HP DESIGNJET 3D Manuals

Manuals and User Guides for HP DESIGNJET 3D. We have 4 HP DESIGNJET 3D manuals available for free PDF download: Service Manual, User Manual, Assembly Instructions Manual, Assembly Instructions

HP DESIGNJET 3D Service Manual (458 pages)

Brand: HP | Category: 3D Printers | Size: 8.97 MB

Legal Notice
2
Table of Contents
5
Introduction

17
- How to Use this Guide
  17
- Safety
  18
Overview

19
- What Happens When
  19
- Powering up
  19
- Powering down
  20
- Loading Material
  20
- Building a Part
  20
- Electronics Overview
  22
- Single Board Computer
  23
- Controller Board
  24
- Overview
  24
- Voltage Generation
  24
- Dual Port Memory Interface
  24
- X, Y, Z Axis Control
  24
- Material Motor Control
  24
- Temperature Control
  24
- Liquefier Temperature Control
  25
- Actuators, Switches & Optical Sensors
  25
- Safety Devices
  26
- Controller Board Layout
  26
- Reset Button
  27
- Dip Switches
  27
- Sw2
  28
- Sw5
  28
- Sw6
  28
- Memory
  28
- Leds
  28
- Power Distribution Board (PDB)
  30
- Chamber Temperature Control
  31
- Test Points and Led's
  32
- I/O Card
  34
- Head Board
  35
- Printer Overview
  36
- Setup
  41
Operation

53
Software

71
- Software Architecture
  71
- Operating System
  71
- Display Driver
  71
- Comm Server
  72
- System Manager
  72
- Move Compiler
  72
- Feeder
  72
- Event/Command Monitor
  72
- HP Designjet 3D Software Solution Help
  73
Maintenance

75
- Startup Kit Tools
  75
- Preventive Maintenance
  75
  - Daily
    75
    
    Clean Door
    75
    
    Empty the Purge Bucket
    75
    
    Inspect the Tip Shields
    75
    
    Inspect the Tip Wipe Assembly
    75
    
    Remove Debris Buildup
    75
    
    Vacuum Build Chamber
    75
- 500 Hour Maintenance
  76
- 2000 Hour Maintenance
  82
  - Tip Replacement and Calibration
    82
    
    Removing Tips
    82
    
    Installing Tips
    84
    
    Tip Calibration
    87
  - Chamber Light Bar Replacement
    89
Troubleshooting

91
- User Troubleshooting
  91
  - Fault Determination Codes
    93
  - Cycling Power
    94
  - Diagnosing Loss of Extrusion
    94
  - Clogged Tip
    95
  - Material Jam
    96
  - Recovering from Loss of Extrusion
    98
- Service Troubleshooting
  102
- Part Quality Troubleshooting
  151
  - Embedded Support Strands in Model
    151
  - Brown Streaks (Burn Marks)
    152
  - Loss of Extrusion (LOE)
    153
  - Model Embedded in to Support
    155
  - Moisture in Material
    156
  - Open Seams
    157
  - Part Curling
    158
  - Part Fell over
    159
  - Part Shifting
    160
  - Rough Surface Quality
    162
  - Rough Quality All over
    163
  - Model Strands on Parts
    164
  - Witness Marks
    165
  - Wavy Surface
    166
  - Wavy Parts
    167
  - Under Fill
    168
  - Material Sagging on Curved Parts
    169
  - Fused Layers
    170
  - Z Layers Inconsistent
    171
- 1 0 How to Use this Guide
  
  102
- 2 0 Special Notes
  
  103
- 3 0 Code Errors
  
  104
  - Major Codes with Minor Codes
    106
- 4 0 Non-Code Errors
  
  123
  - What Happens During Power up / Boot
    135
- 5 0 Connector Pinouts and Signals
  
  145
  - Umbilical Cable Diagram
    145
  - Umbilical Cable Pinouts
    145
  - Upper Harness
    147
  - Upper Harness Pinouts
    148
  - Lower Harness
    149
  - Lower Harness Pinouts
    149
Removal and Installation

173
- Maintenance Preparation
  175
- Exterior Components
  177
  - Top Panel
    177
    
    Removing the Top Panel
    177
    
    Installing the Top Panel
    178
  - Side Panels
    178
    
    Removing the Side Panels
    178
    
    Installing the Side Panels
    180
    
    Removing the Right Side Panel
    180
  - Display Panel
    181
    
    Removing the Display Panel
    181
    
    Installing the Display Panel
    182
  - Front Panel
    182
    
    Removing the Front Panel
    182
    
    Installing the Front Panel
    184
  - Door Solenoid
    184
    
    Removing the Door Solenoid
    184
    
    Installing the Door Solenoid
    185
  - Door Sensor
    185
    
    Removing the Door Sensor
    185
    
    Installing the Door Sensor
    186
- Electronics Bay Components
  187
- Lower Electronics Bay Cover
  187
  - Opening the Electronics Bay
    187
  - Closing the Electronics Bay
    188
- Upper Electronics Bay Cover
  189
  - Removing the Upper Electronics Bay Cover
    189
  - Installing the Upper Electronics Bay Cover
    190
- Removing the Electronics Bay
  191
  - Installing the Electronics Bay
    192
- Electronics Bay Cooling Fan
  193
  - Removing the Electronics Bay Cooling Fan
    193
  - Installing the Electronics Bay Cooling Fan
    194
- Controller Board
  195
  - Removing the Controller Board
    195
  - Installing the Controller Board
    197
- Single Board Computer (SBC)
  198
  - Removing the Single Board Computer
    198
  - Reinstalling the Single Board Computer
    200
- Power Distribution I/O Card
  200
  - Removing the I/O Card
    201
  - Installing the I/O Card
    202
- Power Distribution Board (PDB)
  203
  - Removing the Power Distribution Board
    203
  - Installing the Power Distribution Board
    206
- Hard Drive
  207
  - Removing the Hard Drive
    207
  - Installing the Hard Drive
    209
- Line Filter
  210
  - Removing the Line Filter
    210
  - Installing the Line Filter
    211
- Circuit Breaker
  212
  - Removing the Circuit Breaker
    212
  - Installing the Circuit Breaker
    213
- AC Input
  213
  - Removing the AC Input
    214
  - Installing the AC Input
    214
- Power Switch
  215
  - Removing the Power Switch
    215
  - Installing the Power Switch
    216
    
    24VDC Power Supply
    217
    
    Removing the 24VDC Power Supply
    217
    
    Installing the 24VDC Power Supply
    220
    
    5/12VDC Power Supply
    221
    
    Removing the 5/12VDC Power Supply
    221
    
    Installing the 5/12VDC Power Supply
    223
    
    120VDC Power Supply
    224
    
    Removing the 120VDC Power Supply
    224
    
    Installing the 120 VDC Power Supply
    225
  - Head Components
    226
    
    Head Cooling Fan
    226
    
    Removing the Head Cooling Fan
    226
    
    Installing the Head Cooling Fan
    227
    
    Removing the Toggle Head Assembly
    228
    
    Toggle Head Assembly
    228
    
    Installing the Toggle Head Assembly
    233
    
    Removing the Substrate Sensor
    236
    
    Substrate Sensor
    236
    
    Installing the Substrate Sensor
    238
    
    Removing the Z Foam Level Assembly
    239
    
    Z Foam Level Assembly
    239
    
    Installing the Z Foam Level Assembly
    240
    
    Removing the Toggle Sensor
    241
    
    Toggle Sensor
    241
    
    Installing the Toggle Sensor
    242
    
    Toggle Bar
    243
    
    Removing the Toggle Bar
    244
    
    Installing the Toggle Bar
    248
    
    Head Board
    249
    
    Removing the Head Board
    249
    
    Installing the Head Board
    254
    
    Removing the TC Amp Board
    255
    
    TC Amp Board
    255
    
    Installing the TC Amp Board
    257
    
    Removing the Umbilical Hose
    257
    
    Umbilical Hose
    257
    
    Installing the Umbilical Hose
    261
    
    Installing the Material Tubes
    262
    
    Material Tubes
    262
    
    Removing the Material Tubes
    262
    
    Removing the Umbilical Cable
    263
    
    Umbilical Cable
    263
    
    Installing the Umbilical Cable
    264
  - XY Table Components
    265
    
    Removing the y Home Sensor
    265
    
    Y Home Sensor
    265
    
    Installing the y Home Sensor
    266
    
    Removing the y EOT Sensor
    266
    
    Y EOT (End of Travel) Sensor
    266
    
    Installing the y EOT Sensor
    267
    
    Motor
    268
    
    Removing the X Motor
    268
    
    Installing the X Motor
    272
    
    Removing the y Motor
    276
    
    Y Motor
    276
    
    Installing the y Motor
    278
    
    Removing the y Motor Belt
    279
    
    Y Motor Belt
    279
    
    Installing the y Motor Belt
    287
    
    Removing the y Drive Rod
    288
    
    XY Tabley Drive Rod
    288
    
    Y Drive Rod
    288
    
    XY Table
    297
    
    Removing the XY Table
    298
    
    Installing the XY Table
    307
  - Z Stage Components
    320
    
    Removing the Z Home Sensor
    320
    
    Z Home Sensor
    320
    
    Installing the Z Home Sensor
    321
    
    Removing the Z EOT Sensor
    321
    
    Z EOT (End of Travel) Sensor
    321
    
    Installing the Z EOT Sensor
    322
    
    Chamber Fans
    323
    
    Removing the Right Side Chamber Fan
    323
    
    Installing the Right Side Chamber Fan
    324
    
    Removing the Left Side Chamber Fan
    324
    
    Installing the Left Side Chamber Fan
    325
    
    Chamber Heaters
    326
    
    Removing the Right Side Heater
    326
    
    Installing the Right Side Heater
    328
    
    Removing the Left Side Heater
    328
    
    Installing the Left Side Heater
    330
    
    Removing the Right Side Thermal Fuse
    331
    
    Thermal Fuses
    331
    
    Installing the Right Side Thermal Fuse
    332
    
    Removing the Left Side Thermal Fuse
    333
    
    Installing the Left Side Thermal Fuse
    334
    
    Chamber Thermocouple
    335
    
    Installing the Chamber Thermocouple
    335
    
    Removing the Chamber Thermocouple
    335
    
    Removing the Z Motor
    337
    
    Z Motor
    337
    
    Installing the Z Motor
    340
    
    Z Stage
    341
    
    Removing the Z Stage
    342
    
    Installing the Z Stage
    343
Service Calibrations & Adjustments

353
Appendix

421
Appendix Overview

421
- Front Door Area Components
  422
- Electronics Bay Components
  423
- Head Area Components
  425
- XY Table Area Components
  429
- Z Stage Area Components
  431
- Chamber Heater Area Components
  432
- Cables
  433
- Material Bay Components
  434
- Tools
  435
- Consumables
  435
- Hard Drive Installation Checklist
  436
- Toggle Head Assembly Installation Checklist
  437
- XY Table Assembly Installation Checklist
  438
- Controller Board Checklist
  439
- HP Designjet 3D Diagnostic Software Help
  440
  - Overview
    440
  - Select a Modeler
    440
  - Modeler States
    441
  - Modeler Setup
    441
  - Display Units
    441
  - Printer Status
    441
  - Position and Temperatures
    442
  - Versions
    442
  - Travel Limits
    442
  - Material
    443
  - Door
    443
  - Setting the Serial Number
    443
  - Materials
    443
  - Adjusting XY Tip Offset
    443
  - Gantry
    444
  - Temperatures
    444
  - Temperature Limits
    444
  - Outputs
    445
  - Get Calibration
    445
  - Send Calibration
    446
  - Get Configuration
    446
  - Test Parts
    446
  - Reset Password
    446
  - Connect
    446
- Tera Term
  447
  - Using Tera Term
    447
  - Connecting with Tera Term
    447
  - Tera Term Commands
    450

HP DESIGNJET 3D User Manual (30 pages)

HP Designjet 3D Removal System - User's Guide: English

Brand: HP | Category: Printer Accessories | Size: 2.31 MB

Table of Contents
3
1 Introduction

5
- How to Use this Guide
  5
- Learn more
  5
- Safety Information
  5
2 Overview

6
- How It Works
  6
- Startup Kit Contents
  7
- Major Components
  8
- Control Panel
  9
3 Setup

10
- Connecting the System
  10
4 Operation

12
- Cleaning Models
  12
- Other Information
  15
5 Maintenance

17
- Inspecting and Cleaning the Strainer
  17
- Cleaning
  17
- Model Bag
  17
6 Troubleshooting

18
7 Support

20
- Introduction
  20
- HP Professional Services
  20
- Contact HP Support
  21
8 System Specifications

22
- Physical Specifications
  22
- Facility Specifications
  22
- Power Specifications
  22
- Ecological Specifications
  22
- Environmental Specifications
  23
- Acoustic Specifications
  23
9 Supplemental Information

24
- HP Limited Warranty Statement
  24
- Declaration of Conformity
  27
- Regulatory and Environmental Information
  28
  - Environmental Product Stewardship Program
    29
  - Recycling Program
    29
- Glossary
  30
  - Glossary of Terms
    30

HP DESIGNJET 3D Assembly Instructions Manual (12 pages)

HP Designjet 3D Material Bay Assembly Instructions

Brand: HP | Category: Printer Accessories | Size: 2.43 MB

HP DESIGNJET 3D Assembly Instructions (5 pages)

HP Designjet 3D Printer series - Removal System Assembly Instructions

Brand: HP | Category: Printer Accessories | Size: 1.66 MB

HP Categories

HP DESIGNJET 3D Manuals

HP DESIGNJET 3D Service Manual (458 pages)

Table of Contents

Introduction

Overview

Operation

Software

Maintenance

Troubleshooting

1 0 How to Use this Guide

2 0 Special Notes

3 0 Code Errors

4 0 Non-Code Errors

5 0 Connector Pinouts and Signals

Removal and Installation

Service Calibrations & Adjustments

Appendix

Appendix Overview

HP DESIGNJET 3D User Manual (30 pages)

Table of Contents

1 Introduction

2 Overview

3 Setup

4 Operation

5 Maintenance

6 Troubleshooting

7 Support

8 System Specifications

9 Supplemental Information

HP DESIGNJET 3D Assembly Instructions Manual (12 pages)

HP DESIGNJET 3D Assembly Instructions (5 pages)

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