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ABB ACS880-207 Manuals
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ABB ACS880-207 manuals available for free PDF download: Hardware Manual
ABB ACS880-207 Hardware Manual (148 pages)
INDUSTRIAL DRIVES, IGBT supply units
Brand:
ABB
| Category:
DC Drives
| Size: 18.34 MB
Table of Contents
Table of Contents
5
Introduction to the Manual
9
Contents of this Chapter
9
Applicability
9
Safety Instructions
9
Target Audience
9
Categorization by Frame Size and Option Code
10
Use of Component Designations
10
Terms and Abbreviations
10
Related Documents
11
Operation Principle and Hardware Description
13
Contents of this Chapter
13
Operation Principle
14
Simplified Main Circuit Diagram
14
Charging
14
Overview Diagram of the Drive
15
Layout Drawing of an IGBT Supply Unit 1×R8I (Limited Scope Version)
16
Overview Drawing of a Drive
17
Layout Drawings of the Cubicles in the Supply Unit
18
Layout Drawing of an Auxiliary Control Cubicle
18
Layout Drawings of Incoming Cubicles
20
Layout Drawing of a 400 MM Incoming Cubicle
20
Layout Drawing of a 600 MM Incoming Cubicle
22
Layout Drawing of a 1000 MM Incoming Cubicle
24
Layout Drawing of a Supply Module Cubicle 2×R8I
25
Layout Drawings of Supply and LCL Filter Modules
26
IGBT Supply Module (Frame R8I)
26
LCL Filter Module (Type BLCL-1X-X for Frame 1×R8I)
27
LCL Filter Module (Type BLCL-2X-X for Frame R8I Multiples)
28
Overview of Power and Control Connections
29
Overview of the Control Connections of the BCU Control Unit
30
Supply Unit Control Devices
31
Door Switches and Devices for Frame R8I Cabinet (Limited Scope Version)
31
Door Switches and Devices for Frame R8I Cabinet
32
Main Switch-Disconnector / Main Circuit Breaker
33
Auxiliary Voltage Switch
33
Grounding Switch
33
Charging Switch
33
Operating Switch
34
Emergency Stop Button
34
E-Stop Reset Button
34
Other Door Controls
34
The ACS-AP-W Control Panel
35
PC Connection
35
Fieldbus Control
35
Type Designation Labels
36
Type Designation Label of the Supply Unit
36
Type Designation Labels of the Supply Module and LCL Filter Module
37
Type Designation Keys
39
Type Designation Key of the Cabinet-Installed IGBT Supply Unit
39
Type Designation Key of the IGBT Supply Module
43
Type Designation Key of the Filter Module
44
Electrical Installation
45
Contents of this Chapter
45
Electrical Safety Precautions
46
General Notes
47
Printed Circuit Boards
47
Optical Components
47
Checking the Insulation of the Assembly
48
Measuring the Insulation of the Drive
48
Measuring the Insulation of the Input Power Cable
48
Compatibility Check - IT (Ungrounded) Earthing System
48
Connecting the Input Power Cables
48
Connection Diagram (Frame 1×R8I, Limited Scope Version)
48
Connection Diagram (Frame R8I and Multiples)
49
Connection Procedure (Frame R8I, Limited Scope Version)
49
Connection Procedure (Frame R8I and Multiples)
52
Checking the Settings of Transformers T21, T101 and T111
55
T21 and T101 Tap Settings (400
55
T21 and T101 Tap Settings (690 V Units)
56
T111 Tap Settings
56
Checking the Settings of the Cooling Fan Transformer
57
Connecting the Control Cables for the Supply Unit
57
Default I/O Connection Diagram
57
Connection Procedure (Frame R8I, Limited Scope Version)
57
Connection Procedure (Frame R8I and Multiples)
59
Control Cable Connection Procedure
60
Wiring the Functional Safety Options +Q951, +Q952, +Q963, +Q964 or +Q979
63
Connecting a PC
64
Installation Checklist
65
Contents of this Chapter
65
Checklist
65
Start-Up
67
Contents of this Chapter
67
Start-Up Procedure
68
Electromagnetic Interlocking
70
Switching off the Supply Unit and the Drive
70
Disconnecting the Drive from AC Power Line (Excluding the Input Power Terminals), and Temporary Grounding
70
Disconnecting and Temporary Grounding the Drive (Including the Input Power Terminals)
71
Connecting the Drive / Supply Unit to the Power Line
71
Powering-Up the Supply Unit / Drive
72
Maintenance
73
Contents of this Chapter
73
Maintenance Intervals
73
Maintenance Timers and Counters
75
Cabinet
75
Cleaning the Interior of the Cabinet
75
Cleaning the Door Air Inlets (IP22 and IP42)
76
Replacing the Inlet Door Filters (IP54)
77
Replacing the Outlet (Roof) Filters (IP54)
77
Cleaning the Heatsink
77
Power Connections and Quick Connectors
78
Retightening the Power Connections
78
Fans
78
Replacing R8I Module Cooling Fan (Speed-Controlled Version)
79
Replacing R8I Module Cooling Fan (Direct-On-Line Version)
80
Replacing the Circuit Board Compartment Fan
82
Replacing the Fan of the LCL Filter (BLCL-1X-X)
84
Replacing the Fan of the LCL Filter (BLCL-2X-X)
85
Replacing the Cooling Fan in the Incoming Cubicle
86
Replacing the Fan in the Auxiliary Control Cubicle
86
Replacing the Roof Fan for IP54 Cabinet (Option +B055)
87
IGBT Supply Module
88
Reduced Run
88
Starting Reduced Run Operation
89
Resuming Normal Operation
89
Replacing the IGBT Supply Module (Limited Scope Version)
90
Replacing the IGBT Supply Module (Frame R8I and Multiples)
95
LCL Filter
101
Replacing the LCL Filter (Limited Scope Version)
101
Replacing the LCL Filter (Frame R8I and Multiples)
104
Capacitors
108
Reforming the Capacitors
108
Fuses
109
Checking and Replacing the DC Fuses (Limited Scope Version)
109
Checking and Replacing the AC Fuses (Limited Scope Version)
110
Checking and Replacing the DC Fuses (Frame R8I and Multiples)
111
Checking and Replacing the AC Fuses (Frame R8I and Multiples)
112
Control Panel
113
Cleaning the Control Panel
113
Replacing the Battery
113
Memory Unit
114
Replacing the Memory Unit
114
Leds and Other Status Indicators
115
Control Panel and Panel Platform/Holder Leds
115
Functional Safety Components
115
Technical Data
117
Contents of this Chapter
117
Ratings
118
Definitions
118
Derating
120
Surrounding Air Temperature Derating
120
Altitude Derating
120
Derating for Output Voltage Boosting
121
Fuses
122
Main Circuit AC Fuses
122
Main Circuit DC Fuses
123
Fuses on CVAR Board
123
LCL Filters
124
Dimensions
125
Free Space Requirements
126
Losses, Cooling Data and Noise
128
Terminal and Cable Entry Data for the Input Power Cable
129
MM Incoming Cubicle - Main Circuit Breaker (+F255), Top Cable Entry
129
1000 MM Incoming Cubicle - Main Circuit Breaker (+F255), Top Cable Entry
130
Tightening Torques
131
Electrical Connections
131
Mechanical Connections
131
Insulation Supports
131
Cable Lugs
131
Electrical Power Network Specification
132
Control Unit Connection Data (BCU)
132
Typical Power Cable Sizes
133
Protection Classes
135
Optical Components
135
Ambient Conditions
135
Materials
137
Applicable Standards
137
Markings
137
Disclaimers
138
Generic Disclaimer
138
Cybersecurity Disclaimer
138
The Control Unit
139
Contents of this Chapter
139
General
139
BCU-X2 Layout
140
Default I/O Diagram of the Supply Control Unit
142
External Power Supply for the Control Unit (XPOW)
143
Safe Torque off (XSTO, XSTO OUT)
143
FSO-XX Safety Functions Module Connection (X12)
143
SDHC Memory Card Slot
143
Connector Data
144
BCU-X2 Ground Isolation Diagram
146
Further Information
147
ABB ACS880-207 Hardware Manual (142 pages)
IGBT supply units
Brand:
ABB
| Category:
Power Supply
| Size: 14.43 MB
Table of Contents
Table of Contents
5
1 Introduction to the Manual
9
What this Chapter Contains
9
Applicability
9
Safety Instructions
9
Target Audience
9
Purpose of the Manual
10
Contents of the Manual
10
Related Documents
10
Categorization by Frame Size, Option Code and Item Designation
10
Terms and Abbreviations
11
2 Operation Principle and Hardware Description
13
What this Chapter Contains
13
Operation Principle
13
Main Circuit Diagram
14
Charging
14
Overview Diagram of the Drive
15
Layout Drawing of an IGBT Supply Unit 1×R8I (Limited Scope Version)
16
Overview Drawing of a Drive
17
Layout Drawings of the Cubicles in the Supply Unit
18
Layout Drawing of an Auxiliary Control Cubicle
18
Layout Drawings of Incoming Cubicles
20
Layout Drawing of a 400 MM Incoming Cubicle
20
Layout Drawing of a 600 MM Incoming Cubicle
21
Layout Drawing of a 1000 MM Incoming Cubicle
22
Layout Drawing of a Supply Module Cubicle 2×R8I
23
Layout Drawings of Supply and LCL Filter Modules
24
IGBT Supply Module (Frame R8I)
24
LCL Filter Module (BLCL-1X-X)
25
LCL Filter Module (BLCL-2X-X)
26
Overview of Power and Control Connections
27
Overview of the Control Connections on the BCU Control Unit
28
Supply Unit Control Devices
29
Door Switches and Devices for Frame R8I Cabinet (Limited Scope Version)
29
Door Switches and Devices for Frame R8I Cabinet
30
Main Switch-Disconnector / Breaker
31
Auxiliary Voltage Switch
31
Grounding Switch
31
Charging Switch
31
Operating Switch
31
Emergency Stop Button
32
E-Stop Reset Button
32
Other Door Controls
32
The ACS-AP-W Control Panel
32
PC Connection
33
Fieldbus Control
33
Type Designation Labels
33
Type Designation Label of the Supply Unit
33
Type Designation Label of the Supply Module
34
Type Designation Label of the LCL Filter Module
34
Type Designation Keys
35
Type Designation Key of the Cabinet-Installed IGBT Supply Unit
35
Type Designation Key of the IGBT Supply Module
38
Type Designation Key of the Filter Module
39
3 Electrical Installation
41
What this Chapter Contains
41
Electrical Safety Precautions
42
Checking the Insulation of the Assembly
43
Supply Unit
43
Input Power Cable
43
Checking the Compatibility with IT (Ungrounded) Systems
43
Connecting the Input Power Cables
44
Connection Diagram (Frame 1×R8I, Limited Scope Version)
44
Connection Diagram (Frame R8I and Multiples)
45
Connection Procedure (Frame R8I, Limited Scope Version)
46
Connection Procedure (Frame R8I and Multiples)
49
Setting the Voltage Range of the Auxiliary Voltage Transformers (Option +G344)
52
[T21/T101] Connections (400
52
[T21/T101] Connections (690 V Units)
53
[T111] Connections
54
Checking the Settings of the Cooling Fan Transformer
54
Connecting the Control Cables for the Supply Unit
55
Default I/O Connection Diagram
55
Connection Procedure (Frame R8I, Limited Scope Version)
55
Connection Procedure (Frame R8I and Multiples)
57
Grounding the Outer Shields of the Control Cables at the Cabinet Lead-Through
57
Wiring the Functional Safety Options +Q951, +Q952, +Q963, +Q964 or +Q979
60
Connecting a PC
60
Connection Procedure
60
4 Installation Checklist
61
What this Chapter Contains
61
Checklist
61
5 Start-Up
63
What this Chapter Contains
63
Start-Up Procedure
64
Safety
64
Checks/Settings with no Voltage Connected
64
Powering up the Auxiliary Circuit of the Supply Unit
64
Setting up the Supply Unit Parameters
65
Powering up the Main Circuit of the Drive
65
On-Load Checks
65
Switching off the Unit
66
Disconnecting and Temporary Grounding the Drive (Excluding the Input Power Terminals)
66
Disconnecting and Temporary Grounding the Drive
66
(Including the Input Power Terminals)
67
6 Maintenance
69
What this Chapter Contains
69
Maintenance Intervals
70
Maintenance Timers and Counters
71
Cabinet
71
Cleaning the Interior of the Cabinet
71
Cleaning the Door Air Inlets (IP22 and IP42, Option +B054)
72
Cleaning the Door Air Inlets (IP54, Option +B055)
73
Replacing the Outlet (Roof) Filters (IP54, Option +B055)
74
Cleaning the Heatsink
74
Power Connections and Quick Connectors
74
Tightening the Power Connections
74
Fans
75
Replacing the Cooling Fan of the IGBT Supply Module (Frame R8I)
75
Replacing the Direct-On-Line (Option +C188) Module Fan (Frame R8I)
77
Replacing the Circuit Board Compartment Fan (Frame R8I)
78
Replacing the Fan of the LCL Filter (BLCL-1X-X)
80
Replacing the Fan of the LCL Filter (BLCL-2X-X)
81
Replacing the Fan in the Incoming Cubicle
82
Replacing the Fan in the Auxiliary Control Cubicle
83
Replacing the Roof Fan for IP54 Cabinet (Option +B055)
84
IGBT Supply Module
85
Cleaning the Module
85
Reduced Run
86
Starting Reduced Run Operation
86
Resuming Normal Operation
86
Replacing the IGBT Supply Module (Limited Scope Version)
87
Replacing the IGBT Supply Module (Frame R8I and Multiples)
90
LCL Filter
93
Replacing the LCL Filter (Limited Scope Version)
93
Replacing the LCL Filter (Frame R8I and Multiples)
96
Capacitors
100
Reforming the Capacitors
100
Fuses
101
Checking and Replacing the DC Fuses (Limited Scope Version)
101
Checking and Replacing the AC Fuses (Limited Scope Version)
103
Checking and Replacing the DC Fuses (Frame R8I and Multiples)
104
Checking and Replacing the AC Fuses (Frame R8I and Multiples)
104
Control Panel
106
Replacing the Battery
106
Cleaning the Control Panel
106
Memory Unit
107
Transferring the Memory Unit
107
Leds and Other Status Indicators
108
7 Technical Data
109
What this Chapter Contains
109
Ratings
109
Definitions
110
Derating
111
Temperature Derating
111
Altitude Derating
111
Fuses
112
Main Circuit AC Fuses
112
Main Circuit DC Fuses
113
Fuses on CVAR Board
113
LCL Filters
114
Dimensions
115
Free Space Requirements
116
Losses, Cooling Data and Noise
117
Terminal and Lead-Through Data for the Input Power Cable
118
Frame R8I
118
400 MM Incoming Cubicle with Main Switch, Bottom Cable Entry
118
MM Incoming Cubicle - Main Switch (+F253)
119
600 MM Incoming Cubicle with Main Switch, Bottom Cable Entry
120
600 MM Incoming Cubicle with Main Breaker, Bottom Cable Entry
121
600 MM Incoming Cubicle with Main Breaker, Top Cable Entry
122
1000 MM Incoming Cubicle with Main Breaker, Bottom Cable Entry
123
1000 MM Incoming Cubicle with Main Breaker, Top Cable Entry
124
Tightening Torques
125
Cable Lugs
125
Electrical Connections
125
Mechanical Connections
125
Insulation Supports
125
Electrical Power Network Specification
126
Control Unit Connection Data (BCU)
127
Degrees of Protection
127
Ambient Conditions
128
Materials
129
Applicable Standards
129
Markings
129
Disclaimers
130
Generic Disclaimer
130
Cybersecurity Disclaimer
130
8 The Control Unit
131
What this Chapter Contains
131
Layout and Connections
132
Default I/O Connection Diagram (BCU)
134
External Power Supply for the Control Unit (XPOW)
136
Drive-To-Drive Link (XD2D)
136
SDHC Memory Card Slot
136
Further Information
141
Product and Service Inquiries
141
Product Training
141
Providing Feedback on ABB Drives Manuals
141
Document Library on the Internet
141
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