Canon SADDLE FINISHER K4 Manuals

Manuals and User Guides for Canon SADDLE FINISHER K4. We have 1 Canon SADDLE FINISHER K4 manual available for free PDF download: Service Manual

Canon SADDLE FINISHER K4 Service Manual

Canon SADDLE FINISHER K4 Service Manual (469 pages)

Brand: Canon | Category: Finishers | Size: 7.96 MB

Table of Contents

Table of Contents
6
Chapter 1 General Description

13
- General Description
  13
  - Features
    14
  - Specifications
    15
    
    Specifications
    16
    
    Cross Sections
    22
Chapter 2 Operation Overview

31
- Basic Operations
  32
- Feeding/Drive System
  56
- Overview
  56
  - Normal Delivery
    57
- Feeding/Delivery
  61
  - Overview
    61
  - Job Offset
    65
    
    Overview
    65
    
    Stacking Sheets on the Processing Tray
    67
    
    Number of Sheets for an Offset Job
    70
  - Trailing Edge Drop Function
    72
    
    Overview
    72
  - Controlling the Knurled Belt
    73
    
    Overview
    73
    
    Delivering Three Sheets
    74
    
    Multiple Sheets on the Processing Tray
    76
  - Buffer Path
    78
- Controlling the Paddle
  83
  - Overview
    83
- Controlling the Tray Auxiliary Plate
  84
  - Overview
    84
  - Operation
    85
- Stapling
  86
  - Overview
    86
  - Stapling of First Sheet
    87
  - Stapling of Second and Subsequent Sheets
    88
  - Stapling of Last Sheet
    89
  - Stapler
    91
  - Delivery Auxiliary Rib Operation
    93
- Tray Operation
  94
  - Overview
    94
  - Trays
    94
  - Sub-Tray Control
    96
  - Shutter Control
    97
  - Detecting Topmost Sheet of Paper in Tray
    98
  - Tray A/B Lifting Motor Control
    99
  - Tray Motor Power Supply
    100
- Punch Unit
  101
  - Overview
    101
  - Punching Operation
    101
  - Overview of Punching Operation
    104
  - Horizontal Registration Operation
    107
  - Paper Trailing Edge Detection Control
    109
  - Punch Waste Feed Control
    109
  - Punch Waste "Full" Sensor
    110
  - Punch Registration Motor (M17) / Punch Motor (M18) Drive Control
    113
  - Punch Power Supply
    114
- Fans
  115
  - Overview
    115
- Power Supply
  117
  - AC Power Supply
    117
  - DC Power Supply
    117
  - Protective Functions
    118
  - Low Power Switch
    119
  - Fan Interlocking Switch
    119
- Detection Jams (Finisher)
  122
  - Overview
    122
- Module Isolation
  125
  - Overview
    125
- Saddle Stitcher
  126
  - Basic Operation
    126
    
    Overview
    126
    
    Overview of Electrical Circuit
    127
  - Feed and Drive System
    128
    
    Overview
    128
  - Paper Collection System
    134
    
    Overview
    134
    
    Inlet Flapper Control
    137
    
    Paper Feed Control
    141
    
    Alignment Control
    143
    
    Crescent Roller Phase Control
    146
  - Stitcher System
    148
    
    Overview
    148
    
    Stitcher Unit Operation
    149
  - Folding and Delivery System
    151
    
    Overview
    151
    
    Stack Feed Control
    152
    
    Folding
    153
    
    Double Folding Operation
    156
    
    Delivery Tray Control
    159
  - Jam Detection
    161
    
    Overview
    161
    
    Inlet Delay Jam (0091)
    162
    
    Inlet Stationary Jam (00A1)
    162
    
    Delivery Delay Jam (0092)
    164
    
    Delivery Stationary Jam (00A2)
    165
    
    Saddle Inlet Paper Sensor Delay Jam (0015)
    165
    
    Door Open Jam (0088)
    166
    
    Power-On Jam (0087)
    166
    
    Saddle Inlet Paper Sensor Stationary Jam (0025)
    166
    
    Stitcher Staple Jam (0086)
    166
  - Power Supply
    167
    
    Overview
    167
    
    Protective Function
    167
- Paper Folding Unit C1
  168
  - Overview
    168
  - Electrical Circuit Diagram
    169
  - Basic Operation
    170
    
    Non-Folding Mode
    170
    
    Z-Folding Mode
    171
  - Feed Drive System
    172
    
    Overview
    172
    
    Feed Path
    173
    
    Folding Stopper Drive
    175
    
    Folding Position
    176
    
    Skew Correction
    177
    
    Folding Operation
    179
    
    Drive Sequence
    182
  - Jam Detection
    183
    
    Overview
    183
  - Power Supply
    187
- Inserter
  189
  - Overview
    189
  - Electrical Circuitry
    189
  - Basic Operation
    190
    
    Finisher Mode
    190
    
    Saddle Stitcher Mode
    191
  - Feed Drive System
    193
  - Inserter Pick-Up
    195
    
    Operation
    195
    
    Overview
    195
  - Saddle Stitcher Mode Feeding
    197
  - Jam Detection
    199
  - Power Supply
    201
    
    Removing the Stack Wall (Lower)
    214
    
    Mounting the Stack Wall (Lower)
    215
Chapter 3 Mechanical Systems

216
- Handling Tray Unit
  216
  - Removing the Handling Tray Unit
    216
  - Removing the Handling Tray
    216
- Tray a Unit/Tray B Unit
  221
- Knurled Belt Releasing Unit
  228
  - Removing the Knurled Belt Releasing Unit
    228
- Knurled Belt
  229
  - Remove the Knurled Belt
    229
- Buffer Roller Unit
  230
  - Removing the Buffer Roller Unit
    230
- Stapler Unit
  235
- Punch Unit
  243
  - Removing the Punch Slide Unit
    243
  - Mounting the Punch Waste Case Holder
    246
  - Pcbs
    247
    
    Removing the Finisher Controller PCB
    247
- Saddle Stitcher Assembly
  248
  - Saddle Unit
    248
    
    Removing the Saddle Unit
    248
    
    Adjusting the Position of the Stitcher
    256
    
    Mounting the Positioning Plate Unit
    260
    
    Paper Deflecting Plate
    261
    
    Removing the No. 1/No
    261
    
    Fitting of the Saddle Unit
    262
    
    Removing/Mounting the Paper Pushing Plate
    264
- Paper Folding Unit-B1 (Folder)
  268
  - External Covers
    268
  - Folder
    268
    
    Disconnecting from the Copier
    268
    
    Removing the Folder (Upper)
    269
  - Feeding System
    272
    
    Positioning the Folding Stopper
    272
    
    Adjusting the Inlet Guide
    275
    
    Adjusting the Pressure of the Folding Roller
    276
    
    Adjusting the No. 1 Folding Path Guide Plate
    279
    
    Adjusting the Position of the Left Guide Static Eliminator
    279
  - Drive System
    280
    
    Removing the Folder Motor (M71)
    280
    
    Positioning the Coupling for the Horizontal Path Drive
    281
    
    Adjusting the Tension of the Feeding Belt
    282
    
    (Sl73)
    283
    
    Adjusting the Position of the Pressure Releasing Solenoid
    283
    
    Adjusting the Position of the Pressure Solenoid (SL74)
    284
  - Removing the Folder Driver PCB
    285
- Inserter
  286
Chapter 4 Maintenance and Inspection

300
- Periodically Replaced Parts
  301
  - Finisher Unit
    301
  - Saddle Stitcher Unit
    301
  - Folder
    301
  - Inserter
    301
- Guide to Durables
  302
  - Finisher Unit
    302
  - Saddle Stitcher Unit
    302
Chapter 5 Troubleshooting

307
- Making Adjustments
  308
  - Electrical System
    308
    
    Adjusting the Alignment Width
    308
    
    Adjusting the Stapling Position (Front, 1-Position)
    309
    
    Adjusting the Stapling Position (Rear 1-Point)
    309
    
    Adjusting the Wrapping on the Buffer Roller
    312
    
    Adjusting the Speed of the Swing Guide
    315
    
    Indication for the Swing Guide Speed
    316
    
    Adjusting the Position of Punch Holes (Feed Direction)
    317
- Adjusting the Punch Hole Position
  318
- Adjusting the Sensitivity of the
  319
- After Replacing the EEPROM
  321
- Replacing the Finisher
  322
  - Controller (in Response to E505)
    322
- Initializing the RAM
  322
- Selecting Upward Curl Paper Mode
  323
- Selecting Downward Curl Paper Mode
  324
- Adjusting the Folding Position (Saddle Stitcher Assembly)
  326
- Arrangement of Electrical Parts
  335
  - Finisher Unit
    335
    
    Sensors
    335
    
    Microswitches
    337
    
    Motors
    339
    
    Solenoids
    341
    
    Pcbs
    343
    
    Fans
    345
  - Saddle Sticher Unit
    347
    
    Photointerrupters
    347
    
    Switches
    349
    
    Motors
    351
    
    Solenoids
    353
    
    Pcbs
    355
  - Paper Folder Unit-B1 (Folder)
    357
  - Cover Inserter-A1 (Inserter)
    359
  - Leds and Check Pins by PCB
    361
    
    Finisher Controller PCB
    361
    
    Saddle Stitcher Controller PCB
    363
    
    Punch Drive PCB
    365
    
    Folder Drier PCB
    366
    
    Inserter Driver PCB
    367
    
    Functions of the DIP Switch
    368
  - Upgrading
    374
- Troubleshooting Malfunctions
  379
  - Finisher Unit
    379
    
    E500 (Communication with Copier)
    379
    
    E503 (Communication with Saddle Stitcher Unit)
    380
    
    E505 (Checksum Fault)
    406
    
    E506
    406
- E510 (Inlet Motor M1 Fault)
  407
- E514
  407
- E530 (Rear Aligning Plate Motor M5)
  407
- E531 (Stapler Motor M11)
  407
- E532 (Stapler Shift Motor M10)
  407
- E537 (Front Aligning Plate Motor M4)
  407
- E540 (Tray a Lifter Motor M13)
  408
- E542 (Tray B Lift Motor M12; During Operation)
  408
- E577 (Paddle Motor M9)
  409
- E583 (Tray Auxiliary Plate Motor M6)
  409
- E584 (Shutter)
  409
- E590 (Punch Rotation)
  409
- E593 (Punch Registration)
  410
- E594 (Punch Paper Edge Sensor Horizontal Registration)
  410
- E595 (Punch Waste Feeder)
  410
- E5F0
  411
- E5F2 (Guide Motor; Detail Code 01/02)
  411
- E5F3 (Alignment Motor; Detail Code 01/02)
  411
- E5F6 (Paper Pushing Plate Motor; Detail Code 01/02)
  412
  - E5F7 (Saddle Tray Motor)
    413
  - E5F9 (Power Supply)
    413
  - Folder
    414
Appendix

417
- List of Signals/Abbreviastions
  419
  - Finisher
    419
  - Saddle Stitcher
    421
  - Folder
    422
  - Inserter
    422
- Saddle Finisher General Circuit Diagram
  423
- Paper Folding Unit C1 General Circuit Diagram
  424
  - Inserter B1
    425
    
    Finisher Controller Pcb
    426
- Saddle Stitcher Controller Pcb
  446
- Folder Driver Pcb
  453
- Inserter Driver Pcb
  455
- Stapler Driver Pcb
  462
- Fuse Pcb
  463
- Switch Pcb
  464
- Area Sensor Pcb
  465
- Solvents and Oils List
  466
- Special Tools
  467

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