Emerson Oxymitter 4000 Manuals

Manuals and User Guides for Emerson Oxymitter 4000. We have 1 Emerson Oxymitter 4000 manual available for free PDF download: Instruction Manual

Emerson Oxymitter 4000 Instruction Manual (172 pages)

Oxygen Transmitter

Brand: Emerson | Category: Oxygen Equipment | Size: 3.71 MB

Table of Contents
5
Preface
9
Definitions
9
Safety Instructions
10
Material Safety Data Sheet
23
What You Need to Know
30
Quick Start Guide
32
Description and Specifications
37
Component Checklist of Typical System (Package Contents)
37
System Overview
37
Figure 1-1. Typical System Package
38
Figure 1-2. Oxymitter 4000 Autocalibration System Options
39
Figure 1-3. Membrane Keypad
40
Figure 1-4. Local Operator Interface (LOI)
40
Figure 1-5. Model 751 LCD Display Panel
41
Figure 1-6. Oxymitter 4000 HART Communications and AMS Application
42
Figure 1-7. Typical System Installation - Oxymitter 4000 with Integral Electronics
43
Figure 1-8. Typical System Installation - Oxymitter 4000 with Remote Electronics
44
IMPS 4000 (Optional)
45
SPS 4000 (Optional)
45
Figure 1-9. SPS 4000
46
Model 751 Remote Powered Loop LCD Display
47
Figure 1-11. Ceramic Diffusion Assembly
47
Probe Options
47
Figure 1-12. Snubber Diffusion Assembly
47
Figure 1-13. Hastelloy Cup-Type Diffusion Assembly
48
Figure 1-14. Abrasive Shield Assembly
49
Specifications
50
Table 1-1. Product Matrix
52
Table 1-2. Calibration Components
53
Table 1-3. Intelligent Multiprobe Test Gas Sequencer Versions
54
Installation
55
Mechanical Installation
55
Figure 2-1. Oxymitter 4000 Probe Installation
56
Figure 2-2. Oxymitter 4000 Remote Electronics Installation
57
Figure 2-3. Oxymitter 4000 Installation (with SPS 4000)
58
Figure 2-4. Oxymitter 4000 with Abrasive Shield
59
Figure 2-5. Oxymitter 4000 Adapter Plate Dimensions
60
Figure 2-6. Oxymitter 4000 Adapter Plate Installation
61
Figure 2-7. Oxymitter 4000 Abrasive Shield Bracing Installation
62
Figure 2-8. Orienting the Optional Vee Deflector
63
Figure 2-9. Installation with Drip Loop and Insulation Removal
63
Electrical Installation (for Oxymitter 4000 with Integral Electronics, Without SPS 4000)
64
Figure 2-10. Electrical Installation - Oxymitter 4000 with Integral Electronics
65
Electrical Installation (for Oxymitter 4000 with Remote Electronics, Without SPS 4000)
66
Figure 2-11. Electrical Installation - Oxymitter 4000 with Remote Electronics
67
Electrical Installation (for Oxymitter 4000 with SPS 4000)
69
Figure 2-12. SPS 4000 Electrical Connections
70
Pneumatic Installation (for Oxymitter 4000 Without SPS 4000)
71
Figure 2-13. Air Set, Plant Air Connection
72
Figure 2-14. Oxymitter 4000 Gas Connections Calibration Gas Connections
72
Pneumatic Installation (for Oxymitter 4000 with SPS 4000)
73
IMPS 4000 Connections
73
IB-106-340 Rev
74
Configuration of Oxymitter 4000 with Membrane Keypad
75
General
75
Figure 3-1. Electronics Housing Terminals and Membrane Keypad
75
Table 3-1. Logic I/O Configuration (as Set at HART/AMS or LOI)
78
Logic I/O
78
Recommended Configuration
79
Configuration of Oxymitter 4000 with Loi
81
General
81
Figure 4-1. Electronics Housing Terminals and LOI
81
Figure 4-2. Defaults - Oxymitter 4000 with LOI
83
Table 4-1. Logic I/O Configuration (as Set at HART/AMS or LOI)
84
Logic I/O
84
Recommended Configuration
85
Startup and Operation of Oxymitter 4000 with Membrane Keypad
87
Power up
87
General Operation
87
Figure 5-1. Startup and Normal Operation
87
Figure 5-2. Calibration Keys
88
Startup and Operation of Oxymitter 4000 with Loi
89
Power up
89
Start up Oxymitter 4000 Calibration
89
Figure 6-1. Startup Display
89
Figure 6-2. O 2 Concentration Display
89
Navigating the Local Operator Interface
90
LOI Key Designations
90
Figure 6-3. LOI Features
90
LOI Menu Tree
91
Figure 6-4. Menu Tree for Local Operator Interface on the Oxymitter 4000
91
Oxymitter 4000 Setup at the LOI
92
LOI Installation
94
Figure 6-5. LOI Module Connectors
94
Oxymitter 4000 Test Points
95
Model 751 Remote Powered Loop LCD Display (Optional)
95
Figure 1-10. Model 751 Remote Powered Loop LCD Display
95
Figure 6-6. Oxymitter 4000-Test Points
95
Figure 7-1. Signal Line Connections, ≥ 250 Ohms Load Resistance
96
Figure 7-2. Signal Line Connections, < 250 Ohms Load Resistance
96
Hart/Ams
97
Overview
97
HART Communicator Signal Line Connections
97
Hart Communicator PC Connections
98
Off-Line and On-Line Operations
98
Logic I/O Configurations
98
Menu Tree for HART Communicator/Oxymitter 4000 Applications
98
Table 7-1. Logic I/O Configuration
98
Figure 7-3. Menu Tree for HART/AMS on the Oxymitter 4000
99
Defining a Timed Calibration Via HART
103
Troubleshooting
105
Overview
105
General
106
Alarm Indications
106
Figure 8-2. Diagnostic Leds
106
Alarm Contacts
107
Identifying and Correcting Alarm Indications with Membrane Keypad
107
Table 8-1. Diagnostic/Unit Alarm Fault Definitions - Membrane Keypad Only
108
Table 8-2. Diagnostic/Unit Alarm Fault Definitions - LOI
108
Figure 8-3. Fault 1, Open Thermocouple
109
Figure 8-4. Fault 2, Shorted Thermocouple
110
Figure 8-5. Fault 3, Reversed Thermocouple
111
Figure 8-6. Fault 4, A/D Comm Error
112
Figure 8-7. Fault 5, Open Heater
113
Figure 8-8. Fault 6, High High Heater Temp
114
Figure 8-9. Fault 7, High Case Temp
115
Figure 8-10. Fault 8, Low Heater Temp
116
Figure 8-11. Fault 9, High Heater Temp
117
Figure 8-12. Fault 10, High Cell MV
118
Figure 8-13. Fault 11, Bad Cell
119
Figure 8-14. Fault 12, EEPROM Corrupt
120
Figure 8-15. Fault 13, Invalid Slope
121
Figure 8-1. O
121
Figure 8-16. Fault 14, Invalid Constant
122
Figure 8-17. Fault 15, Last Calibration Failed
123
Figure 8-18. Probe Leakage Paths
124
Oxymitter 4000 Passes Calibration, but Still Reads Incorrectly
124
SPS 4000 Troubleshooting
125
Table 8-3. SPS 4000 Fault Finding
126
Figure 8-19. SPS 4000 Troubleshooting Flowchart
127
Maintenance and Service
129
Overview
129
Calibration - Oxymitter 4000 with Amembrane Keypad
129
Figure 9-1. Membrane Keypad
130
Figure 9-2. Inside Right Cover
131
Calibration - Oxymitter 4000 with Alocal Operator Interface (Loi)
133
Oxymitter 4000 Repair
134
Figure 9-3. Oxymitter 4000 with Integral Electronics, Exploded View
135
Figure 9-4. Oxymitter 4000 with Remote Electronics, Exploded View
136
Figure 9-5. Electronic Assembly
138
Figure 9-6. J8 Connector
138
Figure 9-7. Fuse Location
139
Figure 9-8. Heater Strut Assembly
141
Figure 9-9. Probe to Probe Head Assembly - Remote Electronics Only
142
Figure 9-10. Cell Replacement Kit
142
Figure 9-11. Ceramic Diffusion Element Replacement
144
Figure 9-12. Termination Housing Connections for Remote Electronics Probe Head
146
SPS 4000 Maintenance and Component Replacement
146
Figure 9-13. SPS 4000 Manifold Assembly
148
Figure 9-14. Power Supply Board and Interface Board Connections
150
Figure 9-15. Calibration Gas and Reference Air Components
153
Return of Material
155
Replacement Parts
157
Table 11-1. Replacement Parts for Probe
157
Figure 11-1. Cell Replacement Kit
159
Figure 11-2. Probe Disassembly Kit
161
Table 11-2. Replacement Parts for Electronics
162
Table 11-3. Replacement Parts for SPS 4000
163
Table 11-4. Replacement Parts for Calibration Components
163
Optional Accessories
165
Index
169

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