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GRAND VITARA -
Supplementary service manual
Suzuki vitara Supplementary Service Manual
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:
Owner's manual
(1736 pages)
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Service manual
(836 pages)
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Manual
(184 pages)
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Table of Contents
Table of Contents
Abbreviations
Front Suspension
Free Wheel Device
Manual Free Wheel Performance
Automatic Free Wheel Performance
Free Wheel Types Description
Installation of "A" Type Manual Free Wheel
Installation of "B" Type Manual Free Wheel
Installation of "A" Type Automatic Free Wheel
Free Wheel Performance Checking
Installation of "B" Type Automatic Free Wheel
Replacement of "A" Type Manual Free Wheel
Replacement of "B" Type Manual Free Wheel
Replacement of "A" Type Automatic Free Wheel
Replacement of "B" Type Automatic Free Wheel
Front Suspension - Specified Torques
Front Suspension - Tools Needed
Electronic Fuel Injection System (Sequential Multiport Fuel Injection)
Electronic Fuel Injection System - General Description
Electronic Fuel Injection System Diagram
Electronic Control System
Engine Control Module (ECM)
On-Board Diagnostic System (Self-Diagnosis Function)
Fail-Safe Function
Throttle Position Sensor (TP Sensor)
Engine Coolant Temperature Sensor (ECT Sensor)
Exhaust Gas Recirculation (EGR) System (for Vehicle with EGR Stepper Motor)
Exhaust Gas Recirculation (EGR) System (for Vehicle with EGR Valve, Pressure Transducer and Solenoid Vacuum Valve)
Diagnosis
Diagnosis Flow Chart
Diagnostic Trouble Code Table (1 of 2 T/T/ and A/T)
A-1 ECM Power and Ground Circuit Check (Vehicle with Immobilizer)
A-1 ECM Power and Ground Circuit Check (Vehicle Without Immobilizer)
A-2 Malfunction Indicator Lamp ("Check Engine" Light) Circuit Check
A-3 Malfunction Indicator Lamp ("Check Engine" Light) Circuit Check
Code No. 13 Heated Oxygen Sensor Circuit (Signal Voltage Doesn't Change)
Code no 14 ECT Sensor (Engine Coolant Temp. Sensor) Circuit (Low Temperature Indicated, Signal Voltage High)
Code no 15 ECT Sensor (Engine Coolant Temp. Sensor) Circuit (High Temperature Indicated, Signal Voltage Low)
Code no 21 TP Sensor (Throttle Position Sensor) Circuit (Signal Voltage High)
Code no 22 TP Sensor (Throttle Position Sensor) Circuit (Signal Voltage Low)
Code No. 24 VSS (Vehicle Speed Sensor) Circuit
Code No. 33 MAF Sensor (Mass Air Flow Sensor) Circuit
Code No. 34 MAF Sensor (Mass Air Flow Sensor) Circuit
Code No. 42 CMP Sensor (Camshaft Position Sensor) Circuit
Code No. 44 CTP Switch Circuit
Code No. 45 CTP Switch Circuit
Code no 51 EGR Valve (Stepper Motor or Its Circuit Open or Short)
B-1 Fuel Pump Circuit Check
B-1 Fuel Injector Circuit Check
B-3 Fuel Pressure Check
B-4 Idle Air Control System Check
B-5 EGR System Check (Vehicle with EGR Stepper Motor)
B-5 EGR System Check (Vehicle with EGR Solenoid Vacuum Valve)
B-6 Evaporative Emission Control System Check
Inspection of ECM and Its Circuits
M/T Vehicle
A/T Vehicle
Terminal Arrangement of ECM Coupler (Viewed from Harness Side)
On Vehicle Service
Electronic Control System Service
Mass Air Flow Sensor (MAF Sensor) Inspection
Automatic Transmission
Electronic Shift Control System Chart
Powertrain (Engine) Control Module (PCM/ECM)
Throttle Positon Sensor
Vehicle Speed Sensor
Transmission Range Switch
Brake Switch
Engine Coolant Temperature Sensor (ECT Sensor) Usage
O/D Cut Switch
Transfer 4L Switch
Mode Selector Switch
Fail Safe Function
Change Mechanism
Automatic Gear Shift Diagram
Power Mode
Gear Shift Diagram
TCC Lock-Up Diagram
Normal Mode
Transmission Unit Diagnosis
Manual Road Test
Electronic Shift Control System
Precaution in Identifying Diag. Trouble Code
Electronic Shift Control System - Diagnostic Flow Chart
Diagnostic Trouble Code Table (A/T Related Code)
Fail-Safe Table
Diagnostic Flow Chart a
Diagnostic Flow Chart B
Diagnostic Flow Chart C
Diagnostic Flow Chart D
Group 2 - Supplementary Service Manual
Heater and Ventilation
Heater and Ventilation - Diagram and General Description
Heater Control Operation
Mode Control Switch
Control Lever a
Control Lever B, C
A. Forced Ventilation
B. Outside Air-Introduced Heating
C. Inside Air-Circulated Heating
D. Head-Cooled/Feet-Warmed Heating
Trouble Diagnosis (Heater and Ventilation)
Heater and Ventilation - Wiring Circuit
Heater and Ventilation - On-Vehicle Service
Mode Control Switch Removal
Mode Control Switch Inspection
Mode Control Switch Installation
Mode Actuator Removal
Mode Actuator Inspection
Mode Actuator Installation
Heater Control Lever Assembly Removal
Inspection of Heater Blower Motor Switch
Heater Control Lever Assembly Installation
Control Cables Removal
Brakes
PSPV (Load Sensing Proportioning Valve) Assembly
Constitution
LSPV Operation
When LSPV Not at Work
When LSPV at Work
When Fail-Safe at Work
On-Vehicle Service LSPV (Load Sensing Proportioning Valve( R & I)
Remove and Install LSPV
After-Installation Inspection & Adjustment
Fluid Pressure Test
Body Electrical System
Combination Switch
Windshield Wipers (Front Wiper)
Wiper/Washer Switch Inspection
Intermittent Wiper Relay Circuit
Rear Window Wiper and Washer
Wiper and Washer Switches Inspection
Rear Wiper Intermittent Relay on Circuit
WASH Circuit
INT Circuit
Rear Fog Light Wiring Circuit Diagram
Rear Fog Light Wiring Inspection
Body Electric System Wiring Diagram
Suzuki Vitara 1.9 T. Diesel
Section 0A
Precautions for Vehicles Equipped with a Supplemental Restraint (Air Bag) System
Air Bag System Diagnosis
Air Bag System Servicing and Handling
General Servicing Precautions
Precautions for Catalytic Converter
Precautions for Electrical Circuit Service
Electrical Circuit Inspection Procedure
Open Circuit Check
Continuity Check
Voltage Check
Short Circuit Check (Wire Harness to Ground)
Intermittent and Poor Connection
Precautions for Installing Mobile Communication Equipment
Identification Information
Vehicle Identification Number
Engine Identification Number
Transmission Identification Number
Vehicle Lifting Points
Abbreviations List
Fasteners Information
Metric Fasteners
Fastener Strength Identification
Standard Tightening Torque
Maintenance and Lubrication
Maintenance Schedule
Maintenance Recommended under Severe Driving Conditions
Maintenance Service - Engine
Water Pump and Generator Drive Belt Inspection
Water Pump and Generator Drive Belt Replacement
Power Steering Pump And/Or A/C Compressor Drive Belts Inspection
Power Steering Pump And/Or A/C Compressor Drive Belts Replacement
Camshaft Timing Belt Replacement
Valve Lash Inspection (G16 Engine Only)
Engine Oil and Filter Change
Exhaust System Inspection
Ignition System
Spark Plugs Replacement
Distributor Cap and Rotor Inspection
Fuel System
Air Cleaner Filter Inspection
Air Cleaner Filter Replacement
Fuel Lines and Connections Inspection
Emission Control System
PCV (Positive Crankcase Ventilation) Valve Inspection
Evaporative Emission Control System Inspection
Fuel Filter Replacement
Chassis and Body
Clutch Pedal Inspection
Brake Discs, Pads, Brake Drums and Shoes Inspection
Brake Fluid Change
Parking Brake Lever and Cable Inspection
Tire Inspection and Rotation
Wheel Discs Inspection
Free Wheeling Hub Inspection
Wheel Bearing Inspection
Inspection of Front Wheel Bearing Grease
Suspension Inspection
Propeller Shafts and Drive Shaft Inspection
Transmission Oil Inspection and Change (for Manual Transmission)
Transfer and Differential Oil Inspection and Change
Steering System Inspection
Power Steering (P/S) System Inspection
All Hinges, Latches and Locks Inspection
Doors Inspection
Engine Hood Inspection
Final Inspection
Seats Inspection
Clutch (for Manual Transmission) Inspection
Brake Inspection
Recommended Fluids and Lubricants
Steering Check
Engine Check
Body, Wheels and Power Transmitting System Check
Engine General Information and Diagnosis
Engine General Information - Statement of Cleanliness and Care
General Information on Engine Service
Precautions on Fuel System Service
Fuel Pressure Relief Procedure
Fuel Leakage Check Procedure
Engine Diagnosis
On-Board Diagnostic System
Warm-Up Cycle
Driving Cycle
2 Driving Cycles Detection Logic
Freeze Frame Data
Data Link Connector (DLC)
Precaution in Diagnosing Trouble
Engine Diagnostic Flow Table
Malfunction Indicator Lamp (MIL) Check
Diagnostic Trouble Code (DTC) Check
Diagnostic Trouble Code (DTC) Clearance
Diagnostic Trouble Code (DTC) Table
Fail-Safe Table (Engine Diagnosis)
Scan Tool Data
Scan Tool Data Definitions
Visual Inspection (Engine)
Engine Basic Check
Engine Diagnosis Table
Inspection of ECM and Its Circuits - Voltage Checks
Resistance Check
Table A-1 Malfunction Indicator Lamp Circuit Check - Lamp Does Not Come "On" or Dims at Ignition Switch on (but Engine at Stop) - Wiring Diagram
Circuit Description
Table A-2 Malfunction Indicator Lamp Circuit Check - Lamp Remains "On" after Engine Starts
Table A-3 ECM Power and Ground Circuit Check - MIL Doesn't Light at Ignition Switch on and Engine Doesn't Start Though It Is Cranked up
Table A-3 ECM Power and Ground Circuit Inspection Table
DTC P0100 Mass Air Flow Circuit Malfunction - Wiring Diagram
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
Troubleshooting (Engine Diagnosis)
DTC P0110 Intake Air Temp (IAT) Circuit Malfunction - Wiring Diagram
DTC Detecting Condition and Trouble Area Table
DTC Confirmation Procedure Steps
DTC P0115 Engine Coolant Temp. Circuit Malfunction - Wiring Diagram
DTC P0120 Throttle Position Circuit Malfunction
DTC P0121 Throttle Position Circuit Performance Problem
DTC P0130 HO2S-1 Circuit Malfunction
DTC P0133 HO2S-1 Circuit Slow Response
DTC P0134 HO2S-1 no Activity Detected
DTC P0135 HO2S-1 Heater Circuit Malfunction
Troubleshooting Table (DTC P0135)
DTC P0136 HO2S-2 Circuit Malfunction
DTC Confirmaton Procedure
Troubleshooting (DTC P0136)
DTC P0141 HO2S-2 Heater Circuit Malfunction
Troubleshooting (DTC P0141)
DTC P0171 Fuel System too Lean
DTC P0172 Fuel System too Rich
Troubleshooting (DTC P0171/P0172)
DTC P0300 Random Misfire Detected
DTC P0301 - P0304 Cylinder Misfire Detected
Troubleshooting (DTC P0300/P0301/P0302/P0303/P0304)
DTC P0335 Crankshaft Position Sensor Circuit Malfunction
Troubleshooting (DTC P0335)
DTC P0340 Camshaft Position Sensor Circuit Malfunction
DTC P0400 Exhaust Gas Recirculation Flow Malfunction
Troubleshooting (DTC P0400)
DTC P0403 Exhaust Gas Recirculation Circuit Malfunction
Troubleshooting (DTC P0403)
DTC P0420 Catalyst System Efficiency below Threshold
DTC P0443 EVAP Control System Purge Control Valve Circuit Malfunction
Troubleshooting (DTC P0443)
EVAP Canister Purge System Check
Vacuum Passage Inspection
Vacuum Hose Inspection
EVAP Canister Purge Valve and Its Circuit Check
EVAP Canister Purge Valve Inspection
EVAP Canister Check
DTC P0460 Fuel Level Sensor Circuit High Input
DTC P0500 Vehicle Speed Sensor Malfunction
Troubleshooting (DTC P0500)
DTC P0505 Idle Air Control System Malfunction
Troubleshooting (DTC P0505)
Idle Air Adjusting Screw and Its Passage Check
Fast Idle Air Valve
IAC Valve and Its Circuit Check
DTC P0601 Internal Control Module Memory Check Sum Error System Description
DTC P1408 Manifold Differential Pressure Sensor Circuit Malfunction
Troubleshooting (DTC P1408)
DTC P1450 Barometric Pressure Sensor Circuit Malfunction
Quick Links
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Table of Contents
See also:
Service Manual
,
Owner's Manual
Table of
Contents
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Table of Contents
Troubleshooting
DTC confirmation procedure
231
Troubleshooting table (DTC P0135)
246
DTC confirmaton procedure
248
Troubleshooting (DTC P0141)
250
Troubleshooting (DTC P0171/P0172)
252
Troubleshooting (DTC P0300/P0301/P0302/P0303/P0304)
254
Troubleshooting (DTC P0335)
257
Troubleshooting (DTC P0400)
262
Troubleshooting (DTC P0403)
264
Troubleshooting (DTC P0443)
268
Troubleshooting (DTC P0500)
275
Troubleshooting (DTC P0505)
277
Troubleshooting (DTC P1408)
282
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This manual is also suitable for:
Vitara 1997
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