beautypg.com
Manuals
Brands
Emerson Manuals
Analytical Instruments
ROSEMOUNT NGA2000 HFID
Emerson ROSEMOUNT NGA2000 HFID Manuals
Manuals and User Guides for Emerson ROSEMOUNT NGA2000 HFID. We have
4
Emerson ROSEMOUNT NGA2000 HFID manuals available for free PDF download: Instruction Manual, Reference Manual
Emerson ROSEMOUNT NGA2000 HFID Instruction Manual (244 pages)
Brand:
Emerson
| Category:
Analytical Instruments
| Size: 5.56 MB
Table of Contents
Table of Contents
3
Fig. Title Page
13
Preambel
15
Definitions
15
Safety Instructions
16
Operating and Maintaining this Apparatus
17
Intended Use Statement
18
Safety Summary
18
Authorized Personnel
18
Gases and Gas Conditioning (Sample Handling)
20
Power Supply
21
Instruments with External Power Supply Unit
21
Instruments with Internal Power Supply Unit
21
General Operating Instructions
23
Additional Hints for UV Measurement
24
Magnetically Operated Front Panel
25
Electrostatic Discharge
26
Preface
27
Standard General Purpose Applications
27
B) Analyzer Versions Installation in Hazardous Areas
28
Fig. P-1: Analyzer Nameplate Label (Example)
29
C) Analyzer System Architecture
30
Fig. P-2: from Separate Analyzers to Analyzer System
30
Fig. P-3: Example of NGA-Cabling
31
Fig. P-4: Example/Possibilities of NGA Analyzer System
32
Table P-1: Possibilities of NGA 2000 MLT I/O Combinations
33
Technical Description
35
Standard General Purpose Applications
35
Installation in Hazardous Areas
35
Operating Front Panel
36
Standard Version
36
Fig. 1-1: Operation Front Panel, Front View
36
Magnetically Operated Touch Panel
37
Magnetic Touch Panel Elements
37
Fig. 1-2: Magnetically Operated Touch Panel, Front View
37
Accessories
38
Operating the Touch Panel
38
Fig. 1-3A: Magnetic Actuator
38
Fig. 1-3B: Magnetic Actuator, View at Magnets
38
Fig. 1-4A: Symbols Showing Actuator Alignment
38
Fig. 1-4B: Horizontally Aligned, Activating F4
38
Fig. 1-4C: Vertically Aligned, Activating F5
38
Fig. 1-5: Actuator Stored When Not in Use
39
Mlt 1
40
MLT 1 1/2 19" Housing
40
Fig. 1-6: MLT Analyzer, Front View
40
Fig. 1-7: MLT 1, Front Panel, Rear View
41
Fig. 1-8: MLT 1, Rear Panel (Standard)
41
Fig. 1-9: MLT 1, Rack/Table-Top Housing, Top View
42
Fig. 1-11: MLT 1, Rack/Table-Top Housing Extended, Top View
44
Mlt 1 Ulco
45
Fig. 1-12: MLT 1 ULCO, Rack/Table-Top Housing, Top View
46
MLT 1 Housing for Platform Mounting
47
Fig. 1-13: MLT 1 Analyzer Module (Platform Mounting), Front Panel, Front View
47
Fig. 1-14: MLT 1, Platform Mounting, Top View
48
Fig. 1-15: MLT 1, Platform Mounting, Top View
49
Fig. 1-16: MLT 1, Platform Mounting Extended, Top View
50
MLT 2 (Field Housing)
51
Fig. 1-17A: Front View MLT 2 (Standard Housing/Standard Operation Front Panel)
53
Fig. 1-17B: Front View MLT 2 (Dual Compartment Housing/Standard Operation Front Panel)
53
Fig. 1-18A: MLT 2, Inside View (Drawing Without Front Panel)
54
Fig. 1-18B: MLT 2, Photometer Sliding Carriage, Top View
54
Fig. 1-19: MLT 3 (Standard) (1/1 19" Housing), Front View
55
Fig. 1-20: MLT 3 (Standard Version), Rear View
55
Fig. 1-21: MLT 3 (Standard Version), Top View
56
Mlt 3
57
Mlt3 (Gas Purity Measurement)
58
MLT 3HT (High Temperature Measurement)
58
Fig. 1-24: MLT 3 (Gas Purity Measurement), Top View
59
Mlt4
60
Fig. 1-25: MLT 4 (1/1 19" Housing), Front View
60
Fig. 1-26: MLT 4, Rear View
60
Fig. 1-27: MLT 4, Rack/Table-Top Housing, Top View
61
Cat 200
62
Fig. 1-28: CAT 200, Exterior View
64
Internal Gas Paths
66
Gas Path Material
66
Gas Path Layout (Internal Tubing)
67
Table 1-1: Possible Internal Tubings (Examples with 3 Measuring Channels)
67
MLT 3 (Gas Purity Measurement)
68
Fig. 1-30A: MLT 3 (Gas Purity Measurement), Gas Path Layout
68
Fig. 1-30B: MLT 3 (Gas Purity Measurement), Gas Path Layout
69
Fig. 1-30C: MLT 3 (Gas Purity Measurement), Gas Path Layout
69
Printed Circuit Boards
70
Fig. 1-31A: Cardcage MLT 1/3/4, Top View
70
ICB (Inter-Connection Board)
71
PSV/PIC Combination
71
DSP (Alternitavely to PSV/PIC Combination)
71
PIC (Physics Interface Card)
72
Fig. 1-32: Plug Pin Assignment PCB PIC
72
Digital Signal Processing Card (DSP)
73
Fig. 1-33: Plug Pin Assignment PCB DSP
73
Acu
74
SIO (Standard Inputs-/Outputs)
75
Fig. 1-34: Function Blocks of SIO-PCB
75
DIO (Digital In-/Outputs)
76
Fig. 1-35: SIO-PCB with Extension Cards
76
Network Termination
77
Fig. 1-36: RJ 45 Network Termination Connector
77
Specifications at the Nameplate Label
78
Fig. 1-38: Analyzer Nameplate Label (Example)
78
MLT 2HT (High Temperature Measurement)
80
Measuring Principle
81
IR Measurement
81
Fig. 2-1: Measuring Principle for NDIR / UV Measurement
82
Opto - Pneumatic Measuring Principle
83
Fig. 2-2: Principle Design of Gas Detector
83
Interference Filter Correlation
84
Fig. 2-3: Absorption Bands of Sample Gases and Transmittance of the
85
UV Measurement
86
Oxygen Measurement
87
Paramagnetic Measurement (PO )
87
Fig. 2-4: Principle Construction of Paramagnetic Analysis Cell
88
Table 2-1: Solvent Resistant Sensor: Approved Solvents
89
Table 2-2: Medium Affected Materials Within Paramagnetic Oxygen Sensor
89
Table 2-3: Paramagnetic Oxygen Measurement, Cross Interference by Accompanying Gases
90
Electrochemical Measurement (EO )
91
Fig. 2-5: Structure of Electrochemical Oxygen Sensor
91
Fig. 2-6: Reaction of Galvanic Cell
92
Trace Electrochemical Measurement
93
Fig. 2-7: Structure of Electrochemical Trace Oxygen Sensor
93
Thermal Conductivity
95
Sensor Design
95
Analysis Cell
95
Fig. 2-8: Sensor Block (Thermal Conductivity Detector TCD)
95
Measurement Method
96
Fig. 2-9: Measuring Principle Thermal Conductivity Sensor (Wheatstone Bridge)
96
Installation
97
5.1 General
97
Transfer Safety Lock of MLT 1/ULCO or MLT 2
99
Fig. 5-1A: Transfer Safety Lock MLT-ULCO (Housing Side View, Detail Sketch)
99
Fig. 5-1C: MLT 2, Photometer Safety Lock
99
Fig. 5-1B: MLT 1, Rear Panel (Holder for Safety Lock)
99
Gas Conditioning (Sample Handling)
100
Fine Dust Filter (Option MLT 3)
101
Gas Sampling Pump (Option MLT 3)
101
Pressure Sensor (Option)
101
Gas Flow
101
Gas Connections
102
Fig. 5-2: MLT, Bypass Installation
103
Internal Solenoid Valve Block (Option for MLT 1/CAT 200)
104
Purge Gas Connections
104
Analyzer Specific Instructions
105
Mlt 1
105
MLT 1, Platform Mounting Only
105
Fig. 5-3: MLT 1 Analysis Module (Platform Mounting), Front Panel, Front View
105
MLT 1, External Installation and 1/2-19" Housing
106
Fig. 5-4: MLT 1, Standard Gas Connections
107
Fig. 5-5: MLT 1, Gas Connections with Solenoid Valve Option
108
MLT 2 (Field Housing)
109
Wall Mounting
109
Fig. 5-6A: Dimensional Sketch / Drill Drawing MLT 2 Standard Version
110
Fig. 5-6B: Dimensional Sketch / Drill Drawing MLT 2 Dual Housing Version
110
Electrical Connections
111
A) Mains Supply
112
B) Optional Data Lines
112
Fig. 5-8: MLT 2, Data Line Connections Inside View from Front (Detail, Without Front Door)
113
Fig. 5-9: MLT 2, Connection Data Lines / Mains Line (Inside View, Left Side Panel)
114
C) Cable Gland Assembly Instruction for Shielded Cables
115
Fig. 5-10: Cable Gland Assembly Instruction for Shielded Cables
115
Fig. 5-11: Cable Gland Sealing Plug / Cable Gland allen Screw Sealing Plug
115
D) Gas Connections
116
Fig. 5-12A: MLT 2, Gas Connections
116
Fig. 5-12B: MLT 2, Gas Fittings at Analyzer's Bottom Side
116
Mlt 3
117
Fig. 5-13: MLT 3 (Standard Version), Gas Connections and Voltage Supply
117
MLT 3 for Gas Purity Measurement
118
A) Instrument with Manual 4/2-Way-Valve
118
Fig. 5-14: MLT 3 (Gas Purity Measurement), Rear View
118
B) Instrument with Solenoid Valve Block
119
C) Instrument with Quick Shutoff Connector
119
Fig. 5-15: Solenoid Valve Block MLT 3 (Gas Purity Measurement) (Side View)
119
Fig. 5-16: MLT 3 (Gas Purity Measurement), Front View
119
Mlt 4
120
Fig. 5-17: MLT 4, Voltage Supply
120
Fig. 5-18: MLT 4, Gas Connections
121
Cat 200
122
Wall Mounting
123
Fig. 5-19: Drill Drawing CAT 200 [All Dimensions in MM (Inch)]
123
Electrical Connections
124
Fig. 5-20: CAT 200, Junction Box, Interior View
126
Gas Connections
127
Fig. 5-21: CAT 200, Analyzer's Bottom View at Gas Fittings
127
Table 5-1: CAT 200, Assignment of Gas Fittings
127
Wiring Signal Terminals
128
Electrical Connections in General
128
Fig. 5-22:Shielded Signal Cable, Shield Connected at both Ends
128
Fig. 5-23: Shielded Signal Cable, Shield Connected at One End
128
Fig. 5-24:Double-Shielded Signal Cable, Shields Connected at both Sides
129
Wiring Inductive Loads
130
Fig. 5-25: Suppressor Diode for Inductive Loads
130
Driving Multiple Loads
131
Fig. 5-26: "Serial" Wiring
131
Fig. 5-27: Running Supply Lines "Parallel
131
Driving High Current Loads
132
Fig. 5-28: Driving High Current Loads
132
Switching on
133
Measurement / Calibration / Switching off
135
Calibration
136
Test Gases
137
Zero Gas
137
Span Gas
137
Switching off
138
Troubleshooting
139
Instrument Has no Function (LCD Display Is Dark)
139
No / Incorrect Measurement Screen
140
Display Messages
141
Chopper Fail
141
Raw Signal too High / Low
141
Detector Signal Communication Failed
142
Light Source
142
Detector
142
Heater Unit Regulation
143
Temperature Measurement
143
Invalid Pressure Measurement
143
External Input
144
No or Incorrect Analog Outputs / Digital I/O's
144
Calibration Not Possible
145
Fluctuating or Erroneous Display
146
Response Time too Long (T90 Time)
147
Test Procedure / Test Points
149
Signal Processing
149
Internal Voltage Supply
150
IR Source
150
Chopper
151
Unamplified Measuring Signal at Detector
151
Signal Processing on PCB "PSV
152
Physical Zero Alignment
153
IR Measurement
153
Paramagnetic Oxygen Measurement
153
Electrochemical Oxygen Measurement (EO2)
153
Heating Unit
154
Troubleshooting Instructions for PCB DSP01
155
Inspection of Leds on Component Side of DSP01
156
Inspection of Soldering Pads of DSP01
158
Evaluation
159
Appendix
160
Description of Soldering Pad DEF (LB3)
160
Definition of Leds
160
Table 11-1: Definition of Leds/Default Configuration of Soldering Pads (PCB "DSP01")
160
Table 11-2: Definition of Leds/Normal Configuration of Soldering Pads (PCB "DSP01")
161
Removal / Replacement of Components
163
Removal / Replacement of Pcbs (in Preparation)
163
Rear Mounting Slots (in Preparation)
163
Internal Slots (in Preparation)
163
Removal / Replacement of Operation Front Panel
164
Replacement of Buffer Battery on the ACU 02
165
Removal of ACU 02
165
Replacement of Buffer Battery
166
Fuses
167
Maintenance
173
Leak Testing
175
Opening the Housing
177
Mlt 1
178
MLT 1 (Platform Housing)
178
Housing Cover
178
Front Panel
179
MLT 1 (1/2 19" Housing)
180
Housing Cover
180
Front Panel
181
MLT 2 (Field Housing)
182
MLT 3/4 (1/1 19" Housing)
184
Housing Cover
184
Front Panel (MLT 4 / MLT 3 Standard Version)
184
Front Panel (MLT 3 Gas Purity Measurement)
185
Operation Front Panel
185
Left Front Panel
185
Junction Box
188
Dome
189
Magnetically Operated Front Panel
192
Sliding the Analyzer into Position
192
Fixing the Analyzer
192
Completing the Adjustment
192
Fine Dust Filter (MLT 3 Option)
195
Replacement and Cleaning of Photometric Components
197
Removal of the Photometer Assembly
198
Light Source Replacement (IR)
199
Cleaning of Analysis Cells and Windows
200
Removal of Analysis Cells
200
Cleaning
201
Reinstalling of Analysis Cells
202
Reinstalling of the Photometer Assembly
203
Physical Zeroing
204
Check / Replacement of Electrochemical Oxygen Sensor
205
EO -Sensor
206
Check of the EO -Sensor
207
Replacement of the EO
208
Removal of the EO
208
Replacing the EO
209
Reinstalling of the EO
209
Basic Conditions for the EO
210
TEO -Sensor
211
Cleaning of Housing Outside
213
Technical Data
215
Housing
215
Options
216
General Specifications
217
Voltage Supply
225
Analyzers
225
Mlt 1/4
225
Mlt 2/3
225
Electrical Safety
225
Power Supplies
226
UPS 01 T (Universal Power Supply)
226
External 5A Power Supply Unit for DIN Rail Installation
228
External 10A Power Supply Unit for DIN Rail Installation
230
Tabletop Power Supply Units
232
Pin Assignments
233
DC Input (MLT 1/4)
233
230/120 V Ac Input (MLT 3)
233
Option SIO (Standard I/O)
234
Analog Signal Outputs
234
Relay Outputs / Serial Interfaces
234
Option DIO (Digitale I/O)
235
Terminal Assignment of CAT 200
236
Table 21-1: CAT 200 Power Connections Terminal Assignments
237
Table 21-2: CAT 200 Analog Signal Outputs Terminal Assignments (Option SIO)
237
Table 21-3: CAT 200 Relay Outputs Terminal Assignments (Option SIO)
237
Table 21-4: CAT 200 Field Bus Terminal Assignments (Option)
237
Table 21-5: CAT 200 RS 232 / RS 485 Serial Interface Terminal Assignments (Option SIO)
238
Table 21-6: CAT 200 Digital Inputs/Outputs Terminal Assignments (Option DIO)
238
CAT 200 Increased Safety Box - Label Schematic
239
Table 21-7: CAT 200 Terminal Assignments - Bottom (Lower) Contacts
240
Table 21-8: CAT 200 Terminal Assignments - Top (Upper) Contacts
240
Calculation of Water Content from Dew-Point to Vol. -% or G/Nm³
241
Emerson ROSEMOUNT NGA2000 HFID Reference Manual (156 pages)
Rosemount
Brand:
Emerson
| Category:
Measuring Instruments
| Size: 0.71 MB
Table of Contents
Table of Contents
3
Preface
7
Intended Use Statement
7
Definitions
7
Safety Summary
8
Glossary of Terms
9
Introduction
15
General Instructions
15
Figure 1-1. Typical Menu
15
System Setup
16
Basic Instructions
16
Binding
16
C. Advanced Instructions
17
Details
18
Troubleshooting
20
Basic Instructions
21
Analyzer Measurement Ranges
21
C. Details
22
Advanced Instructions
23
Details
23
Zero and Span Gas Settings
23
Basic Instructions
23
General Zero/Span Setup
24
Calibrate Ranges Separately or Together
24
Calibrate Ranges Using an Autocal Module
24
Troubleshooting
25
Zeroing
27
Basic Instructions
30
Advanced Instructions
30
Troubleshooting
30
Spanning
30
Basic Instructions
32
Linearization
32
Advanced Instructions
32
Details
33
Troubleshooting
33
Linearization Touch-Up
35
Basic Instructions
35
Details
35
Troubleshooting
35
Response Time
37
Basic Instructions
37
Advanced Instructions
38
Troubleshooting
38
Analyzer Module Historical Data
39
Basic Instructions
39
Analyzer Algorithm
40
Figure 1-2. Analyzer Algorithm
41
Security
42
Basic Instructions
43
Date and Time
43
Basic Instructions
44
Screen Appearance
44
Manufacturing and Service Data
45
Analyzer Status
46
Health (Alarm Status)
46
Analyzer Operational Status
46
Analyzer Sampling Status
46
Analyzer Calibration Activity
46
Analyzer Calibration Status
46
Analyzer Validity Status
47
Analyzer Internal Data Storage
48
Basic Instructions
48
Details
48
Troubleshooting
49
Serial I/O Module
50
Details
50
Troubleshooting
50
Network Issues
51
LON Data
51
LON Data Details
51
Modbus
52
PC LON Interface
53
Performance
53
Basic Operation
53
Details
54
Using Excel with the DDE Server
54
AK Example Using the Windows Terminal Emulator
57
Alarm I/O Module General Information
58
Setup Procedure
58
Details
58
Autocalibration Modules
59
Troubleshooting
59
Differences between the System Autocalibration Module and the Single Autocalibration Module
59
Use of the System Autocalibration Module and the Single Autocalibration Module
59
Synchronizing Autocal Modules
61
Basic Instructions
61
Analyzer Variables
63
Introduction
63
I/O Modules Variables
127
Introduction
127
Emerson ROSEMOUNT NGA2000 HFID Instruction Manual (76 pages)
Heated Flame Ionisation Detector Analyzer Module
Brand:
Emerson
| Category:
Analytical Instruments
| Size: 1.74 MB
Table of Contents
Table of Contents
3
Preface
7
Definitions
7
Safety Summary
8
General Precautions for Handling and Storing High Pressure Gas Cylinders
11
Documentation
12
Compliances
12
Glossary
13
Description and Specifications
15
Overview
15
Typical Applications
15
Theory of Technology
15
Figure 1-1. Flame Ionization Detection Technology
15
Gas Safety Features
16
Figure 1-2. Heated Flame Ionization Detector Analyzer Module - Top View
17
Specifications
18
General
18
Gas Requirements
19
Physical
19
Gas Connections
20
Installation
21
Unpacking
21
Assembly
21
Location
21
Gases
21
Overview
21
Pneumatic Connections
23
Fuel Gas Specification
23
Burner Air Specification
23
Purge Air Specification
23
Regulated Air Specification
23
Calibration Gases Specification
23
Sample Gas Specification
24
Flow Rate Specification
24
Pressure/Filtration Specification
24
Leak Test
24
Electrical Connections
26
Figure 2-5. HFID Outline and Mounting Dimensions
27
Installation Considerations Checklist
29
Startup and Operation
31
Overview
31
Startup Procedure
31
Binding
34
Calibration
34
Routine Operation
35
Safety System
36
Figure 3-1. Typical Curves of Module Response Vs. Pressure Setting on Fuel Pressure Regulator
37
Figure 3-2. Typical Curves of Module Response Vs. Pressure Setting on Air Pressure Regulator
37
Maintenance and Troubleshooting
39
Overview
39
Figure 4-1. Removal of Cover and Insulation Shield
39
Figure 4-2. Locations of Major Assemblies of the HFID
40
Component Replacement
41
Oven
41
Figure 4-3. Removal of Oven from Chassis
41
Burner Sensor, Detectors and Ignitor
42
Figure 4-5. Burner - Sensor, Flameout Detector, RTD Detector and Ignitor
44
Burner Internal Components
45
Figure 4-6. Burner/Thermal Block Disassembly
45
Thermal Block
49
Figure 4-9. Thermal Block - Sample RTD, Cartridge Heater and Thermostat
49
Figure 4-10. Thermal Block Assembly
50
Electronics Assembly
51
Figure 4-11. Removing Electronics Assembly from Chassis
51
Figure 4-12. Electronics Assembly – Exploded View
52
Figure 4-14. Case Pressure Purge Switch Installation
54
Figure 4-15. Preamp Assembly Installation
55
Fan Assembly
56
Figure 4-16. Fan Assembly Installation
56
Flow Controller
57
Figure 4-17. Flow Controller Replacement
57
Figure 4-18. Flow Controller Assembly - Exploded View
58
DC Power Supply Module
59
Figure 4-19. DC Power Supply Module Replacement
59
Front Panel Components
60
Figure 4-20. Front Panel - Exploded View
60
Figure 4-21. Accessing Front Panel Components
61
Rear Panel Components
65
Figure 4-22. Rear Panel Components
65
Troubleshooting Checklist
67
Safety System
67
Ignition
67
Drift
68
Noise
68
Replacement Parts
69
Matrix
69
Replacement Parts
70
General
70
Pneumatics
70
Oven Components
71
Return of Material
73
Customer Service
73
Training
73
Emerson ROSEMOUNT NGA2000 HFID Instruction Manual (36 pages)
Brand:
Emerson
| Category:
I/O Systems
| Size: 0.25 MB
Table of Contents
Table of Contents
3
Preface
5
Safety Summary
6
General Precautions for Handling and Storing High Pressure Gas Cylinders
7
Documentation
8
Glossary of Terms
9
Intended Use Statement
5
Definitions
5
1 Description and Specifications
11
Overview
11
Figure 1-1. I/O Modules Location in Platform (Instrument Configuration)
11
Basic Functions
12
Installation and Removal
12
Figure 1-2. I/O Modules Location in Platform - Rear Panel View
12
Software Configuration
13
Connections
13
Figure 1-3. Analog I/O Module Component Location/Dimensions
13
Figure 1-5. Analog I/O Module Output Connector/Adapter Pin Assignments
14
Specifications
15
2 Analog Output/3 Alarms
17
Overview
17
Figure 2-1. Software Displays Relative to Analog Output with 3 Alarms I/O Module
18
Installation
19
3 Auto Calibration
21
Overview
21
Figure 3-1. Software Displays Relative to Auto Calibration I/O Module
22
Installation
23
Table 3-1. Available Functions – Auto Calibration I/O Module
24
4 System Auto Calibration
25
Overview
25
Installation
26
Figure 4-1. Software Displays Relative to System Auto Calibration I/O Module
27
5 Return of Material
29
Customer Service
29
Training
29
Related Products
Emerson Heated Flame Ionization Detector Module Model NGA 2000 HFID
Emerson NGA2000 TO2
Emerson NC100RD
Emerson Liebert NX 400V
Emerson Liebert NXL 1100 kVA
Emerson NITX-300-ET-DVI
Emerson NELSON CM-GP
Emerson AVENTICS NL4
Emerson Numatics G2-2 ControlNet Series
Emerson Net Safety Millennium II
Emerson Categories
Controller
Control Unit
Transmitter
Measuring Instruments
Fan
More Emerson Manuals