Related Manuals for Bosch Rexroth KSM02
Summary of Contents for Bosch Rexroth KSM02
- Page 1 KSM02 Motor-Integrated Servo Drives Operation in Potentially Explosive Atmospheres ATEX Directive 2014/34/EU Operating Instructions Edition 02 R911379011...
- Page 2 Record of Revision Edition Release Date Notes 2017-01 First edition 2020-01 Revised edition Copyright © Bosch Rexroth AG 2020 All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
- Page 3 Comply with the time required for the (p. ex. dissipateurs thermiques). Respectez le Kühlkörpern). Abkühlzeit der drive components to cool down (at least 15 délai de refroidissement des composants Antriebskomponenten einhalten minutes). d’entraînement (au moins 15 minutes). (mind. 15 Minuten). R911379011_Edition 02 Bosch Rexroth AG...
- Page 4 Antes de entrar ou aceder à área perigosa, Prima di accedere alla zona di pericolo, la zona de peligro, los accionamientos se imobilize os acionamentos de forma segura. arrestare e bloccare gli azionamenti. tienen que haber parado con seguridad. Bosch Rexroth AG R911379011_Edition 02...
- Page 5 Sørg for at koble spændingsforsyningen fra, aardleiding. arbete på drivkomponenter. inden du rører ved drive components. Schakel voor toegang tot Var medveten om kondensatorernas Overhold kondensatorernes afladningstider. aandrijvingscomponenten de urladdningstid. spanningsvoorziening uit. Neem de ontlaadtijden van condensatoren in acht. R911379011_Edition 02 Bosch Rexroth AG...
- Page 6 Batterierna får inte tas isär eller skadas. Undlad at skille batterier ad eller at Batterijen niet demonteren of beschadigen. Släng inte batterierna i elden. beskadige dem. Smid ikke batterier ind i Nooit batterijen in het vuur werpen. åben ild. Bosch Rexroth AG R911379011_Edition 02...
- Page 7 Unikać kontaktu z powierzchniami Nedotýkejte se kovových povrchů (např. jäähdytyslevyt). Noudata käyttölaitteen metalowymi (np. radiatorami). Przestrzegać chladicích těles). Dodržujte dobu ochlazení komponenttien jäähtymisaikoja (väh. 15 czasów schładzania podzespołów napędów komponent pohonu (min. 15 minut). minuuttia). (min. 15 minut). R911379011_Edition 02 Bosch Rexroth AG...
- Page 8 Pred prijemom ali dostopom v nevarno območje varno zaustavite vse gnane dele. Pred zásahom alebo prístupom do Înainte de intervenţia sau accesul în zona nebezpečnej oblasti uveďte pohony periculoasă, opriţi în siguranţă componentele bezpečne do zastavenia. de acţionare. Bosch Rexroth AG R911379011_Edition 02...
- Page 9 áramellátást. Pirms darba pie piedziņas komponentiem Преди работа по задвижващите atslēdziet elektroapgādi. Ügyeljen a kondenzátorok kisülési idejére! компоненти, изключете захранващото Ņemiet vērā kondensatoru izlādes laikus. напрежение. Обърнете внимание на времето за разреждане на кондензаторите. R911379011_Edition 02 Bosch Rexroth AG...
- Page 10 агресивен агент). Az akkumulátorokat ne szedje szét, és ne Neizjauciet un nesabojājiet baterijas. Не разглобявайте и не повреждайте rongálja meg! Az akkumulátort ne dobja Nemetiet baterijas ugunī. батерии. Не хвърляйте батерии в огън. tűzbe! Bosch Rexroth AG R911379011_Edition 02...
- Page 11 Venkite liesti metalinius paviršius (pvz., radiaatorid) puudutamist. Pidage kinni επιφάνειες (π.χ. μονάδες ψύξης). Λάβετε radiatorių). Išlaikykite pavaros komponentų ajamikomponentide mahajahtumisajast υπόψη το χρόνο ψύξης των στοιχείων atvėsimo trukmę (bent 15 minučių). (vähemalt 15 minutit). μετάδοσης κίνησης (τουλάχιστον 15 λεπτά). R911379011_Edition 02 Bosch Rexroth AG...
- Page 12 Μην απορρίπτετε τις μπαταρίες στη φωτιά. 中文 如果不按照下述指定的安全说明使用，将会导致人身伤害！ 在没有阅读，理解随本产品附带的文件并熟知正当使用前，不要安装或使用本产品。 如果没有您所在国家官方语言文件说明，请与 Rexroth 销售伙伴联系。 只允许有资格人员对驱动器部件进行操作。 安全说明的详细解释在本文档的第一章。 高电压！电击导致生命危险！ 只有在安装了永久良好的设备接地导线后才可以对驱动器的部件进行操作。 在接触驱动器部件前先将驱动器部件断电。 确保电容放电时间。 危险运动！生命危险！ 保证设备的运动区域内和移动部件周围无障碍物。 防止人员意外进入设备运动区域内。 在接近或进入危险区域之前，确保传动设备安全停止。 电磁场/磁场！对佩戴心脏起搏器、金属植入物和助听器的人员会造成严重的人身伤害 ! 上述人员禁止进入安装及运行的驱动器区域，或者必须事先咨询医生。 热表面（大于 60 度）！灼伤风险！ 不要触摸金属表面（例如散热器）。驱动器部件断电后需要时间进行冷却（至少 15 分钟）。 安装和运输不当导致受伤危险！当心受伤！ 使用适当的运输和安装设备。 使用适合的工具及用适当的防护设备。 电池操作不当！受伤风险！ 请勿对低电量电池重新激活或重新充电（爆炸和腐蚀的危险）。 请勿拆解或损坏电池。请勿将电池投入明火中。 Bosch Rexroth AG R911379011_Edition 02...
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Page 13: Table Of Contents
Commissioning............................. 14 1.15 Disassembly / maintenance / repair...................... 15 1.15.1 Maintenance............................17 1.15.2 Repair..............................17 Environmental protection and disposal ............... 19 Service and support..................... 21 Declaration of conformity..................... 23 China RoHS 2......................25 Index..........................27 R911379011_Edition 02 Bosch Rexroth AG... - Page 14 KSM02 Motor-Integrated Servo Drives Operation in Potential‐ ly Explosive Atmospheres ATEX Directive 2014/34/EU Bosch Rexroth AG R911379011_Edition 02...
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Page 15: Operating Instructions
(source: EN 50110-1). Taking the relevant national regulations into account, ATEX products may be commissioned only by a skilled electrician competent in the field of explosion protection. R911379011_Edition 02 Bosch Rexroth AG... -
Page 16: Intended Use
Property damage could occur. Intended use The products described here are components for Equipment Group II Category 3D, ATEX Directive 2014/34/EU, and are only allowed to be used in zone 22 or NE (negligible extent). Bosch Rexroth AG R911379011_Edition 02... -
Page 17: Application Conditions, Atex Equipment Group Ii, Category 3D
Defective ATEX products must be repaired in the manufacturer's factory or by the authorized Bosch Rexroth Service. Specific conditions with test num‐ The explosion protection marking specified in the declaration of conformity and on the type plate is marked with an "X"... - Page 18 KCU02+KSM02-PR⃞⃞-⃞⃞-P" regarding risks due to outer influences, such ● Operation only within the specified ambient conditions ● Maximum vibration and impact loads ● Protection of equipment grounding connections against dirt, corrosion, humidity and/or aggressive substances, etc. Bosch Rexroth AG R911379011_Edition 02...
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Page 19: Holding Brake
Impermeability Seals (e.g., shaft sealing rings) are aging and if necessary have to be replaced on the occasion of a maintenance interval. R911379011_Edition 02 Bosch Rexroth AG... -
Page 20: Marking
Details of the product classification in accordance with ATEX Directive 2014/34/EU ● Technical data of the product Before installing the product, make sure that this product carries the required labels and has a sufficiently high degree of protection for your application. Bosch Rexroth AG R911379011_Edition 02... -
Page 21: Ul Labeling For Usa And Canada
X Marking: "Specific conditions"; see "Specific conditions with test number" on page 3 1.7.2 UL labeling for USA and Canada UL labeling in accordance with UL 508C "Power Conversion Equipment" and CSA 22.2 No. 274‑13 "Adjustable Speed Drives". R911379011_Edition 02 Bosch Rexroth AG... -
Page 22: Connection Cables
If overdetermined bearings cannot be avoided, please contact Bosch Rexroth. Couplings The machine design and the attached elements used have to be carefully adapted to the motor type so that the load limits of shaft and bearing are not exceeded. Bosch Rexroth AG R911379011_Edition 02... - Page 23 NDE bearing by exceeding the maximum allowed axial force. It is recommended to use drive elements that have their own bearings and are connected to the motor shaft via axially compensating couplings. R911379011_Edition 02 Bosch Rexroth AG...
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Page 24: Mechanical Attachment
Check all components, mounting surfaces and threads to verify that they are clean. Make sure that the assembly can be carried out in a dry and dust-free environment. Ensure that the holder for the flange is without burrs. Bosch Rexroth AG R911379011_Edition 02... -
Page 25: Holding Brake - Commissioning And Maintenance Instructions
If the specified holding torque (M4) is attained, the motor is ready for assembly. If the specified holding torque (M4) is not attained after multiple resurfacing procedures, the holding brake is not operational. Please contact the Rexroth Service. R911379011_Edition 02 Bosch Rexroth AG... -
Page 26: Connection System
Check the connection of the equipment grounding conductor and of the bonding conductor. To ensure safe operation, the products have to be grounded using the hybrid cable and using the bonding conductor (see chapter 1.13.2 "Connecting the bonding conductor" on page 14). Bosch Rexroth AG R911379011_Edition 02... -
Page 27: Electrical Connection
Only completely closed brackets ensure that the degree of protection IP 65 can be attained and activate the vibration protection. The HAS10.1-001 accessory (fixing clip for hybrid cable connectors) increases the vibration resistance of the product and is mandatory for operating the product. R911379011_Edition 02 Bosch Rexroth AG... -
Page 28: Connecting The Bonding Conductor
Check all mechanical and electrical connections (including the bonding conductor!). Record all measures taken in the commissioning log. Activate the safety devices and monitoring systems of the installation. Procedure When all requirements have been met, proceed as follows: Bosch Rexroth AG R911379011_Edition 02... -
Page 29: Disassembly / Maintenance / Repair
Do not work at running or unsecured machines. ● Before disconnecting mechanical connections, secure the motor and supply lines to prevent them from falling down. ● Only work with safety gloves and use suitable mounting devices. R911379011_Edition 02 Bosch Rexroth AG... - Page 30 Wait for the cool-down times of the product and the discharge time of the electrical systems to elapse. Disconnect all electrical connections. Before dismounting the product and the supply lines, secure them against dropping or movements, before unfastening the mechanical connections. Bosch Rexroth AG R911379011_Edition 02...
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Page 31: Maintenance
1.15.2 Repair Defective ATEX products must be repaired in the manufacturer's factory or by the authorized Bosch Rexroth Service. The Bosch Rexroth Service carries out the following repairs, for example: ● Replacement of motor encoder ● Replacement of shaft sealing ring ●... - Page 32 18/29 KSM02 Motor-Integrated Servo Drives Operation in Potential‐ ly Explosive Atmospheres ATEX Directive 2014/34/EU Bosch Rexroth AG R911379011_Edition 02...
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Page 33: Environmental Protection And Disposal
Observe the Dangerous Goods Regulations (IATA) when transporting the rotor by air. Deliver the products "free domicile" to the following address: Bosch Rexroth AG Electric Drives and Controls Buergermeister-Dr.-Nebel-Strasse 2 97816 Lohr am Main, Germany R911379011_Edition 02 Bosch Rexroth AG... - Page 34 20/29 KSM02 Motor-Integrated Servo Drives Operation in Potential‐ ly Explosive Atmospheres ATEX Directive 2014/34/EU Bosch Rexroth AG R911379011_Edition 02...
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Page 35: Service And Support
Detailed description of malfunction and circumstances ● Type plate specifications of the affected products, in particular type codes and serial numbers ● Your contact data (phone and fax number as well as your e-mail address) R911379011_Edition 02 Bosch Rexroth AG... - Page 36 22/29 KSM02 Motor-Integrated Servo Drives Operation in Potential‐ ly Explosive Atmospheres ATEX Directive 2014/34/EU Bosch Rexroth AG R911379011_Edition 02...
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Page 37: Declaration Of Conformity
KSM02 Motor-Integrated Servo Drives Operation in Potential‐ 23/29 ly Explosive Atmospheres ATEX Directive 2014/34/EU Declaration of conformity Declaration of conformity Fig. 4-1: EU declaration of conformity, original, German R911379011_Edition 02 Bosch Rexroth AG... - Page 38 24/29 KSM02 Motor-Integrated Servo Drives Operation in Potential‐ ly Explosive Atmospheres ATEX Directive 2014/34/EU Declaration of conformity Fig. 4-2: EU declaration of conformity, original, English Bosch Rexroth AG R911379011_Edition 02...
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Page 39: China Rohs 2
KSM02 Motor-Integrated Servo Drives Operation in Potential‐ 25/29 ly Explosive Atmospheres ATEX Directive 2014/34/EU China RoHS 2 China RoHS 2 www.boschrexroth.com.cn/zh/cn/home_2/china_rohs2 R911379011_Edition 02 Bosch Rexroth AG... - Page 40 26/29 KSM02 Motor-Integrated Servo Drives Operation in Potential‐ ly Explosive Atmospheres ATEX Directive 2014/34/EU Bosch Rexroth AG R911379011_Edition 02...
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Page 41: Index
KSM02 Motor-Integrated Servo Drives Operation in Potential‐ 27/29 ly Explosive Atmospheres ATEX Directive 2014/34/EU Index Index Helpdesk............. 21 Holding brake............5 Ambient temperature..........4 Commissioning..........11 Application conditions Hazard warning..........5 ATEX Equipment Group II, Category 3D..3 Holding brake (malfunction)........5 Assembly Hotline.............. - Page 42 28/29 KSM02 Motor-Integrated Servo Drives Operation in Potential‐ ly Explosive Atmospheres ATEX Directive 2014/34/EU Index Thermal stability............ 8 Type plate............. 7 UL labeling............7 Intended............2 Warning symbols..........2 Specific conditions........... 3...
- Page 43 KSM02 Motor-Integrated Servo Drives Operation in Potential‐ 29/29 ly Explosive Atmospheres ATEX Directive 2014/34/EU Notes...
- Page 44 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Phone +49 9352 18 0 Fax +49 9352 18 8400 www.boschrexroth.com/electrics *R911379011* R911379011 DOK-INDRV*-KSM*EXGIIK3-IT02-EN-P...