Yamaha 2014 MT-07 Manuals

Yamaha 2014 MT-07 Manuals

Manuals and User Guides for Yamaha 2014 MT-07. We have 1 Yamaha 2014 MT-07 manual available for free PDF download: Service Manual

Yamaha 2014 MT-07 Service Manual

Yamaha 2014 MT-07 Service Manual (564 pages)

Brand: Yamaha | Category: Motorcycle | Size: 23.74 MB

Table of Contents

Table of Contents

7
- How to Use this Manual
  4
- Symbols
  5
- General Information
  9
  - Identification
    10
    
    Vehicle Identification Number
    10
    
    Model Label
    10
  - Features
    11
    
    Outline of the Fi System
    11
    
    Fi System
    12
    
    Abs Layout
    13
    
    Outline of the Abs
    13
    
    Abs Component Functions
    17
    
    Abs Operation
    22
    
    Abs Warning Light and Operation
    25
    
    Multi-Function Meter Unit
    27
  - Important Information
    32
    
    Preparation for Removal and Disassembly
    32
    
    Replacement Parts
    32
    
    Gaskets, Oil Seals and O-Rings
    32
    
    Lock Washers/Plates and Cotter Pins
    32
    
    Bearings and Oil Seals
    33
    
    Circlips
    33
    
    Rubber Parts
    33
  - Basic Service Information
    34
    
    Quick Fasteners
    34
    
    Electrical System
    35
  - Special Tools
    39
Specifications

45
- General Specifications
  46
- Engine Specifications
  47
- Chassis Specifications
  53
- Electrical Specifications
  56
- Tightening Torques
  59
- Lubrication Points and Lubricant Types
  69
  - Engine
    69
- Lubrication System Chart and Diagrams
  70
  - Engine Oil Lubrication Chart
    70
  - Lubrication Diagrams
    72
- Cooling System Diagrams
  84
- Cable Routing
  86
Periodic Checks and Adjustments

119
- General Maintenance and Lubrication Chart
  122
- Introduction
  122
- Periodic Maintenance
  122
- Periodic Maintenance Chart for the Emission Control System
  122
- Checking the Fuel Line
  125
- Checking the Spark Plugs
  125
- Adjusting the Valve Clearance
  126
- Checking the Engine Idling Speed
  129
- Synchronizing the Throttle Bodies
  129
- Checking the Throttle Body Joints
  131
- Replacing the Air Filter Element and
  132
- Adjusting the Clutch Lever Free Play
  133
- Adjusting the Front Disc Brake
  133
- Checking the Brake Operation
  133
- Adjusting the Rear Disc Brake
  134
- Checking the Front Brake Pads
  134
- Bleeding the Hydraulic Brake System (Abs)
  135
- Checking the Brake Hoses
  135
- Checking the Rear Brake Pads
  135
- Checking the Brake Fluid Level
  136
- Checking the Tires
  137
- Checking the Wheels
  137
- Adjusting the Drive Chain Slack
  138
- Checking the Swingarm Operation
  138
- Checking the Wheel Bearings
  138
- Lubricating the Swingarm Pivot
  138
- Checking and Adjusting the Steering Head
  140
- Lubricating the Drive Chain
  140
- Lubricating the Steering Head
  140
- Adjusting the Rear Shock Absorber Assembly
  141
- Checking the Fasteners
  141
- Checking the Front Fork
  141
- Checking the Rear Shock Absorber Assembly
  141
- Checking the Sidestand
  141
- Checking the Sidestand Switch
  141
- Lubricating the Brake Lever
  141
- Lubricating the Clutch Lever
  141
- Lubricating the Pedal
  141
- Lubricating the Sidestand
  141
- Checking the Connecting Arm and Relay Arm
  142
- Checking the Engine Oil Level
  142
- Changing the Engine Oil
  143
- Measuring the Engine Oil Pressure
  144
- Changing the Coolant
  145
- Checking the Coolant Level
  145
- Checking the Cooling System
  145
- Adjusting the Rear Brake Light Switch
  147
- Checking the Front Brake Light Switch
  147
- Checking and Lubricating the Cables
  148
- Checking the Throttle Grip Operation
  148
- Checking and Charging the Battery
  149
- Checking the Fuses
  149
- Replacing the Headlight Bulb
  149
- Adjusting the Headlight Beam
  150
Chassis

153
- General Chassis (1)
  
  156
  - Installing the Passenger Seat
    157
  - Installing the Rider Seat
    157
- General Chassis (2)
  
  158
  - Removing the Center Cover
    160
  - Installing the Center Cover
    160
  - Removing the Upper Tail Cover
    160
  - Installing the Upper Tail Cover
    160
  - Removing the Rear Side Covers
    160
  - Installing the Rear Side Covers
    161
  - Installing the Lower Tail Cover
    161
  - Removing the Lower Fender Cover
    161
  - Installing the Lower Fender Cover
    161
- General Chassis (3)
  
  162
  - Installing the Headlight Assembly
    165
- General Chassis (4)
  
  165
- General Chassis (5)
  
  169
- Front Wheel
  
  173
- Rear Wheel
  
  181
- Front Brake
  
  190
- Rear Brake
  
  204
  - Introduction
    210
  - Checking the Rear Brake Disc
    210
  - Replacing the Rear Brake Pads
    210
  - Removing the Rear Brake Caliper
    212
  - Disassembling the Rear Brake Caliper
    212
  - Checking the Rear Brake Caliper
    212
  - Assembling the Rear Brake Caliper
    213
  - Installing the Rear Brake Caliper
    213
  - Removing the Rear Brake Master Cylinder
    214
  - Checking the Rear Brake Master Cylinder
    214
  - Assembling the Rear Brake Master Cylinder
    215
  - Installing the Rear Brake Master Cylinder
    215
- Abs (Anti-Lock Brake System)
  
  217
- Handlebar
  
  225
  - Removing the Handlebar
    227
  - Checking the Handlebar
    227
  - Installing the Handlebar
    227
- Front Fork
  
  230
- Steering Head
  
  244
  - Removing the Lower Bracket
    244
  - Checking the Steering Head
    244
  - Installing the Steering Head
    244
- Rear Shock Absorber Assembly
  
  246
- Swingarm
  
  250
  - Removing the Swingarm
    253
  - Checking the Swingarm
    253
  - Checking the Connecting Arm
    253
  - Installing the Connecting Arm
    254
  - Installing the Swingarm
    254
- Chain Drive
  
  256
  - Removing the Drive Chain
    258
  - Removing the Drive Sprocket
    258
  - Checking the Drive Chain
    258
  - Checking the Drive Sprocket
    260
  - Checking the Rear Wheel Sprocket
    260
  - Checking the Rear Wheel Drive Hub
    260
  - Installing the Drive Sprocket
    260
  - Installing the Drive Chain
    260
Engine

263
- Engine Inspection
  
  266
- Engine Removal
  
  269
  - Removing the Engine
    275
  - Installing the Engine
    275
- Camshafts
  
  278
  - Removing the Camshafts
    282
  - Checking the Camshafts
    283
  - Checking the Camshaft Sprockets
    284
  - Checking the Timing Chain Tensioner
    285
  - Checking the Decompression System
    285
  - Installing the Camshafts
    285
  - Installing the Cylinder Head Cover
    289
- Cylinder Head
  
  290
  - Removing the Cylinder Head
    294
  - Checking the Timing Chain Guides
    294
  - Checking the Cylinder Head
    294
  - Installing the Cylinder Head
    295
- Valves and Valve Springs
  
  297
  - Removing the Valves
    297
  - Checking the Valves and Valve Guides
    297
  - Checking the Valve Seats
    299
  - Checking the Valve Springs
    300
  - Checking the Valve Lifters
    301
  - Installing the Valves
    301
- Generator and Starter Clutch
  
  304
  - Removing the Generator
    307
  - Removing the Starter Clutch
    307
  - Checking the Starter Clutch
    307
  - Checking the Torque Limiter
    308
  - Installing the Starter Clutch
    308
  - Installing the Generator
    308
- Electric Starter
  
  310
  - Checking the Starter Motor
    313
  - Assembling the Starter Motor
    314
  - Installing the Starter Motor
    314
- Clutch
  
  315
  - Removing the Clutch
    319
  - Checking the Friction Plates
    320
  - Checking the Clutch Plates
    320
  - Checking the Clutch Springs
    320
  - Checking the Clutch Housing
    321
  - Checking the Clutch Boss
    321
  - Checking the Pressure Plate
    321
  - Checking the Primary Drive Gear
    321
  - Checking the Primary Driven Gear
    321
  - Checking the Pull Lever Shaft and Pull Rod
    321
  - Installing the Clutch
    322
- Shift Shaft
  
  325
  - Checking the Shift Shaft
    327
  - Checking the Stopper Lever
    327
  - Installing the Shift Shaft
    327
- Oil Pump
  
  328
  - Checking the Sprocket and Chain
    330
  - Checking the Oil Pump
    330
  - Checking the Relief Valve
    330
  - Assembling the Oil Pump
    330
  - Installing the Oil Pump
    331
- Oil Pan
  
  332
  - Removing the Oil Pan
    333
  - Checking the Oil Strainer
    333
  - Installing the Oil Pan
    333
- Crankcase
  
  334
  - Disassembling the Crankcase
    336
  - Checking the Crankcase
    336
  - Assembling the Crankcase
    336
  - Installing the Oil Pressure Switch
    338
- Connecting Rods and Pistons
  
  340
  - Removing the Connecting Rods and Pistons
    342
  - Checking the Cylinder and Piston
    342
  - Checking the Piston Rings
    343
  - Checking the Piston Pin
    344
  - Checking the Connecting Rods
    345
  - Installing the Connecting Rod and Piston
    347
- Crankshaft and Balancer Shaft
  
  351
- Transmission
  
  357
  - Removing the Transmission
    362
  - Checking the Shift Forks
    362
  - Checking the Shift Drum Assembly
    362
  - Checking the Transmission
    363
  - Assembling the Main Axle and Drive Axle
    363
  - Installing the Transmission
    364
Cooling System

367
- Radiator
  
  368
  - Checking the Radiator
    370
  - Installing the Radiator
    370
- Oil Cooler
  
  371
  - Checking the Oil Cooler
    373
  - Checking the Water Jacket Joint
    373
  - Installing the Oil Cooler
    373
- Thermostat
  
  374
  - Checking the Thermostat
    375
  - Installing the Thermostat
    375
- Water Pump
  
  376
  - Disassembling the Water Pump
    378
  - Checking the Water Pump
    378
  - Assembling the Water Pump
    378
  - Installing the Clutch Cover
    380
Fuel System

381
- Fuel Tank
  
  382
  - Checking the Fuel Pump Body
    384
  - Installing the Fuel Pump
    384
  - Removing the Fuel Pump
    384
  - Removing the Fuel Tank
    384
  - Installing the Fuel Tank
    385
  - Installing the Fuel Tank Bracket
    385
- Air Filter Case Valve
  
  387
  - Checking the Air Filter Case Valve
    389
  - Instaling the Air Filter Case Valve
    389
- Throttle Bodies
  
  390
  - Checking the Injectors (before Removing)
    393
  - Removing the Injectors
    393
  - Checking the Injectors
    393
  - Checking the Throttle Bodies
    393
  - Cleaning the Isc (Idle Speed Control) Valve
    393
  - Checking the Throttle Body Joints
    395
  - Adjusting the Throttle Position Sensor
    396
  - Installing the Fuel Injectors
    396
  - Checking the Injector Pressure
    397
  - Checking the Fuel Pressure
    397
  - Installing the Throttle Body Joints
    398
  - Installing the Air Filter Case
    398
- Intake Solenoid
  
  402
  - Checking the Vacuum Line
    402
Electrical System

403
- General Information
  403
- Ignition System
  
  406
  - Circuit Diagram
    406
  - Engine Stopping Due to Sidestand Operation
    408
  - Troubleshooting
    409
- Electric Starting System
  
  412
  - Circuit Diagram
    412
  - Starting Circuit Cut-Off System Operation
    414
  - Troubleshooting
    415
- Charging System
  
  418
  - Circuit Diagram
    418
  - Troubleshooting
    420
- Lighting System
  
  422
  - Circuit Diagram
    422
  - Troubleshooting
    424
- Signaling System
  
  426
  - Circuit Diagram
    426
  - Troubleshooting
    428
- Cooling System
  
  434
  - Circuit Diagram
    434
  - Troubleshooting
    436
- Fuel Injection System
  
  438
  - Circuit Diagram
    438
  - Ecu Self-Diagnostic Function
    440
  - Troubleshooting Method
    440
  - Yamaha Diagnostic Tool
    441
  - Troubleshooting Details
    444
    
    Fault Code 12
    444
    
    Fault Code 13
    445
- Fuel Pump System
  
  478
  - Circuit Diagram
    478
  - Troubleshooting
    480
- Immobilizer System
  
  482
  - Circuit Diagram
    482
  - General Information
    484
  - Parts Replacement and Key Code Registration Requirements
    484
  - Troubleshooting
    488
  - Self-Diagnosis Fault Code Indication
    488
- Abs (Anti-Lock Brake System)
  
  492
- Electrical Components
  
  524
  - Checking the Switches
    528
  - Checking the Bulbs and Bulb Sockets
    531
  - Checking the Fuses
    532
  - REPLACING the ECU (Engine Control Unit)
    533
  - Checking and Charging the Battery
    533
  - Checking the Relays
    536
  - Checking the Turn Signal/Hazard Relay
    537
  - Checking the Relay Unit (Diode)
    538
  - Checking the Ignition Coils
    539
  - Checking the Ignition Spark Gap
    539
  - Checking the Crankshaft Position Sensor
    540
  - Checking the Lean Angle Sensor
    540
  - Checking the Starter Motor Operation
    541
  - Checking the Stator Coil
    541
  - Checking the Rectifier/Regulator
    541
  - Checking the Fuel Sender
    542
  - Checking the Fuel Meter/Fuel Level Warning Light
    542
  - Checking the Radiator Fan Motor
    543
  - Checking the Coolant Temperature Sensor
    543
  - Checking the Throttle Position Sensor
    544
  - Checking the Intake Air Pressure Sensor
    544
  - Checking the Intake Air Temperature Sensor
    545
  - Checking the Intake Solenoid
    545
  - Checking the Gear Position Switch
    545
  - Checking the Fuel Injectors
    546
Troubleshooting

547
- Troubleshooting
  
  548
  - General Information
    548
  - Starting Failure
    548
  - Incorrect Engine Idling Speed
    548
  - Poor Medium-And-High-Speed Performance
    549
  - Faulty Gear Shifting
    549
  - Shift Pedal Does Not Move
    549
  - Jumps out of Gear
    549
  - Faulty Clutch
    549
  - Overheating
    549
  - Overcooling
    550
  - Poor Braking Performance
    550
  - Faulty Front Fork Legs
    550
  - Unstable Handling
    550
  - Faulty Lighting or Signaling System
    551
  - Troubleshooting at the Abs Warning Light
    551
- Self-Diagnostic Function and Diagnostic Code Table
  
  552
- Event Code Table
  
  558
  - Wiring Diagram
    560
  - Wiring Diagrams
    563

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