ABB ACS150 series Manuals

Manuals and User Guides for ABB ACS150 series. We have 9 ABB ACS150 series manuals available for free PDF download: User Manual, Installation Instructions, Quick Installation And Start-Up Manual

ABB ACS150 series User Manual (156 pages)

0.37...4 kW, 0.5...5 hp

Brand: ABB | Category: Controller | Size: 3.91 MB

New Parameters and Parameter Values (en Page 72)

7
- Reference
  5
  - Ref2 Select
    6
    
    Table of Contents
    7
  - ACS150 Drive Manuals
    22
  - Safety
    25
  - What this Chapter Contains
    25
  - Use of Warning Symbols
    25
  - Installation and Maintenance Work
    25
  - Operation and Start-Up
    26
Table of Contents

27
- 14 Relay Outputs
  
  30
  - Relay Output 1
    30
- About the Manual
  
  33
- Hardware Description
  
  35
  - What this Chapter Contains
    35
  - Overview
    35
  - Overview: Connections and Switch
    36
  - Type Code
    37
- Mechanical Installation
  
  39
  - What this Chapter Contains
    39
  - Unpacking the Drive
    39
    
    Delivery Check
    40
  - Before Installation
    40
    
    Floor
    40
    
    Requirements for the Installation Site
    40
    
    Wall
    40
    
    Free Space Around the Drive
    41
  - Mounting the Drive
    41
    
    Below
    41
    
    Mount the Drive
    41
    
    On DIN Rail
    41
    
    With Screws
    41
    
    Fasten Clamping Plates
    42
- Planning Electrical Installation
  
  43
- Electrical Installation
  
  51
  - What this Chapter Contains
    51
  - Checking the Insulation of the Assembly
    51
    
    Drive
    51
    
    Input Cable
    51
    
    Motor and Motor Cable
    51
  - Connecting the Power Cables
    52
    
    Connection Diagram
    52
    
    Select
    52
    
    Procedure
    53
  - Connecting the Control Cables
    54
    
    I/O Terminals
    54
    
    Select
    54
    
    Procedure
    55
- Installation Checklist
  
  57
  - Checklist
    57
    
    Select
    57
- Start-Up and Control with I/O
  
  59
  - What this Chapter Contains
    59
  - How to Start up the Drive
    59
    
    Select
    59
    
    Select
    61
  - How to Control the Drive through the I/O Interface
    63
    
    Panel Display
    63
- Control Panel
  
  65
  - What this Chapter Contains
    65
  - Integrated Control Panel
    65
    
    Overview
    66
    
    Select
    66
    
    Operation
    67
    
    Select
    67
    
    How to Do Common Tasks
    68
    
    Select
    68
    
    How to Change the Direction of the Motor Rotation
    69
    
    How to Start, Stop and Switch between Local and Remote Control
    69
    
    How to Set the Frequency Reference
    70
    
    Select
    70
    
    How to Browse the Monitored Signals
    71
    
    Output Mode
    71
    
    Select
    71
    
    How to View and Set the Frequency Reference
    72
    
    Reference Mode
    72
    
    Select
    72
    
    How to Select a Parameter and Change Its Value
    73
    
    Parameter Modes
    73
    
    Select
    73
    
    How to Select the Monitored Signals
    74
- 34 Panel Display
  
  74
  - Signal1 Param
    74
  - Changed Parameters Mode
    75
    
    How to View and Edit Changed Parameters
    75
    
    Select
    75
- Application Macros
  
  77
  - What this Chapter Contains
    77
  - Overview of Macros
    77
    
    Select
    77
  - Summary of I/O Connections of Application Macros
    78
    
    Select
    78
  - ABB Standard Macro
    79
    
    Default I/O Connections
    79
    
    Select
    79
  - 3-Wire Macro
    80
    
    Default I/O Connections
    80
    
    Select
    80
  - Alternate Macro
    81
    
    Default I/O Connections
    81
    
    Select
    81
  - Motor Potentiometer Macro
    82
    
    Default I/O Connections
    82
  - Hand/Auto Macro
    83
    
    Default I/O Connections
    83
    
    Select
    83
- Actual Signals and Parameters
  
  85
  - What this Chapter Contains
    85
  - Terms and Abbreviations
    85
  - Default Parameter Values with Different Macros
    85
    
    Select
    85
  - Parameters in the Short Parameter Mode
    86
  - Start-Up Data
    86
    
    Select
    86
  - Fault History
    87
  - Reference Select
    87
  - Constant Speeds
    87
  - Analog Inputs
    88
  - Limits
    88
  - Start/Stop
    88
  - Accel/Decel
    88
    
    Select
    88
  - Actual Signals
    90
  - Operating Data
    90
    
    Select
    90
  - Fault History
    91
  - Parameters in the Long Parameter Mode
    92
  - Start/Stop/Dir
    92
    
    Select
    92
    
    Select
    93
  - Reference Select
    94
    
    Select
    95
    
    Select
    96
  - Constant Speeds
    97
    
    Select
    97
    
    Select
    98
  - Analog Inputs
    99
  - Relay Outputs
    99
    
    Select
    99
    
    Select
    100
  - System Controls
    101
    
    Select
    101
  - Freq Input
    102
    
    Select
    102
  - Limits
    103
    
    Select
    103
  - Start/Stop
    104
    
    Select
    104
    
    Select
    105
  - Accel/Decel
    106
    
    Select
    106
- Select
  
  107
  - Select
    108
  - Critical Speeds
    109
  - Motor Control
    109
    
    Select
    109
    
    Select
    110
  - Fault Functions
    111
    
    Select
    111
    
    Select
    112
    
    Select
    113
    
    Select
    114
  - Automatic Reset
    115
    
    Select
    115
    
    Select
    116
  - Supervision
    117
    
    Select
    117
  - Information
    118
    
    Select
    118
  - Panel Display
    119
    
    Signal3 Param
    119
    
    Select
    120
    
    Select
    121
  - Start-Up Data
    122
    
    Select
    122
    
    Speed
    123
  - Alarm and Fault Indications
    125
  - Fault History
    125
- Fault Tracing
  
  125
  - How to Reset
    125
  - Safety
    125
  - What this Chapter Contains
    125
  - Alarm Messages Generated by the Drive
    126
  - Fault Messages Generated by the Drive
    128
  - Fan
    131
    
    Fan Replacement (R1 and R2)
    132
- Maintenance
  
  131
  - Maintenance Intervals
    131
  - Safety
    131
  - What this Chapter Contains
    131
  - Capacitors
    132
    
    Reforming
    132
  - Control Panel
    132
    
    Cleaning
    132
  - Ratings
    133
    
    Current and Power
    133
    
    Altitude Derating
    134
    
    Derating
    134
    
    Sizing
    134
    
    Switching Frequency Derating
    134
    
    Symbols
    134
    
    Temperature Derating
    134
    
    Cooling Air Flow Requirements
    135
- Technical Data
  
  133
  - What this Chapter Contains
    133
  - Power Cable Sizes and Fuses
    136
    
    Select
    136
  - Dimensions, Weights and Noise
    138
    
    Symbols
    138
  - Power Cables: Terminal Sizes, Maximum Cable Diameters and Tightening Torques
    138
  - Input Power Connection
    139
  - Motor Connection
    139
  - Brake Resistor Connection
    140
  - Control Connections
    140
  - Cooling
    140
  - Degrees of Protection
    140
    
    Select
    140
  - Efficiency
    140
  - Ambient Conditions
    141
  - Materials
    141
  - Applicable Standards
    142
  - C-Tick Marking
    142
    
    Compliance with IEC 61800-3 (2004)
    142
  - CE Marking
    142
    
    Compliance with en 61800-3 (2004)
    142
    
    Compliance with the EMC Directive
    142
  - Rohs Marking
    142
  - IEC/EN 61800-3 (2004) Definitions
    143
    
    Select
    143
  - UL Marking
    143
    
    UL Checklist
    143
  - Compliance with the IEC/EN 61800-3 (2004)
    144
    
    First Environment (Drives of Category C2)
    144
    
    Second Environment (Drives of Category C3)
    144
  - Product Protection in the USA
    144
    
    Select
    144
  - Brake Resistors
    145
    
    Brake Resistor Selection
    145
    
    Select
    145
    
    Resistor Installation and Wiring
    146
    
    Mandatory Circuit Protection
    147
    
    Parameter Set-Up
    147
  - Frame Sizes R0 and R1, IP20 (Cabinet Installation) / UL Open
    150
  - Frame Sizes R0 and R1, IP20 / NEMA 1
    151
  - Frame Size R2, IP20 (Cabinet Installation) / UL Open
    152
  - Frame Size R2, IP20 / NEMA 1
    153

ABB ACS150 series User Manual (173 pages)

0.37...4kW; 0.5...5 hp

Brand: ABB | Category: Controller | Size: 5.24 MB

List of Related Manuals
2
Table of Contents
6
Table of Contents

12
Safety

12
- What this Chapter Contains
  12
- Use of Warnings
  12
- Safety in Installation and Maintenance
  12
  - Electrical Safety
    12
  - General Safety
    13
- Safety in Start-Up and Operation
  14
Introduction to the Manual

16
- What this Chapter Contains
  16
- Applicability
  16
- Target Audience
  16
- Purpose of the Manual
  16
- Contents of this Manual
  16
- Related Documents
  17
- Categorization According to the Frame Size
  17
- Quick Installation and Commissioning Flowchart
  18
Operation Principle and Hardware Description

20
- What this Chapter Contains
  20
- Operation Principle
  20
- Product Overview
  21
  - Layout
    21
- Power Connections and Control Interfaces
  22
- Type Designation Label
  23
- Type Designation Key
  23
Mechanical Installation

24
- What this Chapter Contains
  24
- Checking the Installation Site
  24
  - Requirements for the Installation Site
    24
    
    Operation Conditions
    24
    
    Wall
    24
    
    Floor
    24
    
    Free Space Around the Drive
    24
- Required Tools
  25
- Unpacking
  25
- Checking the Delivery
  26
- Installing
  26
  - Install the Drive
    26
    
    With Screws
    26
    
    On DIN Rail
    27
    
    Horizontally
    28
  - Fasten Clamping Plates
    29
Planning the Electrical Installation

30
Electrical Installation

40
Installation Checklist

50
- Checking the Installation
  50
Start-Up and Control with I/O

52
Control Panel

58
- What this Chapter Contains
  58
- Integrated Control Panel
  58
Application Macros

70
- What this Chapter Contains
  70
- Overview of Macros
  70
- Summary of I/O Connections of Application Macros
  71
- ABB Standard Macro
  72
  - Default I/O Connections
    72
- 3-Wire Macro
  73
  - Default I/O Connections
    73
- Alternate Macro
  74
  - Default I/O Connections
    74
- Motor Potentiometer Macro
  75
  - Default I/O Connections
    75
- Hand/Auto Macro
  76
  - Default I/O Connections
    76
- PID Control Macro
  77
- Default I/O Connections
  77
- User Macros
  78
Actual Signals and Parameters

80
- What this Chapter Contains
  80
- Terms and Abbreviations
  80
- Default Parameter Values with Different Macros
  80
- Parameters in the Short Parameter Mode
  81
- 99 Start-Up Data
  81
- 04 Fault History
  82
- Reference Select
  82
- 12 Constant Speeds
  83
- 13 Analog Inputs
  83
- 20 Limits
  83
- 21 Start/Stop
  83
- 22 Accel/Decel
  84
- Actual Signals
  85
- 01 Operating Data
  85
- 04 Fault History
  86
- Parameters in the Long Parameter Mode
  87
- 10 Start/Stop/Dir
  87
- Reference Select
  90
- 12 Constant Speeds
  93
- 13 Analog Inputs
  95
- 14 Relay Outputs
  95
- System Controls
  97
- 18 Freq Input
  99
- 20 Limits
  99
- 21 Start/Stop
  100
- 22 Accel/Decel
  102
- 25 Critical Speeds
  105
- 26 Motor Control
  106
- 30 Fault Functions
  108
- 31 Automatic Reset
  113
- 32 Supervision
  115
- 33 Information
  116
- 34 Panel Display
  117
- Process Pid Set 1
  120
- 99 Start-Up Data
  125
Fault Tracing

128
- What this Chapter Contains
  128
- Safety
  128
- Alarm and Fault Indications
  128
- How to Reset
  128
- Fault History
  128
- Alarm Messages Generated by the Drive
  129
- Fault Messages Generated by the Drive
  131
Maintenance

134
- What this Chapter Contains
  134
- Maintenance Intervals
  134
- Cooling Fan
  135
  - Fan Replacement (R1 and R2)
    135
- Capacitors
  136
  - Reforming the Capacitors
    136
- Power Connections
  137
- Control Panel
  137
  - Cleaning
    137
Technical Data

138
- What this Chapter Contains
  138
- Ratings
  138
  - Current and Power
    138
  - Symbols
    139
  - Sizing
    139
  - Derating
    139
    
    Temperature Derating, I2N
    139
    
    Altitude Derating, I2N
    139
    
    Switching Frequency Derating, I2N
    140
- Power Cable Sizes and Fuses
  141
- Dimensions, Weights and Free Space Requirements
  142
  - Dimensions and Weights
    142
    
    Symbols
    142
  - Free Space Requirements
    142
- Losses, Cooling Data and Noise
  143
  - Losses and Cooling Data
    143
  - Noise
    143
- Terminal and Lead-Through Data for the Power Cables
  144
- Terminal Data for the Control Cables
  144
- Electric Power Network Specification
  145
- Motor Connection Data
  145
- Control Connection Data
  147
- Brake Resistor Connection
  147
- Efficiency
  147
- Degrees of Protection
  147
- Ambient Conditions
  148
- Materials
  148
- Applicable Standards
  149
- CE Marking
  149
  - Compliance with the European EMC Directive
    149
- Compliance with the en 61800-3:2004
  149
  - Definitions
    149
  - Compliance
    150
    
    Category C1
    150
    
    Category C2
    150
    
    Category C3
    150
- UL Marking
  151
  - UL Checklist
    151
- C-Tick Marking
  151
- Rohs Marking
  151
- Brake Resistors
  152
Dimension Drawings

156
Appendix: Process PID Control

164
Further Information

172
- Product and Service Inquiries
  172
- Product Training
  172
- Providing Feedback on ABB Drives Manuals
  172
- Document Library on the Internet
  172

ABB ACS150 series User Manual (130 pages)

Brand: ABB | Category: Controller | Size: 2.83 MB

Safety

5
Table of Contents

11
About the Manual

11
Hardware Description

13
- What this Chapter Contains
  13
- Overview
  13
- Overview: Connections and Switch
  14
- Type Code
  15
Mechanical Installation

17
- What this Chapter Contains
  17
- Unpacking the Drive
  17
- Before Installation
  18
- Mounting the Drive
  19
Planning Electrical Installation

21
Electrical Installation

29
Installation Checklist

35
- Checklist
  35
Start-Up and Control with I/O

37
Control Panel

43
- What this Chapter Contains
  43
- Integrated Control Panel
  43
Application Macros

55
- What this Chapter Contains
  55
- Overview of Macros
  55
- Summary of I/O Connections of Application Macros
  56
- ABB Standard Macro
  57
- 3-Wire Macro
  58
- Alternate Macro
  59
- Motor Potentiometer Macro
  60
- Hand/Auto Macro
  61
Actual Signals and Parameters

63
- What this Chapter Contains
  63
- Terms and Abbreviations
  63
- Default Values with Different Macros
  63
- Parameters and Signals in the Short Parameter Mode
  64
- Start-Up Data
  64
- Fault History
  65
- Reference Select
  65
- Constant Speeds
  65
- Analog Inputs
  65
- Limits
  66
- Start/Stop
  66
- Accel/Decel
  66
- Parameters and Signals in the Long Parameter Mode
  67
- Operating Data
  67
- Fault History
  67
- Start/Stop/Dir
  69
- Reference Select
  71
- Constant Speeds
  74
- Analog Inputs
  76
- Relay Outputs
  76
- System Controls
  77
- Freq Input
  79
- Limits
  80
- Start/Stop
  81
- Accel/Decel
  83
- Critical Speeds
  86
- Motor Control
  86
- Fault Functions
  88
- Automatic Reset
  92
- Supervision
  94
- Information
  95
- Panel Display
  96
- Start-Up Data
  99
Fault Tracing

101
- What this Chapter Contains
  101
- Safety
  101
- Alarm and Fault Indications
  101
- How to Reset
  101
- Fault History
  101
- Alarm Messages Generated by the Drive
  102
- Fault Messages Generated by the Drive
  104
Maintenance

107
- What this Chapter Contains
  107
- Safety
  107
- Maintenance Intervals
  107
- Fan
  107
- Capacitors
  108
- Control Panel
  108
Technical Data

109
- What this Chapter Contains
  109
- Ratings
  109
- Power Cable Sizes and Fuses
  112
- Power Cables: Terminal Sizes, Maximum Cable Diameters and Tightening Torques
  113
- Dimensions, Weights and Noise
  113
- Input Power Connection
  114
- Motor Connection
  114
- Control Connections
  115
- Brake Resistor Connection
  115
- Efficiency
  115
- Cooling
  115
- Degrees of Protection
  115
- Ambient Conditions
  116
- Materials
  116
- CE Marking
  117
- C-Tick Marking
  117
- Applicable Standards
  117
- UL Marking
  118
- IEC/EN 61800-3 (2004) Definitions
  118
- Compliance with the IEC/EN 61800-3 (2004)
  119
- Brake Resistors
  120
- Dimensions
  123
Dimensions

124

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ABB ACS150 series Manuals

Table of Contents

New Parameters and Parameter Values (en Page 72)

Table of Contents

14 Relay Outputs

About the Manual

Hardware Description

Mechanical Installation

Planning Electrical Installation

Electrical Installation

Installation Checklist

Start-Up and Control with I/O

Control Panel

34 Panel Display

Application Macros

Actual Signals and Parameters

Select

Fault Tracing

Maintenance

Technical Data

Table of Contents

Table of Contents

Safety

Introduction to the Manual

Operation Principle and Hardware Description

Mechanical Installation

Planning the Electrical Installation

Electrical Installation

Installation Checklist

Start-Up and Control with I/O

Control Panel

Application Macros

Actual Signals and Parameters

Fault Tracing

Maintenance

Technical Data

Dimension Drawings

Appendix: Process PID Control

Further Information

Table of Contents

Safety

Table of Contents

About the Manual

Hardware Description

Mechanical Installation

Planning Electrical Installation

Electrical Installation

Installation Checklist

Start-Up and Control with I/O

Control Panel

Application Macros

Actual Signals and Parameters

Fault Tracing

Maintenance

Technical Data

Dimensions

Table of Contents

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