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Manuals and User Guides for ABB XRCG4 6890. We have
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ABB XRCG4 6890 manual available for free PDF download: User Manual
ABB XRCG4 6890 User Manual (116 pages)
Brand:
ABB
| Category:
Remote Control
| Size: 6.85 MB
Table of Contents
Table of Contents
2
List of Figures
6
Health and Safety
9
General Information and Notes
9
Safety, Warning, and Note Symbols
9
Storage
10
Compliance
10
Additional Publications
11
Typographical Conventions
12
Table-1: Typographical Conventions
12
1 System Overview
13
Overview
13
Table 2: General Specifications
13
Xseries Remote Controller Hardware
14
Standard Enclosure
16
Figure 1: XRC G4 6490
16
Figure 2: XRC G4 6790
16
Figure 3: XRC 6890
17
Rack Mount Enclosure
18
XRC G4 Board Specifications
18
Figure 4: XRC 6990 Rack Mount
18
Table 5: 2103329-XXX Board Specifications
18
Figure 5: XRC Board
20
Xseries On-Board Input/Output
21
Table 6:XRC Board Identification
21
Figure 6: Typical DI Point Schematic
22
Figure 7: DI Connection Examples
22
Figure 8: Typical DO Point Schematic
23
Figure 9: DO Connection Example
24
Figure 10: Typical AI Point Schematic
24
Display Function
25
Figure 11: AI Connection Examples
25
Table 7: Typical XRC
25
Functions of the XRC
26
XRC G4 Application Licensing
27
Display Annunciators
28
Figure 12: Liquid Crystal Display and Indicators
28
Table 8: Status and Alarm Description
29
Laptop Computer Running PCCU32
30
Local PCCU Connections
30
Figure 13: RS-232 Local Communication Cable
30
Network Connectivity (Dynamic IP with Router)
31
Optional Keypad
31
Figure 14: USB Local Communication Cable
31
Figure 15: Ethernet Communication Cable
31
Figure 16: Optional Keypad
32
Figure 17: XRC 6990 with Dual Keypads
32
Figure 18: XRC 6490 with Optional Keypad
33
Figure 19: XRC 6790 with Optional Keypad
33
Optional Totalflow Input/Output Modules
34
Figure 20: XRC G4 6890 with Optional Keypad
34
Figure 21: TFIO Module Housing
35
Table 9: TFIO Module Loading
35
Figure 22: XRC G4 6490 Inside View
36
Figure 23: XRC G4 6790 Inside View
36
Figure 24: XRC 6890 Inside View
37
Figure 25: XRC 6990 Inside View
37
2 Installation
38
Overview
38
Unpacking and Inspection
38
Pipe Saddle Mount Installation
38
Figure 26: Typical Pipe Saddle Installation
39
Figure 27: XRC Pipe-Mounting
39
Figure 28: Model XRC 6490, Pipe-Mounted
40
Figure 29: Model XRC 6790, Pipe-Mounted
40
Wall Mount Installation
41
Figure 30: Model XRC
41
Figure 31: Model XRC 6490, Wall-Mounted
42
Figure 32: Model XRC 6790 Wall-Mounted
42
Battery Pack Installation
43
Figure 33: Model XRC
43
Solar Panel Installation
44
Figure 34: Battery and Charger Input Connections
44
Figure 35: Typical Solar Panel Installation
45
AC Charging Unit Installation
46
Figure 36: Mounting AC Charger
46
Figure 37: DC Wiring Instructions
47
Figure 38: AC Wiring Instructions
47
XRC 6990 Rack Mount Installation
48
Figure 39: XRC G4 6990 Rack Mount
48
Table 10: XRC G4 Main Electronic Board to Termination Panel Correlation Chart
48
Figure 40: Single and Dual Unit Termination Panels
49
XRC G4 Communication Field-Wiring
50
Figure 41: XRC Standard Communication Wiring
51
Figure 42: XRC Panel-Mount Field-Wiring Diagram
52
Figure 43: XRC Main Electronic Board Jumper Configuration
53
Table 11: XRC G4 On-Board Jumper Settings
53
Figure 44: Other Field-Wiring I/O Connections
55
3 XRC G4 Startup
56
Overview
56
PCCU32 Installation and Setup
56
Establishing Initial Local Communication
56
Figure 45: Setup for Local Communication
57
Set up the XRC for Ethernet Communication
58
Figure 46: Network ID Setup
59
Figure 47: Communication Setup for Totalflow /TCP Protocol (Default TCP Port)
60
Figure 48: Set up TP/IP Communication over Ethernet
61
Figure 50: Network Tab: Configure Static IP Addresses
63
Setting up the XRC
67
Figure 53: Meter Setup and Security Screen
69
Table 12: XRC G4 Displayed Items
69
Figure 54: PCCU32 Security Code Setup
70
Application Licensing Credit Key
71
Figure 55: Winccu32 Security Code Entry in Meter ID
71
Figure 56: Loading Credit Key Status
72
Figure 57: Loaded Credit Key Status
73
Figure 58: Credit Key Telephone Update
73
Figure 59: Application Credit Entry Screen
74
Figure 60: Application Credit Verification Codes
74
Figure 61: Transfer to Device: Type and Amount
75
Figure 62: Transferred to Device Application Credits
76
Figure 63: Transfer to Credit Key Application Credit Selections
77
Figure 64: Transferred to Credit Key Application Credits
77
On-Board I/O Calibration
77
Figure 65: XRC Board- Analog Input Calibration Points
78
Figure 66: XRC Board- Pulse/Digital Input Calibration Points
79
Keypad
79
Figure 67: Optional Keypad (P/N 2100652-XXX)
80
Table 13: Optional Keypad Commands
80
4 Maintenance
81
Overview
81
Backing up Configuration Files
81
Changing the XRC Clock
82
Components and Spare Parts
83
Figure 68: XRC 6490 Component/Cable Locations
83
Figure 69: XRC G4 6890 Component/Cable Locations
84
Table 14: XRC 6490 and 6890 Component Identifications
84
Table 15: Additional Spare Parts
85
Replacing the Lithium Battery
86
Replacing the XRC G4 Battery Pack
86
Figure 70: Memory Backup Enable Jumper
87
Figure 71: XRC Battery and Charger Connections
87
Replacing the Main Electronic Board (XRC )
88
Figure 72: XRC Board Connections
89
Replacing the CPU Engine Card
90
Figure 73: Engine Card Removal
90
Replacing the Liquid Crystal Display (LCD) Board
91
Figure 74: Engine Card Replacement
91
5 Troubleshooting
93
Overview
93
Figure 75: Troubleshooting Flowchart
94
Troubleshooting Visual Alarm Codes
95
Figure 76: Liquid Crystal Display and Indicators
95
Table 16: Visual Alarm Codes
95
Figure 77: Battery Charger and Battery Pack Connections
96
Figure 78: RTD Wiring Diagram
98
Power Troubleshooting
99
Figure 80: Power Troubleshooting Flowchart
100
Table 17: Specifications for Solar Panels
101
Figure 81: AC-DC Charger Wiring Instructions
103
Figure 82: Current Measurement Troubleshooting Cable
103
Figure 83: Lithium Battery Backup Enable/Disable
105
Figure 84: Communication Troubleshooting Flow Chart
107
Figure 85: XRC Communication Wiring
109
Table 18: RS-232 Field Wiring on XRC
110
Table 19: RS-485 Field Wiring on XRC
111
Table 20: RS-485 Terminations
111
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