntelliCENTER EtherNet/IP MCC is designed to provide an easy to use, resilient, and serviceable motor control center solution. Building on the typical linear/star topology of an IntelliCENTER EtherNet/IP MCC. The industrial Ethernet switches throughout the MCC lineup can also be connected in a switch-level ring topology.
  • Page 31: New Intellicenter Ethernet/Ip Mcc Lineup Commissioning

    EtherNet/IP network and 24V DC connections, and energizing the CENTERLINE 2100 Motor Control Center with EtherNet/IP network. MCC Lineup Installation If you are installing a new IntelliCENTER MCC lineup, see the CENTERLINE 2100 MCC Installation Manual, publication 2100-IN012 for details on how to install a new MCC lineup.
  • Page 32: Adding Ethernet/Ip Intellicenter Sections To An Existing Lineup

    The horizontal bus bar can be spliced together from the existing lineup to the new section, if the horizontal bus current limitations are not exceeded. See CENTERLINE 2100 Motor Control Centers Joining and Splicing Vertical Sections, publication 2100-IN010, for detailed instructions on splicing the horizontal bus bar.
  • Page 33: Adding Or Rearranging Ethernet/Ip Intellicenter Plug-In Units Within An Existing Lineup

    CENTERLINE 2100 Motor Control Center with IntelliCENTER Technology Using an EtherNet/IP Network Adding or Rearranging EtherNet/IP IntelliCENTER Plug-in Units Within an Existing Lineup If you are adding new units to an existing IntelliCENTER EtherNet/IP MCC section or if you rearrange existing units within a section, planning must be done to make sure the IMC devices work as intended.
  • Page 34 CENTERLINE 2100 Motor Control Center with IntelliCENTER Technology Using an EtherNet/IP Network Table 5 - Integrated 24V DC Power Layout Example 2-Branch 2-Branch Ethernet Power Ethernet Power Max Amp Left Branch Left Branch Right Branch Right Branch Redundant Redundant Supply Location Supply Cat.
  • Page 35: Intellicenter Ethernet/Ip Software

    CENTERLINE 2100 Motor Control Center with IntelliCENTER Technology Using an EtherNet/IP Network Installing a Plug-in Unit See the CENTERLINE 2100 MCC Installation Manual, publication 2100-IN012 for details on how to install a plug-in unit. IMPORTANT If you rearrange the plug-in units in an existing lineup, see the...
  • Page 36: Mcc Commissioning Checklist

    If there are any blank space factors within the MCC lineup, they must be replaced with the appropriate items such as units, doors, and unit support pans. For further details, see CENTERLINE 2100 MCC Installation Manual, publication 2100-IN012. Finally, before applying the power perform the pre-energizing check procedure and then apply power to the MCC. For Pre-energizing Check details on the pre-energizing check, see CENTERLINE 2100 MCC Installation Manual, publication 2100-IN012.
  • Page 37 MCC Lineup/Physical Inspection If there are any blank space factors within the new vertical section, they must be replaced with the appropriate items such as units, doors, and unit support pans. For further details, see CENTERLINE 2100 MCC Installation Manual, publication 2100-IN012.
  • Page 38 CENTERLINE 2100 Motor Control Center with IntelliCENTER Technology Using an EtherNet/IP Network When installing a new unit or rearranging a unit within the existing CENTERLINE 2100 MCC lineup with EtherNet/IP network, see the following MCC Commissioning Checklist before applying power.
  • Page 39: Additional Resources

    (1) For ODVA publications, see the ODVA EtherNet/IP library at http://odva.org/Home/ODVATECHNOLOGIES/EtherNetIP/EtherNetIPLibrary/tabid/76/lng/en-US/Default.aspx You can view or download publications at http://www.rockwellautomation.com/global/literature-library/ overview.page. To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative. Rockwell Automation Publication 2100-TD031E-EN-P - August 2016...
  • Page 40 How Are We Doing? form at http://literature.rockwellautomation.com/idc/groups/literature/documents/du/ra-du002_-en-e.pdf. Rockwell Automation maintains current product environmental information on its website at http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page. Allen-Bradley, ArcShield, CENTERLINE, Integrated Architecture, IntelliCENTER, LISTEN. THINK. SOLVE, Rockwell Automation, Rockwell Software, Stratix are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies.

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