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ABB RMC-100 Manuals
Manuals and User Guides for ABB RMC-100. We have
4
ABB RMC-100 manuals available for free PDF download: User Manual, Startup Manual, Quick Start Manual
ABB RMC-100 User Manual (215 pages)
Remote Modular Controller
Brand:
ABB
| Category:
Controller
| Size: 15.41 MB
Table of Contents
Table of Contents
2
Contents
2
List of Tables
6
Additional Information
7
Table 0-1: Document Links
7
Compliance
8
Cyber Security
8
Waste Electrical and Electronic Equipment (WEEE)
8
Safety
8
Potential Safety Hazards
9
System Description
10
Features Overview
10
Table 1-1: General Specifications
10
Physical Description
11
RMC-100 Housing
11
LCD Display
13
Table 2-1: LCD Display Characteristics
13
Enclosures
14
Table 2-2: Xcore Enclosures Available
14
Electronic Board
15
Table 2-3: RMC-100 Electronic Board Specifications
15
Processor and Memory
16
Communication Ports
16
Table 2-4: Memory Components
16
Table 2-5: Ethernet Ports
18
Inputs/Outputs
19
Table 2-6: Analog Input Specifications
20
Table 2-7: Analog Output Specifications
21
Table 2-8: Pulse Input Specifications
21
TFIO Expansion Interfaces
22
Table 2-9: Digital Input and Output Specifications
22
Power Ports
23
Table 2-10: Power Connector Specifications
23
Table 2-11: Power Source Requirements Per Mode
24
Security Switch
25
Reset Button
25
Lithium Battery Switch
25
Table 2-12: Battery Port Specifications
25
Table 2-13: Charger/External Power Port Specifications
25
Super Capacitor
26
Embedded Software and Data
26
Operating System
26
Applications
26
Table 2-14: Applications Available with RMC
27
Configuration Files
28
Customer Data Collection Files
29
Log Files
29
User Interface
29
Secure Service Access Interface
29
Installation
29
Site Planning and Requirements
29
Enclosure Requirements
30
Battery and Charger Requirements
30
External Power Supply Requirements
30
Location Specifications and Design
30
General Requirements
30
Mounting Requirements
30
Wiring Requirements
30
Unpack and Inspect
31
Basic Hardware Installation
31
Ground the Controller
31
Standalone Mounting
32
Mounting When Using an Enclosure
32
Wire Serial Communication Ports
33
Table 3-1: Serial Communications Specifications
33
Table 3-2: COMM 1 and COMM 2 Serial Communication Port Pinouts
33
Wire Input and Output
35
Table 3-3: Analog Input Pinouts
36
Table 3-4: Analog Output Pinouts
36
Table 3-5: Pulse Input Pinouts
36
Connect Expansion Modules
37
Connect Additional Devices with Ethernet
37
Table 3-6: Digital I/O Pinouts
37
Connect TFIO Modules
39
Table 3-7: TFIO Modules
40
Connect Third-Party Serial Modules
41
Power the RMC
41
Power-On Sequence
41
Power with Battery and Charger
42
Power with External Power Source
44
Enable Lithium Battery Backup
45
Startup
46
Configure the RMC Using PCCU32
46
Install the PCCU32 Interface
46
Establish Local Communication
46
Using the USB Port
46
Table 4-1: USB Cabling
46
Using the Ethernet Ports
48
Table 4-2: Ethernet Cabling
48
Using the MMI Port (When Using Enclosures)
52
Configure Basic Parameters
52
Configure the Station
52
Table 4-3: MMI Cabling Specifications
52
Table 4-4: Required Station Setup
52
Change the LCD Display
53
Configure Serial Communications
53
Configure Serial Communication Ports
53
Enable Serial Port Switched Output Power
56
Configure Ethernet Network Communication
56
Network Modes
57
IP Addressing
57
Configure the RMC for 1 Network Mode (2-Port Switch)
58
Remote Access to RMC by Host (Connections)
58
Local Access to RMC by Host (Connections)
59
Daisy-Chain Connection Support for Other Devices
60
Procedure to Configure 1 Network Mode
61
Configure the RMC for 2 Network Mode
62
Remote Access to RMC by Host (Logical Diagram)
63
Local Access to Rmc/Daisy Chained Devices (Logical Diagram)
63
Procedure to Configure 2-Networks Mode
64
Expand Serial Communication Capacity
67
Expand with Abb's XIO
67
Expand with Third-Party Ethernet-Serial Devices
67
Configure Input and Output
67
Change the View Option
67
Analog Input Configuration
68
Analog Output Configuration
68
Digital Input and Output Configuration
68
Pulse Input Configuration
69
Configure Directly Attached TFIO Interfaces
70
Advanced Setup
73
Configure the LCD Backlight
73
Configure Low Power Use
74
Configure Low Charger Alarm
75
Customize the LCD Display
75
Table 5-1: RMC Display Item Options
75
Table 5-2: Annunciator Indicators
76
Configure the Number of Display Groups
77
Assign Annunciators
80
Configure a Display Group
83
Configure Group Display Items
86
Configure the Plot for a Display Item (Optional)
91
Table 5-3: Plot Types and Sizes
93
Enable SSH/SFTP
96
Application Credits (Credit Key)
96
Verify the Applications
97
Enable RMC for MQTT Support
97
Configure Security (Recommended)
99
Access Points
99
Communication Interfaces
99
User-Enabled Services
99
Table 6-1: Default Communication Ports on the RMC
99
Table 6-2: Non-Native Bluetooth Support on the RMC
99
Open Transmission Control Protocol (TCP) Ports
100
Table 6-3: User-Enabled Services on the RMC
100
Table 6-4: Open TCP Ports on the RMC
100
Denial of Service (DOS) Threshold Rates
101
Security Guidelines
101
Table 6-5: Denial of Service (DOS) Threshold Rates
101
Table 6-6: RMC Security Guidelines
101
Configure Bi-Level Security with Security Switch
102
Configure Role-Based Access Control (RBAC)
103
Default Access Roles
104
Set up and Create a New RBAC Security Control File
104
Edit the Security File
105
Create a New User Account
106
Enable RBAC Authentication on Communication Ports
107
Table 6-7: Per-Port RBAC Authentication Options
107
Use Default RBAC Credentials
108
Secure the SSH/SFTP Service
110
Supported SSH/SFTP Accounts
110
SSH/SFTP Authentication
110
Table 6-8: Security Keys
110
Update Default SSH/SFTP Keys
111
Calibration
126
Analog Input Calibration
127
Connect Calibration Equipment
127
Table 7-1: AI Calibration Points
127
Table 7-2: Typical Calibration Point Values
127
Analog Input Calibration (Voltage Mode)
128
Analog Input Calibration (Current Mode)
137
Verify Analog Input Calibration
149
Repeat Calibration in Case of Errors
151
Analog Output Calibration
153
Connect the Calibration Equipment
153
Analog Output Calibration with no Load
154
Define Engineering Unit Range
163
Drive the AO from a Register
168
Service and Maintenance
168
Preserve Data and Configuration
169
Collect Data
169
Save the Device Configuration
172
Restore the Device Configuration
178
Use the Configuration from Another RMC
179
Update Device Software
180
When to Upgrade
180
Software Update Packages for the RMC
181
Download Software from the ABB Website
181
Table 8-1: Software Included in Customer Package 2105452 (Standard RMC: 720 MHZ)
181
Table 8-2: Software Included in Customer Package 2106260 (RMC-LITE: 300 MHZ)
181
Determine Device Software Part Number/Version
183
Load the Update Software Package
185
System Restart
188
Restart Type Overview
188
Warm Restart with the RESET Button
189
Table 8-3: Restart Types
189
Warm Restart from the Device Loader
190
Warm Restart from PCCU Entry Mode
191
Warm Restart from Terminal Mode
191
Cold Restart from the Device Loader
192
Cold Restart from Terminal Mode
193
Restart Using Factory Configuration
194
Change the Clock
195
Remove and Restore Power
196
Remove Power from the Controller
196
Reconnect Power to the Controller
196
Part Replacement
197
Replacement and Spare Parts List
197
Return Parts for Repair
197
Remove the RMC from the DIN Rail
197
Remove the Housing Cover from the Base
198
Replace the Lithium Battery
199
Replace the 12 VDC Battery
199
Replace the Electronic Board
200
Replace the LCD Assembly
201
Maintain Cleanliness of the RMC
201
Troubleshooting Support
202
Serial Port Expansion with MOXA ® Modules
202
Configuration Overview
203
Configure the MOXA ® Module
203
Configure the RMC Ethernet Interface to Support MOXA
205
11 Product Warranty
214
ABB RMC-100 Startup Manual (40 pages)
Remote Modular Controller
Brand:
ABB
| Category:
Controller
| Size: 1.55 MB
Table of Contents
Contents
2
Table of Contents
2
List of Figures
3
List of Tables
4
Additional Information
5
Table 0-1: Related Documentation
5
Compliance
6
Cyber Security
6
Waste Electrical and Electronic Equipment (WEEE)
6
Safety
7
Safety Symbol Conventions
7
Potential Safety Hazards
8
1 Introduction
9
Assumptions
9
2 Site Planning and Requirements
9
Enclosure Requirements
9
Battery and Charger Requirements
9
External Power Supply Requirements
9
Location Specifications and Design
10
Wiring Requirements
10
3 Unpack and Inspect
10
4 Basic Hardware Installation
10
Ground the Controller
11
Mount the RMC
11
Wire COMM Ports
11
Figure 4-1: Mounting the RMC
11
Table 4-1: Serial Communication Specifications
11
Table 4-2: COMM 1 and COMM 2 Serial Communication Pinouts
11
Wire I/O Ports
12
Figure 4-2: COMM Terminals and Modules
12
Analog Input Pinouts
13
Analog Output Pinouts
13
Figure 4-3: Analog Input Pinouts
13
Table 4-3: Analog Input Pinouts
13
Digital Input and Output Pinouts
14
Figure 4-4: Analog Output Pinouts
14
Figure 4-5: Pulse Input Pinouts
14
Figure 4-6: Digital I/O Pinouts
14
Pulse Input Pinouts
14
Table 4-4: Analog Output Pinouts
14
Table 4-5: Pulse Input Pinouts
14
Table 4-6: Digital I/O Pinouts
14
Connect TFIO Modules
15
Table 4-7: TFIO Modules
15
Figure 4-7: TFIO Module
16
Table 4-8: TFIO Valve Control Interface Module
16
Table 4-9: TFIO Analog Output (4-20 Ma) Module
16
Table 4-10: TFIO Analog Input Module
16
5 Power the RMC
17
Power on Sequence
17
Table 4-11: TFIO Combo Digital Module and Extended
17
Table 4-12: TFIO Thermocouple Module
17
Table 4-13: TFIO RTD Module
17
Super Capacitor
18
Power with Battery and Charger
18
Connect the Battery (DC Power)
18
Connect the Charger
18
Figure 5-1: Battery Port
18
Power with External Power
19
Figure 5-2: Solar Panel Connection
19
Lithium Battery
20
6 Establish Local Communication
20
Local Connection on USB
20
Figure 5-3: External Power Supply Connection
20
Figure 5-4: Lithium Battery Switch
20
Local Connection on Ethernet
21
Figure 6-1: System Setup
21
Figure 6-2: Synchronize Date and Time
21
Figure 6-3: Factory Default Ethernet Configuration
22
Configure the Station
23
Figure 6-4: Connection Setup When Using Ethernet for Local Communication
23
Table 6-1: Required Station Setup
23
Configure Security
24
Figure 6-5: Station Setup Screen
24
Figure 6-6: Security Switch
24
Change the LCD Display
25
7 Configure Communications
25
Configure the COMM Ports
25
Figure 6-7: LCD Display Date and Time Format
25
Figure 7-1: COMM Port Configuration
25
Figure 7-2: Add Communication
26
Configure Ethernet (Network) Communication
27
Figure 7-3: Serial Port Configuration to Connect Xmvs
27
Figure 7-4: Serial Port Configuration for Remote Communication
27
Configure the RMC for 1 Network Mode (2-Port Switch)
28
Figure 7-5: Network Communication for 1 Network Mode
28
Configure the RMC for 2 Network Mode
29
Figure 7-6: Warning before Ethernet Interface Restart
29
Expand Serial Communications
30
Expand with Abb's XIO
30
Expand with Third-Party Serial-To-Ethernet Module
30
Figure 7-7: Network Communication for 2 Network Mode
30
8 Configure Input and Output
31
Change View Option
31
Analog Input Configuration
31
Analog Output Configuration
31
Figure 8-1: Expert View Selection
31
Figure 8-2: Analog Input Configuration
31
Digital Input/Digital Output Configuration
32
Pulse Input Configuration
32
Figure 8-3: Analog Output Configuration
32
Figure 8-4: Digital Input and Output Configuration
32
Expand I/O Capacity with the ABB XIO
33
9 Configure Directly Attached TFIO Interfaces
33
Figure 8-5: Pulse Input Configuration
33
Figure 9-1: TFIO-A Modules Setup
34
Figure 9-2: TFIO-A Module List
34
Figure 9-3: TFIO-B Bus Enable Tab (Bus Disabled by Default)
35
Figure 9-4: TFIO-B Module Setup
35
10 Enable for MQTT Support
36
Figure 9-5: TFIO-B Module List
36
Figure 10-1: RMC-100 Services
37
Figure 10-2: Enable MQTT Service and REST Service on the RMC-100
37
11 Troubleshooting
38
11.1 Visual Alarm and Status Codes
38
Figure 11-1: LCD Display
38
Table 11-1: Alarms and Status Codes
38
ABB RMC-100 Startup Manual (37 pages)
Remote Modular Controller
Brand:
ABB
| Category:
Controller
| Size: 1.65 MB
Table of Contents
Additional Information
2
Health and Safety
3
Potential Safety Hazards
3
Site Planning and Requirements
4
Enclosure Requirements
4
External Power Supply Requirements
5
Wiring Requirements
5
Unpacking and Inspecting
5
Basic Hardware Installation
6
Grounding the Controller
6
Analog Output Pinouts
10
Power-On Sequence
15
Super Capacitor
15
Connecting the Charger
16
Lithium Battery
18
Configuring the Station
21
Configuring Communications
23
Configuring Ethernet Communication
26
Analog Input Configuration
27
Analog Output Configuration
28
Pulse Input Configuration
29
Troubleshooting
31
Additional Assistance
32
ABB RMC-100 Quick Start Manual (2 pages)
Brand:
ABB
| Category:
Remote Control
| Size: 0.29 MB
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