YASKAWA A1000 Quick Start Manual
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YASKAWA A1000 Quick Start Manual

Frequency high performance vector control ac drive
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See also: Technical Manual , Quick Start Manual
YASKAWA AC Drive A1000
High Performance Vector Control Drive
Quick Start Guide
Type: CIMR-ACA
Models: 200 V Class: 0.4 to 110 kW
400 V Class: 0.4 to 630 kW
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
MANUAL NO. TOEP C710616 27D
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  • Page 1 YASKAWA AC Drive A1000 High Performance Vector Control Drive Quick Start Guide Type: CIMR-ACA Models: 200 V Class: 0.4 to 110 kW 400 V Class: 0.4 to 630 kW To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance.
  • Page 2 Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual.

  • Page 3: Table Of Contents

    9 UL STANDARDS ........... . . 38 YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide...

  • Page 4: Safety Instructions And General Warnings

    Any warnings provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the manual.
  • Page 5 Do not attempt to modify or alter the drive in any way not explained in this manual. Yaskawa is not responsible for the damage caused by modification of the product made by the user. Failure to comply could result in death or serious injury from operation of damaged equipment.
  • Page 6 Do not operate damaged equipment. Failure to comply could result in further damage to the equipment. Do not connect or operate any equipment with visible damage or missing parts. YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 7 Failure to comply could result in damage to the drive and will void warranty. Yaskawa is not responsible for modification of the product made by the user. This product must not be modified. Check all the wiring to ensure that all connections are correct after installing the drive and connecting other devices.

  • Page 8: Mechanical Installation

    Note: Several units can be installed closer together than shown in the figure by using “Side-by-Side” mounting. For details refer to the Technical Manual. 30 mm 30 mm 120 mm 50 mm YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide...

  • Page 9: Figure

    4. When ready to install the drive in the enclosure panel, lower the drive. Halt lowing once when the drive has reached near the floor, and then lower the drive again very slowly. Eye bolt Suspending angle: Wires 50 degree or greater Eye bolt YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 10 – 4A0031 180 300 167 160 – – – 4A0038 180 300 187 160 – – – 4A0044 220 350 197 192 – – – Figure 2 YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 11 440 1110 Max 7.7 Max 7.7 4A0675 Figure 4 4A0930 1250 1380 370 1110 1345 4A1200 Max 6 Max 6 Figure 5 Max 6 Max 6 Figure 6 YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide...

  • Page 12: Electrical Installation

    <2> Never short terminals SP and SN as doing so will damage the drive. <3> Disconnect the wire jumper between H1 - HC and H2 - HC when utilizing the Safe Disable input. YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 13 FWH-1200A <1> (95 × 4P) × 2 4A1200 FS5972-800-99 FWH-1600A <1> <1> Connect two of the same filters in parallel. Refer to the Technical Manual for details. YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 14 (remove any paint or sealant) Ground plate (scrape off any visible paint) Motor cable (braided shield cable, max. 10 m) Cable clamp Ground the cable shield Motor YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 15 For details, refer to the Technical Manual. Use this procedure for removing the wire link between HC, H1 and H2 when the Safe Disable function is utilized. YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 16 Current Voltage RS422/485 Termination Resistor Safe Disable Input Sink/Source/External Supply Selection External 24 Vdc Source Sink Power Supply Terminal A3 Analog/PTC Input Selection Analog Input PTC Input YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 17 30 Vdc, 10 mA to 1 A; 250 Vac, 10 mA to 1 A N.C. output Fault Relay Minimum load: 5 Vdc, 10 mA Fault output common YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 18 Refer to Safe Disable Input Function on page 35 the Safe Disable function is used. when using this function. NOTICE: The wiring length to the terminals HC, H1 and H2 should not exceed 30 m. YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide...

  • Page 19: Keypad Operation

    On: When the drive detects a fault. Flashing: ALM LED Light • When an alarm occurs. • When oPE is detected. • When a fault or error occurs during Auto-Tuning. YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 20 <5> The Frequency Reference appears after the initial display which shows the product name. <6> The information that appears on the display will vary depending on the drive. YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide...

  • Page 21: Start Up

    • For general, variable-speed applications that requiring precise speed control down to zero Closed Loop Vector A1-02 = 3 speed, fast torque response, or precise torque control. Control <1> • A speed feedback signal from the motor is required. YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 22 50 m long. Line Resistance Assumes Auto-Tuning has already been performed. • Should not be used for any vector control modes unless the motor cable has changed. YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 23 Serial Comm. Serial Communications using the RS422/485 port Option Card Communications option card Pulse input Set the frequency reference at terminal RP using a pulse train signal. YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 24 When changing signal levels in parameter H4-07/08, make sure jumper S5 is set accordingly. YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 25 After taking the steps listed above, the drive should be ready to run the application and perform the basic functions. For special setups like PID control etc. refer to the Technical Manual. YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide...

  • Page 26: Parameter Table

    DC Injection d1-01 to Reference Setting units are determined by parameter d1-16 b2-04 Braking Time Sets DC Injection Braking time at stop. 1 to 16 o1-03. at Stop YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 27 Terminal S1 to Selects the function of terminals S1 to S8. Constant filtering. H1-08 S8 Function Selection Note: Major functions are listed at the end of the table. YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 28 0 Hz is input. Pulse Output Setting Select the pulse train monitor output Pulse Train function (value of the part of H6-06 Monitor Selection Example: To select U5-01, set 501. YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 29 U2-01 Current Fault motor capacity that was entered will appear. U2-02 Previous Fault U2-03 Frequency Reference at Previous Fault U2-04 Output Frequency at Previous Fault YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 30 During Run (ON: run command is ON or voltage is being output) Zero Speed Speed Agree 1 Drive Ready Fault Through mode Minor fault (Alarm) (ON: Alarm displayed) YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide...

  • Page 31: Troubleshooting

    • If the signals are set correctly and the alarm does not • Only one channel is switched off by the upper disappear, replace the drive. controller. YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 32 • Cycle power to the drive. Check if the fault reoccurs. Fault The charge circuit for the DC bus is broken. • Replace the drive if the fault reoccurs. YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 33 • Calculated values out of range. Rated Slip Error • Wrong data input. Er-08 • Auto tuning exceeded the given time frame. • Calculated values out of range. YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 34 • Double check the data that was entered for the Auto-Tuning End7 • Auto-Tuning results were less than 5% of the motor rated process. current. YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide...

  • Page 35: Safe Disable Input Function

    A single photocoupler output is available to monitor the status of the Safe Disable terminals. Refer to Control Circuit Terminal Functions on page 17 for signal specifications when using this output. YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 36 Drive Output Status Digital Operator Display Input 1, H1-HC Input 2, H2-HC DM+ - DM- Safely disabled, “Safe Hbb (flashes) Torque Off” Safely disabled, “Safe HbbF (flashes) Torque Off” YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 37 This display should not appear under normal conditions if the Safe Disable circuit is utilized properly. Refer to General Fault and Alarms on page 31 to resolve possible errors. YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide...

  • Page 38: Ul Standards

    CIMR-A 2A0110 to 2A0415 and 4A0058 to 4A1200. Use only the tools recommended by the terminal manufacturer for crimping. The wire gauges listed in the tables below are Yaskawa recommendations. Refer to local codes for proper wire gauge selections.
  • Page 39 1/0 to 3/0 60 to 80 <4> B1, B2 – 25 to 70 – 4 to 2/0 22 to 60 9 to 11 22 to 38 (79.7 to 97.4) YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 40 Note: Use crimp insulated terminals or insulated tubing for wiring these connections. Wires should have a continuous maximum allowable temperature of 75°C 600 V UL approved vinyl sheathed insulation. Ambient temperature should not exceed 40°C. YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 41 6 to 10 – 10 to 8 3.5 to 8 (17.7 to 22.1) 4 to 6 6 to 16 10 to 6 5.5 to 14 (35.4 to 53.1) YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 42 38 to 150 (159 to 204) <4> – 25 to 70 – 3 to 3/0 22 to 80 50 to 150 4 to 300 22 to 150 YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 43 4/0 to 300 125 × 4P – 95 to 150 – 4/0 to 300 100 to 150 120 × 2P 70 to 120 3/0 to 250 80 to 125 YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 44 2. Use crimp insulated terminals or insulated tubing for wiring these connections. Wires should have a continuous maximum allowable temperature of 75°C 600 V UL approved vinyl sheathed insulation. Ambient temperature should not exceed 40°C. YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 45 9 UL Standards Closed-Loop Crimp Terminal Recommendations Yaskawa recommends using closed-loop crimp terminals on all drive models. UL approval requires the use of crimp terminals when wiring the drive main circuit terminals on models CIMR-A 2A0110 to 2A0415 and 4A0058 to 4A1200.
  • Page 46 Note: Model CIMR-A 4A1200 is UL compliant when the air entering the drive-installed panel or cabinet is 45 C or less. For more information, contact your nearest Yaskawa representative or our sales office. YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 47 When connecting the drive to more than one motor for simultaneous operation, disable the electronic overload protection (L1-01 = 0) and wire each motor with its own motor thermal overload relay. YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 48 Use the table below to match drive models and capacitor cover. Capacitor covers can be ordered from a Yaskawa representative or directly from the Yaskawa sales department. The table below lists available capacitor covers.
  • Page 49 For more information, contact your nearest Yaskawa representative or our sales office. Drive (outside panel) Opening to capacitors Drive (inside panel) Capacitor cover Installation screw Figure 7 YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 50 9 UL Standards Drive (outside panel) YEC_com Opening to capacitors Drive (inside panel) Capacitor cover Installation screw Figure 8 YASKAWA ELECTRIC TOEP C710616 27D YASKAWA AC Drive - A1000 Quick Start Guide...
  • Page 51 Revision History The revision dates and the numbers of the revised manuals appear on the bottom of the back cover. MANUAL NO. TOEP C710616 27B Published in Japan February 2009 08-10 1 Revision number Date of Date of original publication publication Date of Rev.
  • Page 52 Phone: +44 (0)12 36 735 000 Fax: +44 (0)12 36 458 182 U.S.A. YASKAWA AMERICA, INC. 2121 Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: (800) YASKAWA (927-5292) or +1 847 887 7000 Fax: +1 847 887 7310 Internet: http://www.yaskawa.com JAPAN YASKAWA ELECTRIC CORPORATION...

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