Toro 04054 Greensmaster 800 Operator's Manual
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Summary of Contents for Toro 04054 Greensmaster 800
- Page 1 Form No. 3380-159 Rev C Greensmaster ® 800, 1000, and 1600 Mower Model No. 04054—Serial No. 314000001 and Up Model No. 04055—Serial No. 314000001 and Up Model No. 04056—Serial No. 314000001 and Up *3380-159* C Register at www.Toro.com. Original Instructions (EN)
- Page 2 This manual uses two other words to highlight information. Genuine Toro spark arresters are approved by the USDA Important calls attention to special mechanical information Forestry Service.
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Page 3: Table Of Contents
Adjusting the Cut-Off Bar ........34 Safety ................4 Bedbar Identification ..........35 Safe Operating Practices........... 4 Setting the Machine to Match Turf Conditions ....36 Toro Mower Safety ..........6 Servicing the Bedbar ..........37 For Model 04054............. 6 Backlapping the Reel..........38 For Model 04055............. 6 Storage ................38... -
Page 4: Safety
Safety – Store fuel in containers specifically designed for this purpose. – Refuel outdoors only and do not smoke while This machine meets or exceeds CEN standard EN 836:1997, refuelling. ISO standard 5395:1990, and ANSI B71.4-2004 specifications in effect at the time of production when the Operator –... -
Page 5: Maintenance And Storage
• • Before leaving the operator's position: Remove equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such – stop on level ground; equipment with a portable container, rather than from a –... -
Page 6: Toro Mower Safety
• If major repairs are ever needed or if assistance is desired, contact an Authorized Toro Distributor. The following list contains safety information specific to Toro • Use only Toro-approved attachments and replacement products or other safety information that you must know that parts. -
Page 7: For Model 04056
Measured values were determined according to the procedures outlined in EN 836. For Model 04056 Sound Power Level This unit has a guaranteed sound power level of 95 dBA, which includes an Uncertainty Value (K) of 1 dBA. Sound power level was determined according to the procedures outlined in ISO 11094. -
Page 8: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 115-7355 1. Warning—toxic gas 4. Warning; disconnect the inhalation hazard; do spark plug wire and read not use the machine the instructions before... - Page 9 115-1614 1. Warning—read the Operator's Manual. 3. Thrown object hazard—keep bystanders a safe distance from the machine. 2. Warning—do not operate the machine unless you are trained. 4. Warning—stay away from moving parts; keep all guards in place. 115-1720 1. Forward 3.
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Page 10: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Handle Install the handle. Cable tie Kickstand assembly Install the kickstand. Spring Wheel shaft, right Install the transport wheel shafts. Wheel shaft, left Transport wheels (optional) Install the transport wheels (optional). -
Page 11: Installing The Kickstand (For Gr800 And Gr1600)
Adjusting the Handle 4. Squeeze the handle ends inward and install them on the mounting pins (Figure 1. Remove the hairpin cotters from the ring pins on each side of the mower (Figure 2. While supporting the handle, remove the ring pins from each side and raise or lower the handle to the desired operating position (Figure... -
Page 12: Installing The Transport Wheel Shafts (For Gr1000 And Gr1600)
Figure 6 Figure 7 1. Kick stand 3. Spring stud 1. Right wheel shaft 2. Spring bracket 4. Spring 4. Torque the shaft to 88 to 101 N-m (65 to 75 ft-lb). 3. Mount the kick stand to each side of the frame with a 5. -
Page 13: Adjusting The Cutting Unit
Installing the Grass Basket Parts needed for this procedure: Grass basket Procedure Grasp the basket by the top lip and slide it onto the basket mounting rods (Figure G017591 Figure 8 1. Locking clip 3. Rotate the wheel back and forth until it slides completely onto the axle and the locking clip is secured in the groove on the axle shaft. -
Page 14: Product Overview
Product Overview Controls G016976 Figure 11 Parking Brake G017592 The parking brake (Figure 12) is located at the base of the Figure 10 service brake. Fully engage the service brake and push the parking brake knob to allow the service brake to rest on the 1. -
Page 15: Specifications
Reel Drive Lever Recoil Starter The reel drive lever (Figure 13) is located on the right front Pull the recoil starter handle (Figure 15) to start the engine. corner of the machine. The lever has two positions: Engage and Disengage. Move the lever forward to engage the reel or rearward to disengage the reel. -
Page 16: Attachments/Accessories
Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. Think Safety First Please carefully read all of the safety instructions and decals in the safety section. -
Page 17: Break-In Period
DANGER WARNING In certain conditions, gasoline is extremely Gasoline is harmful or fatal if swallowed. Long-term flammable and highly explosive. A fire or explosion exposure to vapors can cause serious injury and from gasoline can burn you and others and can illness. -
Page 18: Checking The Interlock Switch Operation
(Refer to the ground. Toro Manual for Sharpening Reel and Rotary Mowers, Form No. 09168SL). 2. Place the traction lever into the Engage position and the engine controls in the starting position. -
Page 19: Driving The Machine In Transport
5. Move the choke lever halfway between the On and Off 3. Slide the wheels off of the shafts. positions when starting a cold engine. The choke may 4. Move the unit off of the kickstand. not be required when starting a warm engine. 6. -
Page 20: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Change the engine oil. After the first 20 hours • Clean the fuel filter and cup. •... -
Page 21: Daily Maintenance Checklist
Daily Maintenance Checklist Important: Duplicate this page for routine use. Maintenance For the week of: Check Item Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the parking brake operation. Check the fuel level. Check the engine oil level. -
Page 22: Lubrication
Lubrication Greasing the Machine Service Interval: Every 25 hours Lubricate the 13 grease fittings on the mower using a No. 2 multipurpose lithium base grease. A hand operated grease gun is recommended for best results. G016981 The grease fitting locations are as follows: Figure 20 •... -
Page 23: Engine Maintenance
Engine Maintenance Servicing the Engine Oil Service Interval: After the first 20 hours—Change the engine oil. Before each use or daily—Check the engine oil level. Every 50 hours—Change the engine oil. (More frequently in dusty or dirty conditions) The crankcase must be filled with approximately 21 fluid ounces of proper viscosity oil before staring. -
Page 24: Servicing The Air Cleaner
5. Install the drain plug and refill the crankcase with the proper oil; refer to Checking the Engine Oil Level (page 16). Servicing the Air Cleaner Service Interval: Every 50 hours—Clean and oil the air cleaner foam element. (More often in dirty or dusty conditions) Every 100 hours—Replace the paper air filter element. -
Page 25: Fuel System Maintenance
Fuel System 2. Clean around the spark plug and remove it from the cylinder head. Maintenance Important: Replace a cracked, fouled, or dirty spark plug. Do not sand blast, scrape, or clean electrodes because engine damage could result Cleaning the Fuel Filter from grit entering the cylinder. -
Page 26: Electrical System Maintenance
Brake Maintenance Electrical System Maintenance Adjusting the Service/Parking Brake Servicing the Interlock Switch If the service/parking brake slips when operated, an Use the following procedure if the switch needs adjustment adjustment is required. or replacement. 1. Engage the service brake, push in on the parking brake 1. - Page 27 Figure 34 1. Service/Parking brake 2. Front jam nut Figure 32 cable 1. Rear pressure on service brake lever 5. Close the cover and secure the retainer. 3. Loosen the retainer securing the V-belt cover and pivot the cover open (Figure 33).
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Page 28: Belt Maintenance
Belt Maintenance 5. While maintaining a slight gap between the cover seal and the side plate, install each mounting bolt until the threads engage in the insert. The gap allows visual Adjusting the Belts alignment of the bolts to the threaded inserts. 6. - Page 29 5. While maintaining a slight gap between the cover seal 2. Loosen the retainer securing the V-belt cover and pivot and the side plate, install each mounting bolt until the the cover open (Figure 40). threads engage in the insert. The gap allows visual alignment of the bolts to the threaded inserts.
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Page 30: Replacing The Differential Belt
8. To push or pull the machine easier without starting 8. Remove the 2 bolts and locknuts securing the right rear the engine, adjust the belt guide (Figure 41, inset) as bearing housing to the side plate (Figure 42). follows: 9. -
Page 31: Controls System Maintenance
Controls System Cutting Unit Maintenance Maintenance Leveling the Rear Drum to the Reel Adjusting the Traction Control 1. Position the machine on a flat, level surface, preferably If the traction control does not engage or it slips during a precision steel work plate. operation, an adjustment is required. -
Page 32: Adjusting The Bedknife To The Reel
11. Test the cutting performance by inserting a long strip 3. Rotate the reel so that a blade crosses the bedknife edge of cutting performance paper (Toro part number between the first and second bedknife screw heads on 125-5610) between the reel and bedknife, perpendicular the right side of the cutting unit. -
Page 33: Adjusting The Height Of Cut
(Refer to the Toro Manual for Sharpening Reel and Rotary Mowers, Form No. 09168SL). Adjusting the Height of Cut 1. -
Page 34: Adjusting The Grass Shield Height
Figure 53 1. Cut-off bar Figure 51 2. Insert a 0.15 cm (0.060 inch) feeler gauge between the top of the reel and the bar and tighten the screws. 3. Ensure that the bar and reel are equal distances apart Adjusting the Grass Shield across the entire reel. -
Page 35: Bedbar Identification
Bedbar Identification To determine if the bedbar is standard or aggressive, check the left bedbar mounting ears. If the mounting ears are rounded it is a standard bedbar. If the mounting ears have a notch in them, it is an aggressive bedbar (Figure 54). -
Page 36: Setting The Machine To Match Turf Conditions
Setting the Machine to Match Turf Conditions Use the following table to set the machine to match turf conditions. Greensmower Cutting Unit Set-up Matrix Bedbars: Standard and Optional Part Number Description Mower Aggressiveness Comments 120-2682-03 Standard Greensmaster 800 Less Standard Greensmaster 800 112-9281-01 Less Standard... -
Page 37: Servicing The Bedbar
Rollers: Standard and Optional Part Number Description Mower Diameter/Material Comments 99-6240 Narrow Wiehle Greensmaster 800 50.8 mm (2.0 inches) Standard, 0.20 inch Spacing Aluminum 99-6241 Narrow Wiehle Greensmaster 50.8 mm (2.0 inches) Standard, 0.20 inch Spacing 1000 Aluminum 88-6790 Wide Wiehle Greensmaster 50.8 mm (2.0 inches) More Penetration, 0.43 inch... -
Page 38: Backlapping The Reel
2. Insert a 1/2 inch socket extension, connected to the backlapping machine, into the square hole in the center of the reel pulley. 3. Backlap according to the procedure in the Toro Sharpening Reel and Rotary Mowers Manual, Form No. 80-300 PT. - Page 39 Notes:...
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Page 40: The Toro Total Coverage Guarantee
Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.