Polaris Sportsman XP Touring 1000 Manuals

Manuals and User Guides for Polaris Sportsman XP Touring 1000. We have 4 Polaris Sportsman XP Touring 1000 manuals available for free PDF download: Service Manual, Owner's Manual

Polaris Sportsman XP Touring 1000 Service Manual

Polaris Sportsman XP Touring 1000 Service Manual (510 pages)

Brand: Polaris | Category: Offroad Vehicle | Size: 56.32 MB

Table of Contents

Chapter 1 1 General Information

7
- Table of Contents
  7
- Model Number Designation (2015 +)
  8
- Vehicle Identification
  8
- Vehicle Identification Number (Vin) Designation
  8
- Vehicle and Engine Serial Number Locations
  9
- Reference Information
  10
  - Publication Numbers
    10
  - Special Tools
    11
  - Polaris Mobile Digital Wrench (Pmdw)
    12
  - Master Torque Table
    13
- Vehicle Specifications
  16
- Misc. Specifications and Charts
  30
  - Conversion Table
    30
  - Sae Tap / Drill Sizes
    31
  - Metric Tap / Drill Sizes
    31
  - Decimal Equivalents
    32
Maintenance Chapter 2 Maintenance 2

33
- Break-In Period
  35
- Chapter 2
  35
- Maintenance
  35
- Maintenance Chart Key
  35
- Periodic Maintenance
  35
- Periodic Maintenance Overview
  35
- Pre-Ride Checklist
  36
- Maintenance Intervals
  37
- Grease Lubrication Points
  39
- Maintenance Quick Reference
  40
- Maintenance Quick Reference, High Lifter
  42
- Lubricants / Service Products
  43
  - Polaris Lubricants / Maintenance / Service Products
    43
  - 50/50 Extended-Life Engine Antifreeze
    44
- Fuel System / Air Intake
  45
  - Fuel System
    45
  - Fuel Lines
    45
  - Fuel Filters
    45
  - Vent Line
    45
  - Throttle Operation
    45
  - Throttle Release Switch (Trs) /Throttle Cable Adjustment
    46
  - Air Filter / Pre-Filter Service
    46
- Engine
  48
  - Engine Oil Level
    48
  - Engine Oil and Filter Change
    48
  - Engine Breather Hose
    49
  - Valve Clearance Adjustment
    50
  - Compression and Leakdown Tests
    52
  - Sportsman Silencer Cleaning
    52
  - Engine Mount Fastener Torque
    53
- Cooling System
  54
  - Cooling System Overview
    54
  - Coolant Level Inspection
    54
  - Coolant Level Inspection, High Lifter
    55
  - Cooling System Hoses
    56
  - Coolant Strength / Type
    56
- Pvt / Final Drive / Wheels / Tires
  57
  - Pvt Drying
    57
  - Drive Shaft Boot Inspection
    57
  - Wheel and Hub Specification
    57
  - Wheel Removal
    58
  - Wheel Installation
    58
  - Tire Pressure
    58
  - Tire Inspection
    58
- Transmission / Gearcase
  59
- Electrical / Ignition System
  62
  - Battery Maintenance
    62
  - Extreme Use 30 Ah Battery
    62
  - Engine / Chassis Ground
    62
  - Spark Plug Service
    63
  - Battery off Season Storage
    64
- Steering
  65
  - Steering Inspection
    65
  - Power Steering Unit (Eps Models)
    65
  - Tie Rod End / Steering Inspection
    65
  - Toe Alignment
    66
  - Toe Alignment Adjustment
    67
- Suspension
  68
- Brake System
  70
  - Brake Fluid Inspection
    70
  - Brake Pad / Disc Inspection
    70
  - Hose / Fitting Inspection
    71
  - Auxiliary Brake Pedal
    71
Chapter 3 Engine / Cooling System

73
- Engine Lubrication Specifications
  76
- General Information - Engine
  76
- Special Tools
  76
- Oil Pressure Test
  77
- Oil Flow Diagram
  78
- Engine Specifications - 850
  79
- Engine Specifications - 1000
  81
- Cooling System
  83
- Intake / Exhaust System
  96
  - Air Intake Assembly View
    96
  - Intake Replacement
    97
  - Exhaust
    98
    
    850/1000 1-Up Heat Shields
    98
    
    High Lifter Heat Shields
    98
- Engine Assembly Views / Torque Values
  99
  - Torque Specification and Torque Sequence - Main Engine Components
    99
  - Valve Cover
    100
  - Camshaft Carrier / Camshaft / Rocker Arm
    101
  - Cylinder Head / Valves / Integrated Throttle Body
    102
  - Valve and Spring Height Detail - Spm850
    103
  - Valve and Spring Height Detail - Spm1000
    104
  - Piston / Connecting Rod
    105
  - Crankshaft
    106
  - Crankcase
    107
  - Crankcase - Upper
    108
  - Balance Shaft / Balance Shaft Timing
    109
  - Crankcase (Lower) with Oil Pump
    110
  - Stator Cover / Flywheel / Water Pump Coupler
    111
  - Water Pump / Water Pump Coupler / Stator
    112
  - Drive Coupler (Rear) / Starter Gear
    113
- Engine Service
  114
  - Accessible Engine Components
    114
  - Top-End Service (Engine in Chassis)
    114
  - Engine Removal
    114
  - Engine Installation Notes
    118
- Engine Disassembly / Inspection
  119
  - Valve Cover Removal / Inspection
    119
  - Rocker Carrier / Camshaft Removal
    119
  - Rocker Arm / Rocker Arm Shaft Inspection
    120
  - Camshaft / Camshaft Bore Inspection
    120
  - Cylinder Head Removal
    121
  - Cylinder Head Cleaning
    121
  - Cylinder Head Warp Inspection
    122
  - Cylinder Head Disassembly
    122
  - Valve Inspection
    123
  - Combustion Chamber
    124
  - Valve Guide Removal / Installation
    124
  - Valve Seat Reconditioning
    124
  - Crankcase Disassembly
    127
  - Crankcase (Lower) / Oil Pump Disassembly
    128
  - Crankcase Disassembly (Upper)
    129
  - Piston / Connecting Rod Removal
    129
  - Counterbalance Shaft Removal / Inspection
    130
  - Crankshaft / Cam Chain Removal
    131
  - Cam Chain / Sprocket Inspection
    131
  - Crankcase Inspection (Lower)
    131
  - Crankshaft Inspection
    131
  - Connecting Rod Inspection
    131
  - Connecting Rod Big End Bearing Selection
    134
  - Piston / Piston Ring Inspection
    135
  - Piston Ring Removal
    135
  - Piston Ring Installed Gap
    135
  - Piston Pin Bore Inspection
    136
  - Cylinder Inspection
    136
  - Piston-To-Cylinder Clearance
    137
- Engine Assembly
  138
  - Crankcase Preparation - Upper
    138
  - Piston Ring Installation
    138
  - Piston / Connecting Rod Assembly
    139
  - Piston / Connecting Rod Installation
    139
  - Crankshaft Installation
    140
  - Oil Passage Tube
    140
  - Crankcase Assembly - Upper
    141
  - Balance Shaft Installation
    142
  - Balance Shaft Timing
    143
  - Crankcase Preparation (Lower)
    144
  - Crankcase Sealant and Torque Values
    145
  - Crankcase Assembly
    146
  - Cylinder Head Assembly
    146
  - Valve Sealing Test
    147
  - Cylinder Head Installation
    147
  - Camshaft / Carrier Assembly
    148
  - Camshaft / Camshaft Carrier Installation
    148
  - Camshaft Timing
    149
  - Cam Chain Tensioner Installation
    151
- Troubleshooting
  152
  - Engine Cooling System
    152
Chapter 4 Fuel System

155
- Efi Special Tools
  158
- Digital Wrench® - Download Website
  159
- Digital Wrench® Diagnostic Software U-47063-B
  159
- Digital Wrench® Smartlink Module Kit Pu-47471
  159
- Fuel Tank
  160
  - Fuel Tank Assembly View
    160
  - Fuel Pump Assembly
    161
    
    Fuel Pump Test
    161
    
    Fuel Sender Test
    161
    
    Operation Overview
    161
    
    Fuel Pump Replacement
    163
    
    Fuel Tank Removal
    163
    
    Fuel Tank Installation
    166
- Fuel Line / Hose
  167
  - Quick Disconnect Service
    167
  - Fuel Vent Line/ Check Valve Testing
    167
  - Fuel Vent Line Routing
    168
  - Fuel Supply Line Routing
    169
- Efi System Layout
  170
  - Efi System Assembly View
    170
- Efi Components
  171
  - Identification / Location
    171
  - Efi Service Notes
    173
- Electronic Fuel Injection
  174
  - General Information
    174
  - Efi Operation Overview
    174
  - Initial Priming / Starting Procedure
    174
- Electronic Control Unit
  175
  - Operation Overview
    175
  - Ecu Service
    176
  - Ecu Removal / Replacement
    176
  - Ecu Connector Pinout
    177
- Electronic Throttle Control
  178
  - Etc Overview
    178
  - Etc Test
    178
  - Etc Replacement
    178
  - Etc Learn Procedure
    179
- Fuel System
  179
- Throttle Control Switch
  179
  - Drive Mode Switch Description and Operation
    179
  - Throttle Control Switch Replacement
    180
- Throttle Control Sensor (Tcs)
  181
- Fuel Injectors
  182
  - Operation Overview
    182
  - Fuel Injector Service
    182
  - Fuel Injector O-Rings
    182
  - Fuel Injector Test
    183
  - Injector Replacement
    183
- Crankshaft Position Sensor (Cps)
  184
  - Operation Overview
    184
  - Cps Service
    184
- Temperature / Manifold Absolute Pressure Sensor (T-Map)
  185
  - Operation Overview
    185
  - T-Map Test
    185
  - Tmap Replacement
    185
- Idle Air Controller (Iac)
  186
  - Operation Overview
    186
  - Iac Test
    186
  - Iac Replacement
    186
- Throttle Position Sensor (Tps)
  187
  - Operation Overview
    187
  - Tps Resistance Tests
    187
  - Tps Replacement and Adjustment
    188
- Engine Coolant Temperature Sensor (Ect)
  189
  - Operation Overview
    189
  - Ect Sensor Test
    189
  - Ect Sensor Replacement
    189
- Igntion Coil
  190
  - Operation Overview
    190
  - Ignition Coil Tests
    190
  - Ignition Coil and Ht Lead Replacement
    190
- Efi Diagnostics
  192
  - Diagnostic Trouble Codes (Dtcs)
    193
- Digital Wrench
  195
  - Digital Wrench® Diagnostic Software Overview
    195
  - Special Tools (Digital Wrench)
    195
  - Digital Wrench Software Version and Update
    196
  - Digital Wrench® Updates
    196
  - Digital Wrench® Communication Errors
    197
  - Digital Wrench® - Connecting
    197
  - Guided Diagnostics
    197
  - Digital Wrench® Serial Number Location
    197
  - Digital Wrench® Feature Map
    198
  - Ecu Replacement
    199
  - Etc Learn Procedure
    199
  - Ecu Reprogramming (Reflash)
    199
  - Polaris Mobile Digital Wrench (Pmdw)
    202
- Fuel System Troubleshooting
  203
  - Fuel Starvation / Lean Mixture
    203
  - Rich Mixture
    203
  - Poor Idle
    203
Chapter 5 Pvt System

205
- General Operation
  206
- Pvt General Information
  206
- Pvt System Fastener Torques
  206
- Special Tools and Supplies
  206
- Drive Clutch Operation
  207
- Driven Clutch Operation
  207
- Maintenance / Inspection
  207
- Pvt Break-In (Drive Belt / Clutches)
  207
- Shift Weights
  207
- Overheating / Diagnosis
  208
- Pvt System Service
  209
  - Pvt Sealing and Ducting Components
    209
  - Pvt Disassembly
    209
  - Pvt Assembly
    212
- Drive Belt
  214
  - Pvt Break-In (Drive Belt / Clutches)
    214
  - Drive Belt Removal
    214
  - Belt Inspection
    215
  - Drive Belt Installation
    215
- Drive Clutch Service
  217
  - Drive Clutch Exploded View (All Models)
    217
  - Drive Clutch Disassembly
    219
  - Drive Clutch Spring Inspection
    220
  - Shift Weight Inspection
    220
  - Spider Removal
    221
  - Roller, Pin, and Thrust Washer Inspection
    222
  - Button to Tower Clearance Inspection
    222
  - Bearing Inspection
    222
  - Drive Clutch Inspection
    223
  - Bushing Service
    224
  - Drive Clutch Assembly
    226
- Driven Clutch Service
  228
  - Driven Clutch Slider Inspection
    228
  - Driven Clutch Disassembly
    228
  - Driven Clutch Assembly
    230
    
    Bearing Installation
    230
    
    Clutch Assembly
    231
- Troubleshooting
  233
Chapter 6 Transmission

235
- Transmission Specifications
  236
- Shift Linkage / Gear Selector
  237
  - Gear Selector Removal (Sportsman)
    237
- Transmission Service
  238
  - Transmission Vent Routing
    238
  - Transmission Removal
    239
  - Transmission Disassembly
    242
  - Transmission Shaft Service
    244
  - Transmission Assembly
    247
  - Transmission Installation
    252
  - Transmission Exploded View
    254
- Transmission Troubleshooting
  256
  - Troubleshooting Checklist
    256
Chapter 7 Final Drive

257
- General Information
  259
- Wheels
  260
  - Wheel Removal
    260
  - Wheel Installation
    260
- Wheel Studs
  261
  - Wheel Stud Service
    261
- Wheel Hubs
  263
  - Front Hub Assembly View
    263
  - Rear Hub Assembly View
    264
- Front Bearing Carrier
  265
  - Inspection / Removal
    265
  - Bearing Replacement
    266
  - Installation
    267
- Front Driveshaft
  269
  - Removal
    269
  - Installation
    270
- Front Propshaft
  271
  - Removal
    271
  - Installation
    271
- Propshaft U-Joint Service
  272
  - Propshaft U-Joint Disassembly
    272
  - Propshaft U-Joint Assembly
    273
- Front Gearcase Removal / Installation
  275
  - Non-Eps
    275
    
    Front Gearcase Removal (Non-Eps Models)
    275
    
    Front Gearcase Installation (Non-Eps Models)
    276
  - Eps
    278
    
    Front Gearcase Removal (Eps Models)
    278
    
    Front Gearcase Installation - Eps Models
    279
  - Highlifter
    282
    
    Front Gearcase Installation (Highlifter)
    282
    
    Front Gearcase Removal (Highlifter)
    282
- Front Gearcase - Non-Adc
  285
  - Front Gearcase Assembly View - Non-Adc
    285
  - Operation
    286
  - Awd Diagnosis
    287
  - Gearcase Disassembly / Inspection
    288
  - Gearcase Assembly
    291
- Front Gearcase (Adc)
  294
- Rear Bearing Carrier
  305
  - Inspection / Removal
    305
  - Bearing Replacement
    306
  - Bushing Replacement
    307
  - Installation
    308
- Rear Driveshaft
  310
  - Removal
    310
  - Installation
    311
- Driveshaft Service
  312
- Rear Propshaft
  317
  - Removal
    317
  - Installation
    317
- Rear Gearcase
  318
  - Gearcase Removal
    318
  - Gearcase Removal - Touring
    320
  - Gearcase Disassembly and Inspection
    322
  - Gearcase Bearing and Seal Replacement
    323
  - Gearcase Assembly
    325
  - Rear Gearcase Assembly View
    326
  - Rear Gearcase Installation
    327
  - Rear Gearcase Installation - Touring
    329
Chapter 8 Steering / Suspension

331
- General Information
  333
- Handlebar Removal / Replacment
  333
- Installation
  333
- Removal / Replacement (Sportsman)
  333
- Steering - Non-Eps
  335
  - Steering Assembly View - Non-Eps Models
    335
  - Steering Post Removal
    336
  - Steering Post Installation
    337
- Steering - Eps
  338
  - Steering Assembly View - Eps Models
    338
  - Upper Steering Post Removal
    340
  - Upper Steering Post Installation
    340
  - Eps Unit Removal
    341
  - Eps Unit Installation
    342
  - Eps Unit Removal (Highlifter)
    343
  - Eps Unit Installation (Highlifter)
    344
- Steering Tie Rods
  346
  - Tie Rod / Tie Rod End Replacement
    346
- Front Control Arms
  347
  - Exploded View
    347
  - Removal / Replacement
    348
- Ball Joint Service
  350
  - Service Preparation
    350
    
    To Service the Lower Ball Joint
    350
    
    To Service the Upper Ball Joint
    350
  - Ball Joint Removal
    350
  - Ball Joint Installation
    351
- Rear Controls Arms
  353
  - Exploded View
    353
  - Removal
    354
  - Installation
    354
- Rear Stabilizer Bar
  356
  - Assembly View
    356
  - Linkage Removal / Installation
    357
  - Stabilizer Bar Removal / Installation
    357
- Shocks / Springs
  359
  - Shock Exploded View - Base Model
    359
  - Shock Removal / Installation
    359
  - Shock / Spring Replacement
    359
  - Shock Removal / Installation
    360
  - Shock Replacement
    360
- 7044135 Shock Assembly View
  361
- Fox™ Shock Service
  361
- 7044080 / 7044081 Shock Assembly View
  362
- 7044080 / 7044081 Shock Service Information
  363
- Fox™ Shock Disassembly
  364
- Fox™ Shock Rebuild Information
  364
- General Service Information
  364
- Special Tools
  364
- Fox™ Shock Body and Reservoir Service
  366
- Fox™ Shock Component Rebuild
  366
- Fox™ Shock Assembly
  368
Chapter 9 Brake System

373
- General Brake Specifications
  375
- General Information
  375
- Special Tools / Brake Fluid
  375
- Brake System Operation
  376
- Brake System Service Notes
  376
- Brake System Assembly Views
  377
- International Brake System Operation
  382
  - Hand Master Cylinder Hydraulic Operation
    382
  - Foot Master Cylinder Hydraulic Operation
    382
- Brake Fluid Bleeding
  383
  - Fluid Replacement
    383
  - Front Brake System Bleeding
    383
  - Rear Brake System Bleeding
    384
- Hand Brake Master Cylinder
  386
  - Removal
    386
  - Disassembly
    386
  - Installation
    386
  - Brake Switch Replacement
    387
- Foot Brake Master Cylinder
  388
  - Foot Master Cylinder Removal / Installation
    388
  - Brake Pedal Removal / Installation
    388
- Brake Pads
  389
  - Pad Removal
    389
  - Pad Inspection
    389
  - Pad Installation
    389
  - Brake Burnishing Procedure
    390
- Brake Caliper Service
  391
  - Caliper Removal
    391
  - Caliper Disassembly
    391
  - Caliper Inspection
    392
  - Caliper Assembly
    392
  - Caliper Installation
    393
- Brake Disc Service
  394
  - Disc Inspection
    394
  - Disc Removal / Replacement
    395
Chapter 10 Body / Frame

399
- Decal Replacement
  400
- General Information
  400
- Multi-Function Pliers
  400
- Plastic Push Rivet Removal
  400
- 2018 850 / 1000 Sportsman
  401
  - Headlight Pod
    401
    
    Headlight Pod Assembly
    401
    
    Headlight Pod Disassembly
    401
  - Seat
    402
    
    Seat Installation
    402
    
    Seat Removal
    402
  - Side Panels
    403
    
    Side Panel Installation
    403
    
    Side Panel Removal
    403
  - Front Rack / Storage Box
    404
    
    Front Rack Removal
    404
    
    Front Rack Installation
    405
  - Front Bumper
    406
    
    Front Bumper Installation
    406
    
    Front Bumper Removal
    406
  - Mud Gaurds
    407
    
    Mud Guard Installation
    407
    
    Mud Guard Removal
    407
  - Front Cab
    408
    
    Front Cab Removal
    408
    
    Front Cab Installation
    409
  - Rear Rack / Storage Box
    410
    
    Rear Rack Installation
    410
    
    Rear Rack Removal
    410
  - Rear Cab
    411
    
    Rear Cab Removal
    411
    
    Rear Cab Installation
    412
  - Rear Bumper Cover
    413
    
    Rear Bumper Cover Installation
    413
    
    Rear Bumper Cover Removal
    413
  - Main Frame / Frame Supports
    414
    
    Main Frame Assembly View
    414

Polaris Sportsman XP Touring 1000 Owner's Manual

Polaris Sportsman XP Touring 1000 Owner's Manual (167 pages)

Brand: Polaris | Category: Offroad Vehicle | Size: 6.65 MB

Table of Contents

Table of Contents
5
Introduction
6
Vehicle Identification Numbers
10
Safety
11
- Safe Riding Gear
  12
- Safety Warnings
  14
- Operating Without Instruction
  14
- Age Restrictions
  14
- Handling Gasoline
  15
- Exposure to Exhaust
  15
- Protective Apparel
  16
- Carrying a Passenger
  16
- Using Alcohol or Drugs
  16
- Operating at Excessive Speeds
  17
- Operating on Public Roads
  17
- Operating on Pavement
  17
- Physical Control of the Atv
  18
- Turning Improperly
  18
- Jumps and Stunts
  18
- Improper Hill Climbing
  19
- Descending Hills Improperly
  19
- Crossing Hillsides
  19
- Stalling While Climbing a Hill
  20
- Operating on Steep Hills
  20
- Operating on Slippery Terrain
  21
- Operating in Unfamiliar Terrain
  21
- Improper Tire Maintenance
  22
- Skidding or Sliding
  22
- Operating a Damaged Atv
  22
- Improper Cargo Loading
  23
- Operating through Deep Water
  23
- Poor Visibility
  24
- Physical Skills
  24
- Hot Exhaust Systems
  24
- Unauthorized Use of the Atv
  24
Features and Controls
32
- Throttle Lever
  34
- Brake Lever
  35
- Parking Brake
  37
- Fuel Tank
  37
- All Wheel Drive System
  43
- Engaging Active Descent Control
  45
- Disengaging Active Descent Control
  45
- Instrument Cluster
  46
- Indicator Lamps
  47
Operation
58
- Safe Operation Practices
  61
- Trail Etiquette
  62
- Starting the Engine
  63
- Cold Weather Operation
  63
- Driving Procedures
  64
- Turning the Vehicle
  65
- Driving with a Passenger
  66
- Driving on Slippery Surfaces
  68
- Driving Uphill
  69
- Driving Downhill
  71
- Driving through Water
  74
- Driving over Obstacles
  75
- Driving in Reverse
  76
- Parking on an Incline
  77
- Hauling Cargo
  78
- Towing Loads
  80
- Winch Safety Precautions
  81
Winch Guide
81
Emission Control Systems
93
Periodic Maintenance Chart
94
Maintenance
94
- Maintenance Chart Key
  95
- Lubrication Guide
  98
- Oil Level
  99
- Oil Recommendations
  99
- Engine Oil
  99
- Oil and Filter Change
  100
- Transmission Oil
  102
- Rear Gearcase Oil
  105
- Oil Change
  105
- Steering Assembly
  106
- Cooling System
  106
- Radiator Coolant
  108
- Hand Brake
  109
- Toe Alignment
  110
- Tire Tread Depth
  113
- Front Wheel Hub Tightening
  113
- Wheel Removal
  113
- Wheel Installation
  114
- Wheel Nut Torque Specifications
  114
- Air Filter
  115
- Fuse Replacement
  116
- Headlight Lamp Replacement
  117
- High Beam Adjustment
  118
- Spark Plugs
  122
- Spark Plug Inspection
  122
- Vehicle Immersion
  124
- Spark Arrester
  125
- Pvt System
  126
- Pvt Drying
  128
- Battery Removal
  129
- Battery Installation
  130
- Battery Storage
  130
- Battery Charging
  131
- Rear Spring
  133
- Camber and Caster
  133
- Throttle Cable Freeplay
  134
- Cleaning and Storage
  136
- Washing the Vehicle
  136
- Polishing the Vehicle
  137
- Storage Tips
  138
- Transporting the Atv
  140

Polaris Sportsman XP Touring 1000 Owner's Manual

Polaris Sportsman XP Touring 1000 Owner's Manual (167 pages)

2017

Brand: Polaris | Category: Offroad Vehicle | Size: 13.4 MB

Table of Contents

Table of Contents
4
Introduction
5
- Declaration of Conformity
  7
- Vehicle Identification Numbers
  8
Safety
9
- Equipment Modifications
  10
- Safe Riding Gear
  19
- Eye Protection
  19
Features and Controls
28
- Winch Switch
  30
- Momentary High Beam Switch
  30
- Engine Stop Switch
  33
- Fuel Tank
  34
- Throttle Lever
  35
- Parking Brake
  37
- All Wheel Drive System
  43
- Rider Information Center
  47
- Diagnostic Codes
  61
Operation
63
- Starting the Engine
  66
- Cold Weather Operation
  66
- Turning the Vehicle
  68
- Driving with a Passenger
  69
- Driving on Slippery Surfaces
  71
- Driving through Water
  72
- Driving over Obstacles
  73
- Driving in Reverse
  74
- Driving Uphill
  76
- Driving Downhill
  78
- Hauling Cargo
  81
- Towing Loads
  83
- Parking on an Incline
  83
Winch Guide
84
Emission Control Systems
96
Maintenance
97
- Periodic Maintenance Chart
  98
- Maintenance Chart Key
  98
- Lubrication Guide
  101
- Oil Recommendations
  102
- Oil Level
  102
- Engine Oil
  103
- Oil and Filter Change
  103
- Transmission Oil
  105
- Fluid Change
  106
- Rear Gearcase Oil
  107
- Radiator Coolant
  111
- Brake Fluid
  113
- Hand Brake
  113
- Brake Inspections
  114
- Toe Alignment
  115
- Seat Removal
  116
- Steering Assembly
  116
- Tire Tread Depth
  118
- Front Wheel Hub Tightening
  118
- Wheel Removal
  118
- Wheel Installation
  119
- Wheel Nut Torque Specifications
  119
- Fuse Replacement
  120
- Headlight Beam Adjustment
  121
- Spark Plugs
  127
- Spark Plug Inspection
  127
- Spark Arrester
  129
- Pvt System
  131
- Pvt Drying
  133
- Battery Removal
  134
- Battery Installation
  135
- Battery Storage
  135
- Battery Charging
  136
- Cleaning and Storage
  138
- Washing the Vehicle
  138
- Polishing the Vehicle
  139
- Oil and Filter
  140
- Stabilize the Fuel
  140
- Storage Tips
  140
- Fluid Levels
  141
- Battery Maintenance
  142
- Transporting the Vehicle
  143

Polaris Sportsman XP Touring 1000 Owner's Manual

Polaris Sportsman XP Touring 1000 Owner's Manual (121 pages)

Brand: Polaris | Category: Offroad Vehicle | Size: 8.25 MB

Table of Contents

Table of Contents
5
Introduction
6
Vehicle Identification Numbers
8
Safety
10
- Safe Riding Gear
  11
- Clutch Cover Warning
  14
- Operator Safety
  15
- Equipment Modifications
  17
- Age Restrictions
  18
- Operating Without Instruction
  18
- Using Alcohol or Drugs
  18
- Protective Apparel
  18
- Improper Tire Maintenance
  20
- Hot Exhaust Systems
  20
- Exposure to Exhaust
  20
- Turning Improperly
  21
- Jumps and Stunts
  21
- Improper Hill Climbing
  21
- Descending Hills Improperly
  21
- Stalling While Climbing a Hill
  21
- Operating on Slippery Terrain
  22
- Operating a Damaged Vehicle
  22
- Operating at Excessive Speeds
  22
- Operating on Pavement
  22
- Operating on Public Roads
  22
- Operating in Unfamiliar Terrain
  22
Features and Controls
23
- Gear Selector
  24
- Mode Button
  25
- Light Switch
  25
- Brake Pedal
  26
- Throttle Pedal
  26
- Fuel Cap
  28
- Trailer Hitch Bracket
  29
- Seat Belt Inspection
  31
- Instrument Cluster
  32
- Rider Information Center
  32
- Information Display Area
  34
Operation
37
- Fuel Recommendations
  39
- Cold Weather Operation
  42
- Starting the Engine
  45
- Stopping the Engine
  45
- Driving Procedure
  46
- Driving with a Passenger
  47
- Driving over Obstacles
  47
- Driving on Slippery Surfaces
  48
- Driving Uphill
  49
- Driving Downhill
  49
- Driving through Water
  50
- Driving in Reverse
  51
- Parking the Vehicle
  52
- Parking on an Incline
  52
- Hauling Cargo
  53
- Towing Loads
  54
- Belt Life
  54
- Dumping the Cargo Box
  55
- Engaging Awd
  56
- Disengaging Awd
  56
- Locking the Differential
  57
Winch Guide
58
- Winch Safety Precautions
  59
- Winch Operation
  60
- Winch Cable Care
  63
- Winch Maintenance and Service Safety
  65
Emission Control Systems
66
Maintenance
67
- Periodic Maintenance Chart
  68
- Oil Recommendations
  70
- Lubrication Recommendations
  70
- Engine Oil
  70
- Oil Check
  71
- Oil and Filter Change
  72
- Gearcase Specification Chart
  74
- Cooling System
  76
- Adding or Changing Coolant
  76
- Radiator and Cooling Fan
  76
- Pvt Drying
  81
- Vehicle Immersion
  82
- Filter Systems
  83
- Air Filter
  83
- Spark Arrester
  84
- Throttle System
  87
- Throttle Freeplay Adjustment
  87
- Brake Fluid
  88
- Brake Inspection
  89
- Steering Wheel Inspection
  89
- Suspension Adjustments
  90
- Tire Tread Depth
  91
- Wheel Removal
  92
- Wheel Installation
  92
- Headlight Lamp Replacement
  93
- Brake Lights
  93
- Headlight Beam Adjustment
  94
- Battery Storage
  96
- Battery Installation
  96
- Battery Removal
  96
- Battery Charging
  97
- Cleaning and Storage
  98
- Washing the Vehicle
  98
- Polishing the Vehicle
  99
- Storage Tips
  99
- Removal from Storage
  101

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