ABB ACS800-U2 Manuals

Manuals and User Guides for ABB ACS800-U2. We have 4 ABB ACS800-U2 manuals available for free PDF download: Firmware Manual, Hardware Manual

ABB ACS800-U2 Firmware Manual (214 pages)

Center Winder/Unwind Control Program

Brand: ABB | Category: Controller | Size: 1.79 MB

Table of Contents
5
Introduction to the Manual

13
- Chapter Overview
  13
- Compatibility
  13
- Safety Instructions
  13
- Reader
  13
- Contents
  13
- Product and Service Inquiries
  14
- Product Training
  14
- Providing Feedback on ABB Drives Manuals
  14
Start-Up

15
- Chapter Overview
  15
- How to Start-Up
  15
- How to Perform the ID Run
  19
  - ID Run Procedure
    19
Control Panel

21
Program Features

35
- Chapter Overview
  35
- Local Control Vs. External Control
  35
  - Local Control
    35
  - External Control
    36
  - Settings
    36
  - Block Diagram: Start, Stop, Direction Source for EXT1
    37
  - Block Diagram: Reference Source for EXT1
    37
- Reference Types and Processing
  38
  - Settings
    38
  - Diagnostics
    38
- Programmable Analog Inputs
  39
  - Update Cycles in the Control Program
    39
  - Settings
    39
  - Diagnostics
    39
- Programmable Analog Outputs
  40
  - Update Cycles in the Control Program
    40
  - Settings
    40
  - Diagnostics
    40
- Programmable Digital Inputs
  41
  - Update Cycles in the Control Program
    41
  - Settings
    41
  - Diagnostics
    41
- Programmable Relay Outputs
  42
  - Update Cycles in the Control Program
    42
  - Settings
    42
  - Diagnostics
    42
- Actual Signals
  43
  - Settings
    43
  - Diagnostics
    43
- Motor Identification
  44
  - Settings
    44
- Power Loss Ride-Through
  44
- Automatic Start
  45
  - Settings
    45
- DC Magnetizing
  45
- DC Hold
  45
- Flux Braking
  46
  - Settings
    46
- Flux Optimization
  47
  - Settings
    47
- Acceleration and Deceleration Ramps
  47
- Constant Speeds
  47
- Speed Controller Tuning
  48
  - Settings
    48
  - Diagnostics
    48
  - Speed Control Performance Figures
    49
  - Torque Control Performance Figures
    49
- Programmable Protection Functions
  50
  - Motor Thermal Protection
    50
    
    Motor Temperature Thermal Model
    50
    
    Use of the Motor Thermistor
    50
    
    Settings
    51
  - Stall Protection
    51
  - Underload Protection
    51
  - Motor Phase Loss
    51
  - Ground Fault Protection
    52
    
    Settings
    52
  - Communication Fault
    52
- Preprogrammed Faults
  53
  - Overcurrent
    53
  - DC Overvoltage
    53
  - DC Undervoltage
    53
  - Drive Temperature
    53
  - Enhanced Drive Temperature Monitoring for ACS800-U2, -U4 and -U7, Frame Sizes R7 and R8
    53
    
    Settings
    54
    
    Diagnostics
    54
  - Short Circuit
    54
  - Input Phase Loss
    54
  - Ambient Temperature
    54
  - Overfrequency
    55
  - Internal Fault
    55
- Operation Limits
  55
  - Settings
    55
- Power Limit
  55
- Supervisions
  55
  - Diagnostics
    55
- Parameter Lock
  55
- Motor Temperature Measurement through the Standard I/O
  56
  - Settings
    57
  - Diagnostics
    57
- Motor Temperature Measurement through the Analog I/O Extension
  58
  - Settings
    59
  - Diagnostics
    59
- Adaptive Programming Using the Function Blocks
  60
  - Driveap
    60
Master/Follower

61
- General
  61
- Checklist for a Quick Start-Up
  62
- Installation
  63
  - Master/Follower Link
    63
- Master/Follower Link Specification
  64
Application Macros

65
- Chapter Overview
  65
- Overview of Macros
  65
- Dancer Macro
  65
  - Default Control Connections
    67
- Tension Macro
  68
  - Close Lp Spd
    68
  - Open Lp Torq
    69
  - Close Lp Torq
    69
  - Default Control Connections
    70
- Lead-Winder Macro
  71
  - Default Control Connections
    72
- Torque Follower Macro
  73
- User Macros
  74
Actual Signals and Parameters

75
- Chapter Overview
  75
- Terms and Abbreviations
  75
- Actual Signals
  76
- Actual Signals
  78
- Ch0 Datasets in
  78
- Actual Signals
  79
- Start/Stop/Dir
  79
- Reference Select
  80
- Constant Speeds
  82
- Analog Inputs
  84
- Relay Outputs
  86
- Analog Outputs
  87
- Sys Ctrl Inputs
  88
- Limits
  90
- Start/Stop
  92
- Accel/Decel
  95
- Speed Control
  97
- Torq Ref Ctrl
  101
- Speed Ref
  101
- Flux Control
  102
- Brake Chopper
  102
- Fault Functions
  103
- Supervision
  108
- Information
  109
- Mtr Temp Meas
  110
- Pulse Encoder
  111
- Fieldbus Data
  112
- Standard Modbus
  112
- Applic Controls
  112
- Core Speed Match
  113
- Dancer Controls
  114
- Tension Controls
  120
- Inertia Control
  128
- Dia Calc Control
  130
- Torque Mem Ctrl
  134
- Lead Ctrl
  136
- Ddcs Control
  136
- Adapt Prog Ctrl
  137
- Adaptive Program
  139
- User Constants
  140
- Dataset Input Sel
  141
- Dataset Output Sel
  142
- Hardware Specific
  142
- Option Modules
  144
- Start-Up Data
  148
Fieldbus Control

151
- Chapter Overview
  151
- System Overview
  151
  - Redundant Fieldbus Control
    152
- Setting up Communication through a Fieldbus Adapter Module
  153
- Setting up Communication through the Standard Modbus Link
  155
  - Modbus Addressing
    156
- Setting up Communication through Advant Controller
  157
  - AC 800M Advant Controller
    157
    
    Drivebus Connection
    157
    
    Optical Modulebus Connection
    157
  - AC 80 Advant Controller
    157
  - CI810A Fieldbus Communication Interface (FCI)
    157
- The Fieldbus Control Interface
  159
  - The Control Word and the Status Word
    160
  - References
    160
  - Reference Handling
    160
  - Actual Values
    160
- Communication Profiles
  161
Fault Tracing

173
- Chapter Overview
  173
- Safety
  173
- Warning and Fault Indications
  173
- How to Reset
  173
- Fault History
  173
- Warning Messages Generated by the Drive
  174
- Warning Messages Generated by the Control Panel
  179
- Fault Messages Generated by the Drive
  180
Additional Data: Actual Signals and Parameters

187
- Chapter Overview
  187
- Terms and Abbreviations
  187
- Fieldbus Addresses
  187
  - Rxxx Adapter Modules (such as RPBA-01, RDNA-01, Etc.)
    187
  - Nxxx Adapter Modules (such as NPBA-12, NDNA-02, Etc.)
    187
- Actual Signals
  188
- Parameters
  191
Appendix A1: Motor Rotor Inertia, US

201

ABB ACS800-U2 Hardware Manual (156 pages)

45 / 60 to 560 / 600 kW

Brand: ABB | Category: Controller | Size: 7.05 MB

ACS800 Single Drive Manuals
2
Safety Instructions

5
Table of Contents

19
About this Manual

19
The ACS800-02/U2

23
- What this Chapter Contains
  23
  - Enclosure Extension
    24
- Type Code
  24
- Main Circuit and Control
  26
  - Diagram
    26
  - Operation
    27
  - Printed Circuit Boards
    27
  - Motor Control
    27
Planning the Electrical Installation

29
Installation

51
Motor Control and I/O Board (RMIO)

89
- What this Chapter Contains
  89
- To Which Products this Chapter Applies
  89
- Note for the ACS800-02 with Enclosure Extension and the ACS800-07
  89
- Note on Terminal Labelling
  89
- Note on External Power Supply
  90
- RMIO Board Specifications
  93
  - Analogue Inputs
    93
  - Constant Voltage Output
    93
  - Auxiliary Power Output
    93
  - Analogue Outputs
    93
  - Digital Inputs
    93
  - Relay Outputs
    94
  - DDCS Fibre Optic Link
    94
  - 24 VDC Power Input
    94
Installation Checklist

97
- Checklist
  97
Maintenance

99
- What this Chapter Contains
  99
- Safety
  99
- Maintenance Intervals
  99
- Layout
  100
- Heatsink
  101
- Fan
  101
- Capacitors
  105
  - Reforming
    105
  - Replacing the Capacitor Pack (R7)
    105
  - Replacing the Capacitor Pack (R8)
    106
- Module Replacement of Units with the Enclosure Extension
  107
- Leds
  108
Technical Data

109
- What this Chapter Contains
  109
- IEC Data
  109
  - Ratings
    109
  - Symbols
    111
  - Sizing
    111
  - Derating
    111
    
    Temperature Derating
    111
    
    Altitude Derating
    111
  - Fuses
    112
    
    Calculation Example
    112
    
    Fuse Tables
    113
    
    Ultrarapid (Ar) Fuses
    113
    
    Gg Fuses
    114
    
    Quick Guide for Selecting between Gg and Ar Fuses
    116
  - Cable Types
    117
  - Cable Entries
    118
  - Dimensions, Weights and Noise
    118
- NEMA Data
  119
  - Ratings
    119
  - Symbols
    120
  - Sizing
    120
  - Derating
    120
  - Fuses
    120
    
    UL Class T and L Fuses
    121
  - Cable Types
    122
  - Cable Entries
    123
  - Dimensions, Weights and Noise
    123
- Input Power Connection
  124
- Motor Connection
  124
- Efficiency
  124
- Cooling
  125
- Degrees of Protection
  125
- Ambient Conditions
  125
- Materials
  126
- Applicable Standards
  126
- US Patents
  126
- CE Marking
  127
  - Definitions
    127
  - Compliance with the EMC Directive
    127
  - Compliance with the and en 61800-3 (2004)
    127
    
    First Environment (Drive of Category C2)
    127
    
    Second Environment (Drive of Category C3)
    128
    
    Second Environment (Drive of Category C4)
    128
  - Machinery Directive
    128
  - C-Tick" Marking
    129
  - Definitions
    129
  - Compliance with IEC 61800-3
    129
    
    First Environment (Drive of Category C2)
    129
    
    Second Environment (Drive of Category C3)
    130
    
    Second Environment (Drive of Category C4)
    130
- UL/CSA Markings
  131
- Equipment Warranty and Liability
  131
Dimensional Drawings

133
Resistor Braking

145
Non-ABB Du/Dt Filter Selection

155

ABB ACS800-U2 Hardware Manual (128 pages)

ACS800-02 Drives (45 to 500 kW); ACS800-U2 Drives (60 to 600 HP)

Brand: ABB | Category: Control Systems | Size: 5.3 MB

ACS800 Single Drive Manuals
2
Safety Instructions
5
What this Chapter Contains
5
To Which Products this Chapter Applies
5
Use of Warnings and Notes
5
Installation and Maintenance Work
6
- Grounding
  7
- Fibre Optic Cables
  7
Mechanical Installation
8
Operation
8
Permanent Magnet Motor
9
- Installation and Maintenance Work
  9
- Operation
  9
  - Table of Contents
    11
  - Table of Contents
    16
About this Manual
17
What this Chapter Contains
17
Intended Audience
17
Common Chapters for Two Products
17
Categorization According to the Frame Size
17
Contents
17
Installation and Commissioning Flowchart
18
Inquiries
19
The ACS800-02/U2
21
What this Chapter Contains
21
- Enclosure Extension
  22
Type Code
22
Main Circuit and Control
24
- Diagram
  24
- Operation
  25
- Printed Circuit Boards
  25
- Motor Control
  25
Checking the Compatibility of the Motor
27
- Protecting the Motor Winding and Bearings
  27
- Requirements Table
  28
Planning the Electrical Installation
27
What this Chapter Contains
27
To Which Products this Chapter Applies
27
Permanent Magnet Synchronous Motor
30
Supply Connection
30
- Disconnecting Device (Means)
  30
  - ACS800-01, ACS800-U1, ACS800-02 and ACS800-U2 Without the Enclosure Extension, ACS800-04, ACS800-U4
    30
  - ACS800-U2 with the Enclosure Extension, ACS800-07 and ACS800-U7
    30
- Fuses
  31
Thermal Overload and Short-Circuit Protection
31
Ground Fault Protection
32
Emergency Stop Devices
32
- ACS800-02/U2 with Enclosure Extension and ACS800-07/U7
  32
  - Restarting after an Emergency Stop
    33
Prevention of Unexpected Start (ACS800-07/U7 Only)
33
Selecting the Power Cables
34
- General Rules
  34
- Alternative Power Cable Types
  35
- Motor Cable Shield
  35
- Additional US Requirements
  36
  - Conduit
    36
  - Armored Cable / Shielded Power Cable
    36
Power Factor Compensation Capacitors
36
Equipment Connected to the Motor Cable
37
- Installation of Safety Switches, Contactors, Connection Boxes, Etc
  37
  - Bypass Connection
    37
- Before Opening a Contactor (DTC Control Mode Selected)
  37
Protecting the Relay Output Contacts and Attenuating Disturbances in Case of Inductive Loads
38
Selecting the Control Cables
39
- Relay Cable
  39
- Control Panel Cable
  39
Connection of a Motor Temperature Sensor to the Drive I/O
40
Routing the Cables
40
- Control Cable Ducts
  41
Installation
43
What this Chapter Contains
43
Moving the Unit
43
Before Installation
45
- Delivery Check
  45
- Requirements for the Installation Site
  46
  - Wall
    46
  - Floor
    46
  - Free Space Around the Unit
    46
- Cooling Air Flow
  46
- IT (Ungrounded) Systems
  47
- Required Tools
  47
Checking the Insulation of the Assembly
47
Power Cable Connection Diagram
48
Installation Procedure
49
Routing the Control/Signal Cables Inside the Cubicle
64
- Units Without an Enclosure Extension
  64
- Units with an Enclosure Extension
  65
Connecting the Control Cables
66
- Connecting the Shield Wires at RMIO Board
  66
- Securing the Control Cables Mechanically
  66
Settings of the Cooling Fan Transformer
67
Setting of the Auxiliary Voltage Transformer of the Line Contactor Option
67
Installation of Optional Modules and PC
67
Installation of User's Own Relays
68
Installation of Brake Resistors
68
- Parameter Settings
  68
Motor Control and I/O Board (RMIO)
69
What this Chapter Contains
69
To Which Products this Chapter Applies
69
Note for the ACS800-02 with Enclosure Extension and the ACS800-07
69
Note for External Power Supply
69
- External Control Connections (Non-US)
  70
- External Control Connections (US)
  71
RMIO Board Specifications
72
- Analogue Inputs
  72
- Constant Voltage Output
  72
- Auxiliary Power Output
  72
- Analogue Outputs
  72
- Digital Inputs
  72
- Relay Outputs
  73
- DDCS Fibre Optic Link
  73
- 24 VDC Power Input
  73
Installation Checklist
75
Checklist
75
Maintenance
77
What this Chapter Contains
77
Safety
77
Maintenance Intervals
77
Layout
78
Heatsink
79
Fan
79
Capacitors
83
Module Replacement of Units with the Enclosure Extension
85
Leds
86
Technical Data
87
What this Chapter Contains
87
IEC Ratings
87
- Symbols
  88
- Sizing
  88
- Derating
  89
  - Temperature Derating
    89
  - Altitude Derating
    89
Mains Cable Fuses
90
- Standard Gg Fuses
  90
- Ultrarapid (Ar) Fuses
  91
Cable Types
92
Cable Entries
93
Dimensions, Weights and Noise
93
Input Power Connection
93
Efficiency
94
Cooling
94
Degrees of Protection
94
Motor Connection
94
Ambient Conditions
95
Materials
96
Applicable Standards
96
CE Marking
97
- Definitions
  97
- Compliance with the EMC Directive
  97
  - First Environment
    97
  - Second Environment
    98
- Machinery Directive
  98
- C-Tick" Marking
  99
- Definitions
  99
- Compliance with IEC 61800-3
  99
  - First Environment (Restricted Distribution)
    99
  - Second Environment
    100
Equipment Warranty and Liability
100
US Tables
101
- NEMA Ratings
  101
  - Symbols
    102
- Input Cable Fuses
  102
  - Ultrarapid (Ar) Fuses
    103
- Cable Types
  104
- Cable Entries
  104
- Dimensions and Weights
  105
- UL/CSA Markings
  105
Dimensional Drawings
107
Frame Size R7
108
Frame Size R8
109
Frame Size R7 with Enclosure Extension - Bottom Entry
110
Frame Size R7 with Enclosure Extension - Top Entry
112
Frame Size R8 with Enclosure Extension - Bottom Entry
114
Frame Size R8 with Enclosure Extension - Top Entry
116
Resistor Braking
119
What this Chapter Contains
119
To Which Products this Chapter Applies
119
Availability of Brake Choppers and Resistors for the ACS800
119
How to Select the Correct Drive/Chopper/Resistor Combination
119
Optional Brake Chopper and Resistor(S) for the ACS800-01/U1
120
Optional Brake Chopper and Resistor(S) for the ACS800-02/U2, the ACS800-04/U4 and the ACS800-07/U7
122
Resistor Installation and Wiring
124
- Acs800-07/U7
  125
Protection of Frame Sizes R2 to R5 (ACS800-01/U1)
125
Brake Circuit Commissioning
126

ABB ACS800-U2 Hardware Manual (96 pages)

Brand: ABB | Category: Controller | Size: 3.57 MB

ACS800 Single Drive Manuals
2
Table of Contents
5
Table of Contents

9
About this Manual

9
- What this Chapter Contains
  9
- Target Audience
  9
- Safety
  10
  - Acs800-02, Acs800-U2
    10
  - Acs800-07, Acs800-U7
    10
  - Acs800-17
    10
  - Acs800-37
    10
  - Units with Earth Fault Monitoring for IT (Ungrounded) Systems (+Q954)
    10
- Finding the Instructions of a Specific Drive Type
  10
- Contents
  11
- Literature References
  11
Prevention of Unexpected Start for ACS800-07/U7/17/37 (+Q950)

13
- What this Chapter Contains
  13
- To Which Drives this Chapter Applies
  13
- Description
  13
  - Applicable Standards
    13
- Wiring
  14
- Use
  14
- Circuit Diagram
  15
Category 0 Emergency Stop for ACS800-02/U2/07/U7/17/37 (+Q951, R6, R6I, R7, R7I, R8)

17
- What this Chapter Contains
  17
- To Which Drives this Chapter Applies
  17
- Description
  17
  - Category 0 Definition
    17
  - Implementation of Category 0 Stop in ACS800 in Brief
    17
  - Applicable Standards
    18
  - Operation
    18
- Wiring
  18
- Start-Up
  18
- Use
  19
  - How to Activate the Emergency Stop
    19
  - How to Deactivate the Emergency Stop
    19
- Circuit Diagram
  20
Category 0 Emergency Stop for ACS800-07/17/37 (+Q951, N×R8I)

21
Category 1 Emergency Stop for ACS800-07/U7 (+Q952, R6, R7, R8)

41
- What this Chapter Contains
  41
- To Which Drives this Chapter Applies
  41
- Description
  41
- Wiring
  44
- Start-Up
  44
- Use
  44
  - How to Activate the Emergency Stop
    44
  - How to Deactivate the Emergency Stop
    45
- Circuit Diagrams
  46
Category 1 Emergency Stop for ACS800-07/17/37 (+Q952, R6I, R7I, N×R8I)

51
Earth Fault Monitoring in IT (Ungrounded) Systems (+Q954)

83
- What this Chapter Contains
  83
- To Which Drives this Chapter Applies
  83
- Earth Fault Protection in TN (Grounded) Systems
  83
- Earth Fault Monitoring in IT (Ungrounded) Systems
  85
  - Applicable Standards
    86
- Safety
  86
  - Twelve-Pulse Units
    86
- Description of the +Q954 Option
  86
  - Operation Principle of the IRDH275
    88
- Technical Data
  89
  - Bender Insulation Monitoring Device IRDH275-435
    89
- Wiring
  89
- Start-Up
  89
- Fault Tracing
  89
- Circuit Diagrams
  91

ABB Categories

Industrial Equipment Controller Measuring Instruments Battery Charger DC Drives

More ABB Manuals

ABB ACS800-U2 Manuals

ABB ACS800-U2 Firmware Manual (214 pages)

Table of Contents

Introduction to the Manual

Start-Up

Control Panel

Program Features

Master/Follower

Application Macros

Actual Signals and Parameters

Fieldbus Control

Fault Tracing

Additional Data: Actual Signals and Parameters

Appendix A1: Motor Rotor Inertia, US

ABB ACS800-U2 Hardware Manual (156 pages)

Table of Contents

Safety Instructions

Table of Contents

About this Manual

The ACS800-02/U2

Planning the Electrical Installation

Installation

Motor Control and I/O Board (RMIO)

Installation Checklist

Maintenance

Technical Data

Dimensional Drawings

Resistor Braking

Non-ABB Du/Dt Filter Selection

ABB ACS800-U2 Hardware Manual (128 pages)

Table of Contents

ABB ACS800-U2 Hardware Manual (96 pages)

Table of Contents

Table of Contents

About this Manual

Prevention of Unexpected Start for ACS800-07/U7/17/37 (+Q950)

Category 0 Emergency Stop for ACS800-02/U2/07/U7/17/37 (+Q951, R6, R6I, R7, R7I, R8)

Category 0 Emergency Stop for ACS800-07/17/37 (+Q951, N×R8I)

Category 1 Emergency Stop for ACS800-07/U7 (+Q952, R6, R7, R8)

Category 1 Emergency Stop for ACS800-07/17/37 (+Q952, R6I, R7I, N×R8I)

Earth Fault Monitoring in IT (Ungrounded) Systems (+Q954)

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