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ABB PQFS manuals available for free PDF download: Installation, Operation And Maintenance Instructions
ABB PQFS Installation, Operation And Maintenance Instructions (214 pages)
Power Quality Filter
Brand:
ABB
| Category:
Industrial Electrical
| Size: 10.35 MB
Table of Contents
Table of Contents
2
1 Introduction to this Manual
6
What this Chapter Contains
6
Intended Audience
6
Compatibility
6
Contents
6
Related Publications
6
2 Safety Instructions
8
3 Upon Reception
10
What this Chapter Contains
10
Delivery Inspection
10
Unpacking Instructions
10
Lifting and Transportation Guidelines
10
Identification Tag
13
Storage
13
4 Hardware Description
14
What this Chapter Contains
14
Typical PQFS Filter Panel Layout
14
The PQF Current Generator Hardware
16
The PQF Main Controller
17
The PQF-Manager User Interface
18
Location of the Main PQFS Components
25
Active Filter Components
25
Active Filter Door Components and Protective Grid
29
5 Mechanical Design and Installation
30
What this Chapter Contains
30
Installation Location Requirements
30
Airflow and Cooling Requirements
31
Standard Cubicle Dimensions, Fixing Holes and Clearances
32
Instructions for Mounting the Filter
33
Filter Noise Level
34
Instructions for Mounting the PQF-Manager in Enclosures
35
6 Electrical Design and Installation
36
What this Chapter Contains
36
Instructions for Connecting the PQF-Manager to a Filter System
37
Checking the Insulation of the Assembly - Earth Resistance
37
EMC Considerations
38
Earthing Guidelines
38
Selection of the Power Cable Size
39
Selection of the Power Cable Protection/Filter Input Protection Scheme
42
Connection of the PQFS to the Network
44
Connection of the PQFS in 3-Wire Mode
45
Connection of the PQFS in 4-Wire Mode
47
Selection of the Current Transformers
48
Current Transformer Installation
50
Basic Rules for Correct CT Installation
50
Electrical Interconnection of PQFS Enclosures
52
Mechanical Interconnection of the Enclosures
53
Control Board Cable Interconnection
53
CT Cable Interconnection
54
Connection of the Power Stage to the Supply
55
Electrical Connections to the PQF-Manager User Interface
56
Cabling of Remote Control Functionality
57
Cabling of Alarm Functionality
59
Alarm Outputs
59
Digital Outputs
62
Cabling of Warning Functionality
64
Cabling of the Digital Output Contacts to Monitor Other Filter Operation Modes than Warnings and Alarms
65
Cabling of Main/Auxiliary Control Functionality
66
Implementation of Local Start/Stop Buttons
67
Electrical Connections of Filter Options and Accessories
70
External Communication with PQF
70
Connection of the Modbus Adapter
71
7 The PQF-Manager User Interface
72
What this Chapter Contains
72
PQF-Manager User Interface Description
72
PQF-Manager Overview and Navigation
73
Icons and Main Screen
73
The PQF-Manager Behavior During Filter Initialization
80
The PQF-Manager Locking Facilities
81
The PQF Start, Stop and Fault Acknowledgement Menu
82
The 'Measurements' Menu
84
The 'Overview' Menu
84
The 'System Values' Menu
86
Voltages
86
Line Currents
88
Filter Currents
89
Total Filter Currents
90
Powers
91
Temperatures
91
The 'Min-Max Logging' Menu
92
The 'Settings' Menu
93
The 'Customer Settings' Menu
94
Settings up Harmonics, Reactive Power and Filter Mode
95
Temp Unit
101
Activate Menu
101
Setting up Alarms, Warnings and Digital Inputs and Outputs (D I/O)
102
The 'Commissioning' Menu
104
Setting up the Network Characteristics and the Filter Synchro Mode
105
Setting up the Filter Characteristics
106
Setting up the Current Transformer Ratios and Position
108
Setting up the Filter Rating Parameter
114
Setting up the User's Requirements
115
Commissioning of Temperature Probes
116
The 'Installation Settings' Menu
117
Setting up the 'Standby' Function
118
Setting up the 'Auto Restart' Function
120
Setting up the System Clock
120
Setting Password
121
Installation Locking
121
Set Language
122
The 'PQF Monitoring' Menu
122
The 'Status of Module' Menu
123
The 'Filter Load' Menu
123
The 'Event Logging' Menu
124
The 'Active Warnings' Menu
128
The 'Number of Errors' Menu
128
The 'PQF Operation
129
The 'User Interface Menu
130
Manufacturer Setting
130
About PQF
130
Screen Configuration
131
Communication
132
Modbus RTU
133
MAC Address
135
Ethernet Settings
135
IP Address
139
8 Commissioning Instructions
141
What this Chapter Contains
141
Step 1: Visual and Installation Check
142
Step 2: Setting the Address of each Unit in a Multi-Unit Filter and Terminate the CAN Bus
142
Step 3: Voltage Rating Check/Adaptation and Phase Rotation Check
145
Step 4: Basic Commissioning Parameters Set up (Using PQF-Manager)
146
Step 5: Automatic and Manual CT Detection Procedure
148
Automatic CT Detection Procedure
148
Manual CT Detection Procedure
149
PQF Connection Diagram
149
Material Needed and Hypotheses for Correct Measurements
150
Checking the Correct Connection of the Cts with a Two-Channel Scopemeter
150
Checking the Correct Connection of the Cts with a Fluke 41B or Similar
154
Equipment
154
Step 6: before Starting the Filter
154
Step 7: Start the Filter
154
Step 8: Generate Filter Load
155
Step 9: Set up the User Requirements
156
Commissioning Report
159
Filter Identification
160
Inspection on Site - Verification of the Active Filter after Installation
161
Programming
162
Testing (with Load)
163
Programmed Parameters
164
Comments
166
9 Operating Instructions
167
What this Chapter Contains
167
Starting and Stopping the Filter
167
Starting the Filter with the PQF-Manager
168
Stopping the Filter with the PQF-Manager
170
Modifying the User Requirements
172
Changing the System Temperature Unit and PQF-Manager Backlighting
173
Consulting Filter Measurements
173
Consulting Filter Statistics and Manufacturer Data
173
Filter Behavior on Fault - Retrieving Error Information
174
10 Maintenance Instructions
176
What this Chapter Contains
176
Maintenance Intervals
176
Standard Maintenance Procedure
177
Step 1: Check the Ambient Temperature Conditions
177
Step 2: Record the Filter Operating Status
177
Step 3: Shut the Filter down
177
Step 4: Inspect and Clean the Filter
178
Step 5: Check the Condition of the Filter Contactors and Fuses
178
Step 6: Check the Tightness of the Electrical and Mechanical Connections
178
Step 7: Correct any Abnormal Conditions Found
178
Step 8: Restart the Filter
178
Fan Replacement
179
DC Capacitor Change
180
DC Capacitor Reforming
180
Output Filter Board Change
181
Servicing Report
181
Filter Identification
182
Standard Maintenance Procedure
183
Special Service Actions
185
Comments
185
11 Troubleshooting Guide
186
What this Chapter Contains
186
Fault Treatment Procedure
186
Spare Part List for Normal and Dedicated Filter Servicing
189
Troubleshooting Guide
190
Verification of the PQF-Manager Status and the System Leds
190
Fault Tracing
191
12 Technical Specifications
210
What this Chapter Contains
210
ABB PQFS Installation, Operation And Maintenance Instructions (170 pages)
Power Quality Filter
Brand:
ABB
| Category:
Water Filtration Systems
| Size: 9.2 MB
Table of Contents
Table of Contents
2
1 Introduction to this Manual
6
What this Chapter Contains
6
Intended Audience
6
Compatibility
6
Contents
6
Related Publications
6
2 Safety Instructions
7
3 Upon Reception
9
What this Chapter Contains
9
Delivery Inspection
9
Unpacking Instructions
9
Lifting and Transportation Guidelines
9
Identification Tag
14
Storage
14
4 Hardware Description
15
What this Chapter Contains
15
Typical PQFS Filter Panel Layout
15
The PQF Current Generator Hardware
17
The PQF Main Controller
18
The PQF-Manager User Interface
19
Location of the Main PQFS Components
25
Active Filter Components
25
Active Filter Cover Components
28
5 Mechanical Design and Installation
29
What this Chapter Contains
29
Installation Location Requirements
29
Standard Enclosure Dimensions and Clearances
30
Instructions for Mounting the Filter
30
Filter Noise Level
32
Airflow and Cooling Requirements
32
Instructions for Mounting the PQF-Manager in Enclosures
33
6 Electrical Design and Installation
35
What this Chapter Contains
35
Instructions for Connecting the PQF-Manager to a Filter System
36
Checking the Insulation of the Assembly - Earth Resistance
36
EMC Considerations
37
Earthing Guidelines
37
Selection of the Power Cable Size
38
Selection of the Power Cable Protection/Filter Input Protection Scheme
41
Connection of the PQFS to the Network
43
Connection of the PQFS in 3-Wire Mode
44
Connection of the PQFS in 4-Wire Mode
46
Selection of the Current Transformers
47
Current Transformer Installation and Connection
49
Electrical Interconnection of PQFS Enclosures
51
Mechanical Preparation of the Enclosures
52
Control Board Cable Interconnection
52
CT Cable Interconnection
53
Connection of the Power Stage to the Supply
54
Electrical Connections to the PQF-Manager User Interface
54
Cabling of Remote Control Functionality
56
Cabling of Alarm Functionality
58
Cabling of Warning Functionality
62
Cabling of the Digital Output Contacts to Monitor Other Filter Operation Modes than Warnings and Alarms
63
Cabling of Main/Auxiliary Control Functionality
64
Implementation of Local Start/Stop Buttons
65
Electrical Connections of Filter Options and Accessories
68
Connection of the RS-232 Cable Used for PQF-Link Software Communication
68
Connection of the Modbus Adapter
69
7 The PQF-Manager User Interface
70
What this Chapter Contains
70
PQF-Manager Overview and Navigation
70
The PQF-Manager Behavior During Filter Initialization
75
The PQF-Manager Locking Facilities
76
The PQF Start, Stop and Fault Acknowledgement Menu
77
The 'Measurements' Menu
78
The 'Overview' Menu [/Welcome/Measurements/Overview]
78
The 'System Values' Menu [/Welcome/Measurements/System Values]
79
The 'Min-Max Logging' Menu [/Welcome/Measurements/Min-Max Logging]
82
The 'Settings' Menu
83
The 'Customer Settings' Menu [/Welcome/Settings/Customer Set.]
83
Settings up Harmonics, Reactive Power and Filter Mode
84
Setting up Alarms, Warnings and Digital Inputs and Outputs (D I/O)
88
Setting up the Unit for Temperature Measurements
91
The 'Commissioning' Menu [/Welcome/Settings/Commissioning]
91
Setting up the Network Characteristics and the Filter Synchro Mode
92
Setting up the Filter Characteristics
93
Setting up the Current Transformer Ratios and Position
94
Setting up the Filter Rating Parameter
98
Setting up the User's Requirements
99
The 'Installation Settings' Menu [/Welcome/Settings/Installation Set.]
99
Setting up the 'Auto Restart' Function
100
Setting up the 'Standby' Function
100
Setting up the System Clock
102
Setting up the External Communication Parameters
102
Setting up the Software Lock and Password
102
The 'PQF Monitoring' Menu
102
The 'Status of Units' Menu [/Welcome/Pqf Monitoring/Status of Units]
103
The 'Filter Load' Menu [/Welcome/Pqf Monitoring/Filter Load]
103
The 'Event Logging' Menu [/Welcome/Pqf Monitoring/Event Logging]
103
The 'Active Warnings' Menu [/Welcome/Pqf Monitoring/Active Warn.]
107
The 'Total Number of Errors' Menu [/Welcome/Pqf Monitoring/Number of Errors]
107
The 'PQF Operation' and 'Fan Operation' Parameters
107
The 'Trip. Phase' Parameter
107
The 'About PQF' Menu
108
8 Commissioning Instructions
109
What this Chapter Contains
109
Step 1: Visual and Installation Check
110
Step 2: Setting the Address of each Unit in a Multi-Unit Filter and Terminate the CAN Bus
110
Step 3: Voltage Rating Check/Adaptation and Phase Rotation Check
112
Step 4: Basic Commissioning Parameters Set up (Using PQF-Manager)
114
Step 5: Automatic and Manual CT Detection Procedure
115
Automatic CT Detection Procedure
115
Manual CT Detection Procedure
116
PQF Connection Diagram
116
Material Needed and Hypotheses for Correct Measurements
117
Checking the Correct Connection of the Cts with a Two-Channel Scopemeter
117
Checking the Correct Connection of the Cts with a Fluke 41B or Similar Equipment
121
Step 6: before Starting the Filter
121
Step 7: Start the Filter
121
Step 8: Generate Filter Load
122
Step 9: Set up the User Requirements
123
Commissioning Report
125
Filter Identification
126
Inspection on Site - Verification of the Active Filter after Installation
127
Programming
128
Testing (with Load)
129
Programmed Parameters
130
Comments
132
9 Operating Instructions
133
What this Chapter Contains
133
Starting and Stopping the Filter
133
Starting the Filter with the PQF-Manager
133
Stopping the Filter with the PQF-Manager
136
Modifying the User Requirements
137
Changing the System Temperature Unit and PQF-Manager Contrast
138
Consulting Filter Measurements
138
Consulting Filter Statistics and Manufacturer Data
138
Filter Behavior on Fault - Retrieving Error Information
138
10 Maintenance Instructions
141
What this Chapter Contains
141
Maintenance Intervals
141
Standard Maintenance Procedure
141
Step 1: Check the Ambient Temperature Conditions
141
Step 2: Record the Filter Operating Status
142
Step 3: Shut the Filter down
142
Step 4: Inspect and Clean the Filter
142
Step 5: Check the Condition of the Filter Contactors and Fuses
143
Step 6: Check the Tightness of the Electrical and Mechanical Connections
143
Step 7: Correct any Abnormal Conditions Found
143
Step 8: Restart the Filter
143
Fan Replacement
143
DC Capacitor Change
144
DC Capacitor Reforming
144
Servicing Report
145
Filter Identification
146
Standard Maintenance Procedure
147
Special Service Actions
148
Comments
149
11 Troubleshooting Guide
150
What this Chapter Contains
150
Fault Treatment Procedure
150
Spare Part List for Normal and Dedicated Filter Servicing
153
Troubleshooting Guide
153
Verification of the PQF-Manager Status and the System Leds
153
Fault Tracing
154
12 Technical Specifications
166
What this Chapter Contains
166
Contact Us
170
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