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Siemens SIMATIC FS600 Instruction Manual

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SIMATIC FS600 Laser Scanner
Laser Scanner for Personal Protection and Measurement Tasks
Instruction Manual
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Summary of Contents for Siemens SIMATIC FS600

  • Page 1 SIMATIC FS600 Laser Scanner Laser Scanner for Personal Protection and Measurement Tasks Instruction Manual...
  • Page 2 600672...
  • Page 3 For any question please refer to your local SIEMENS dealer. Important This instruction manual must accompany the product throughout its working life.
  • Page 4 Safety Guidelines This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol.
  • Page 5 Trademarks All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
  • Page 6 SIEMENS AG, its local offices and associated companies (hereafter referred to as “SIEMENS”) cannot guarantee for all features of a turn key system or a machine that was not designed by SIEMENS. Neither does SIEMENS assume liability for recommendations given in or implied in the following instruction manual.

  • Page 7: Table Of Contents

    Additional Safety Notes for Mobile Use ........22 Applications for the SIMATIC FS600 Laser Scanner ....... 23 Stationary Safeguarding of the Danger Area .
  • Page 8 Functions of the SIMATIC FS600 Laser Scanner ........
  • Page 9 Task ..............83 11.2 Extended Shutdown of the SIMATIC FS600 Laser Scanner ..... . 83 11.3 Regular Tests by a Person Qualified and Authorized to Perform the Task .

  • Page 10: Approvals And Certificates

    Approvals and Certificates Approval and Declaration of EC Conformity EC prototype testing in accordance with DIN EN 61496 - 1 and IEC 61496 - 3 TÜV PRODUCT SERVICE GMBH IQSE Ridlerstr. 65 80339 Munich...

  • Page 11: Specialized Technical Terms And Abbreviations

    Output Signal Switching Device Safety-relevant switch output Personal Computer Detection Zone, German SF Reset Defined Reset of SIMATIC FS600 Laser Scanner RS 232 RS 232 interface RS 422 RS 422 interface Zone pair (contains 1 x detection zone and 1 x warning zone),...

  • Page 12: Guidelines And Standards

    Guidelines and Standards The following guidelines and standards are of critical importance for the implementation of laser scanners. Guidelines providing particularly relevant information for users of such systems are marked with an asterisk ( Guideline/Standard Designation European Guidelines 98 / 37 / EG Machine guideline 73 / 23 / EWG Low voltage guideline...

  • Page 13: System Overview

    Brief Description and Functional Principle of the SIMATIC FS600 Laser Scanner The SIMATIC FS600 Laser Scanner is an optical distance sensor that takes two- dimensional measurements. It could also be referred to as an optical area radar device. The sensor uses a rotating deflecting unit to periodically emit light pulses within a working range of 190°.
  • Page 14 Functional principle of the SIMATIC FS600 Laser Scanner The SIMATIC FS600 Laser Scanner can detect people up to a distance of 4.0 m e.g. 2.15 m – even if they are wearing very dark clothing or exhibit a low degree of reflectance.

  • Page 15: Special Features Of The Simatic Fs600 Laser Scanner

    Due to its wide range of measurement and its non-contact, electro-sensitive measurement principle, the SIMATIC FS600 Laser Scanner can be effectively used as a protective device for virtually any application. Special Features of the SIMATIC FS600 Laser Scanner •...
  • Page 16 Assignment of Status displays on the SIMATIC interface X1 FS600 Laser Scanner Protective caps FP 4 Alarm 2 FP 3 Reserved FP 2 Reserved Alarm 1 OSSD2 FP 1 OSSD1 Reserved Restart Reserved LEDs Assignment of interface X2 as RS232 port Reserved RS232 detection Reserved...

  • Page 17: Safety Notes And Usage In Accordance With Intended Purpose

    CAUTION – LASER RADIATION! The SIMATIC FS600 Laser Scanner is a laser device belonging to laser class 1. The valid legal and local regulations for operating laser systems must be complied with. Avoid positioning the scanner at eye level.

  • Page 18: Restrictions For Use

    More information is available in Chapter 5.3.5. • Do not expose the SIMATIC FS600 Laser Scanner to flying sparks (for example a welding flash). Doing so may cause damage to the optical window. •...

  • Page 19: Information Related To Detection Zone Changeover

    It must not be used with internal combustion engines. • The SIMATIC FS600 Laser Scanner is conceived for use inside enclosed spaces and with the operating parameters listed in the technical specifications (temperature, humidity, shock, vibration, etc.). Please refer to the list of parameters in Chapter 14.

  • Page 20: General Information Related To Determining Detection Zone Contours

    • Needle-shaped detection zone contours are not permitted, since they do not ensure any protective effect. For additional information, please refer to the SIMATIC FS600 Parameterization Software LS4soft user software (Chapter entitled “Definition of Detection Zones”). • Due to possible measurement errors, every detection zone has an additions area in which detection is not guaranteed under all conditions.

  • Page 21: Additional Safety Notes For Stationary Use

    • When calculating the safety distances, be sure to consider all delay times, such as the response time of the scanner, response time of the control elements, and braking times and/or stopping times of the machine/system or AGV! Variations in delay time caused by factors such as reduced braking power must also be taken into consideration.

  • Page 22: Additional Safety Notes For Mobile Use

    AGV while making curves must be considered when defining detection zones. • If the SIMATIC FS600 Laser Scanner is mounted on vehicles, the mounting (especially the angle of inclination), the vehicles' braking power, and if applicable, play in the vehicle guidance (the difference between the optimum and actual line of guidance) must be regularly checked in order to guarantee the reliability of detection.

  • Page 23: Applications For The Simatic Fs600 Laser Scanner

    Applications for the SIMATIC FS600 Laser Scanner Due to its continuous coverage of the area, its wide range, and the ability to select among four / eight zone pairs, the SIMATIC FS600 Laser Scanner is able to handle even complex applications...

  • Page 24: Access Guarding By Passage Monitoring

    Access guarding by passage monitoring Access guarding by passage monitoring (whole body trip control) is a suitable method when the access to a machine or to a hazardous zone can be precisely defined in structural terms, and there is no other unprotected access to the area. It is best to mount the laser scanner above the passage in question, in vertical alignment.

  • Page 25: Safeguarding Of Danger Points Based On Hand And Arm Detection

    Safeguarding of danger points based on hand and arm detection If the machine operator, in close proximity to the danger zone, needs to halt the hazardous movement of the machine or to coordinate the handling of workpieces or their removal from the machine, the machine must be provided with protection at the danger point.

  • Page 26: Mobile Safeguarding Of Automatic Guided Vehicles

    In contrast, using the SIMATIC FS600 Laser Scanner as a non-contact “advance bumper” results in the creation of a substantially larger safety zone.

  • Page 27: Guarding The Sides On Agvs

    Please comply with the safety notes in Chapter 3 and Chapter 5.7.8. In these cases, the SIMATIC FS600 Laser Scanner is used to detect people or objects in the vehicle path and then automatically bring the vehicle to a halt. Select “Manual restart”...

  • Page 28: Other Possible Applications

    Fig. 4.6-1: Bild 6.3-1 Guarding the sides on AGVs Please observe the safety notes in Chapter 3. An example for the side guarding configuration on AGVs can be found inChapter 5.7.9 and 5.7.10. Other possible applications • Object and contour measurement •...

  • Page 29: Information For Planning And Mounting

    Information for Planning and Mounting It is essential that the following key points be complied with so that the SIMATIC FS600 Laser Scanner can provide optimum performance: • The SIMATIC FS600 Laser Scanner must be placed so that areas of access to the danger zone being monitored are completely covered by the detection zone.

  • Page 30: Attachment And Dimensions

    Attachment and Dimensions For attaching the SIMATIC FS600 Laser Scanner, four drill holes are located at the back of the unit. Any laser scanner installation point is possible with mounting. The SIMATIC FS600 Laser Scanner can, for example, also be mounted on the head or inclined facing down.

  • Page 31: Adjusting Adjacent Laser Scanners

    = SIMATIC FS600 Laser = Machine (view from above) Scanner c = Detection zones = Shield plate, flush with the housing Fig. 5.2-1: Shielding to prevent direct irradiation 5.2.2 Adjusting adjacent laser scanners In order to prevent faulty deactivation and scanners interfering with each other as much as possible, when using several laser scanners you must install these as shown in the following examples.

  • Page 32: Information On Setting The Dimensions Of Detection Zones

    5.3.1 Methods of Configuring Detection Zones using the PC With its SIMATIC FS600 Parameterization Software LS4soft configuration and diagnostic software, the SIMATIC FS600 Laser Scanner offers various methods for setting the configurations of detection zones. Numerical input A separate dialogue within the user program “SIMATIC FS600 Parameterization Software LS4soft”...

  • Page 33: Range Of The Detection Zone, Resolution

    In addition, the contours can be infinitely varied by: • changing • limiting and • deleting partial segments as desired 5.3.2 Range of the Detection Zone, Resolution The maximum range of the detection zone S 4 m (including the additions) for an object with a diameter of 70 mm and a reflectance factor of 1.8 % (e.g.

  • Page 34: Range Of The Measurement Field

    5.3.5 Required Detection Zone Additions Z The SIMATIC FS600 Laser Scanner is equipped with a selectable dust algorithm to ensure optimum freedom from interference. The following detection zone additions must be taken into account:...

  • Page 35: Safeguarding Stationary Danger Zones

    5.4.2 Mounting Position The SIMATIC FS600 Laser Scanner can be mounted either in a stationary position (e.g. on a wall or a machine) or on moving parts (e.g. machine table). The qualified installer must ensure that the mounting position of the SIMATIC FS600 Laser Scanner allows the danger zone to be monitored completely.

  • Page 36: Mounting Height

    = Resolution of the scanner in mm (object size = 70 mm throughout the detection zone). The admissible height range of the SIMATIC FS600 Laser Scanner scanning plane lies between 0 mm (Presettings leg detection) and 1000 mm above the base level. If the...
  • Page 37 (see Chapter 14.13 and 14.14). The height of the undercut must be limited to prevent people from being able to step beneath it. Machine (side view) Machine (view from above) UMIN UMIN SIMATIC FS600 Laser Scanner = Safety distance Machine = Entire width of the unmonitored zone = detection zone...
  • Page 38 Installation niche Detection zone addition Fig. 5.4-2: Recessed installation within the machine contour If it is not possible to mount the SIMATIC FS600 Laser Scanner directly onto the machine, it can also be positioned lateral to or across from the machine.
  • Page 39 5.4.4.3 External mounting lateral to or across from the machine = SIMATIC FS600 Laser Scanner = Machine = Distance, max. 35 mm = Detection zone Fig. 5.4-3: Lateral external scanner mounting without an undercut If the machine contour runs parallel to the 90° beam of the laterally placed SIMATIC FS600 Laser Scanner, the distance between the detection zone boundary and the machine may not exceed 35 mm.

  • Page 40: Additions

    This is possible since it is absolutely certain that a person will be detectedin front of the undercut . Furthermore, the dust algorithm of the SIMATIC FS600 Laser Scanner can be implemented if floating particles may be present in the area. This algorithm, which can be activated in the user program “SIMATIC FS600 Parameterization Software LS4soft”,...

  • Page 41: Restart Interlock

    5.4.7 Restart Interlock The SIMATIC FS600 Laser Scanner is equipped with a restart interlock function. You can select or deselect this function as needed to connected restarting of the machine to a manual approval. It affects all detection zones and does not depend on any detection zone changeovers.

  • Page 42: Calculating The Detection Zone Dimensions For Safeguarding An Area

    5.4.8 Calculating the Detection Zone Dimensions for Safeguarding an Area According to IEC 61496-3 and DIN EN 999, the following formulas apply for calculating the safety distance and the minimum depth of the detection zone when the direction of approach runs parallel to the detection zone: (K x T) + C = 850 mm 1200 mm –...
  • Page 43 5.4.8.1 Additions and Minimum Depth of Detection Zone The sum of the system-specific and application-specific detection zone additions (see Chapter 5.3.5) is calculated according to the following formula: REFL = Sum of the system-specific and application-specific detection zone additions, in mm = Scanner measurement error, in mm = Addition of the reflectors taken into account, in mm REFL...
  • Page 44 UMIN BDIFF BDIFF = SIMATIC FS600 Laser Scanner = Dangerous machine/danger zone = Safety fence to prevent stepping behind = Axis of the rotating mirror = Detection zone = Largest width of the hazardous zone BDIFF = Safety distance = Entire width of the detection zone...
  • Page 45 5.4.8.3 Sample calculation of the depth of a detection zone This example is based on the following application data (see 5.4-5): Largest width between the axis of 700 mm BDIFF the rotating mirror and the boundary of the danger zone Access speed 1600 mm/s (constant) Response time of the SIMATIC...
  • Page 46 5.4.8.4 Sample calculation of a maximum range of a detection zone The formulas: 222222 BDIFF + S + Z BDIFF BDIFF yield, under consideration of the width of the danger zone results in the maximum distance to be monitored: 2456mm 3031mm = 700 mm + 2248 mm + 83 mm = 3031 mm BDIFF...

  • Page 47: Access Protection

    80 ms and the restart interlock must be set. To enable the system to recognise an entire human body, the laser scanner must have a resolution of 150 mm. These safety-related settings will be automatically enabled in the SIMATIC FS600 Parameterization Software LS4soft configuration and diagnosis software when the presetting ”Passage monitoring”...

  • Page 48: Definition Of The Reference Boundary

    The safety distance for an access protection system may be calculated, based on EN 999, by means of the following formula: S = K x T + C Safety distance in mm Approach velocity in mm/s here = 1600 mm/s Overall time of delay in seconds, a total consisting of: Response time of the laser scanner...

  • Page 49: Protecting Danger Points

    To make it possible to recognise the hand or arm of a person, the laser scanner must have a resolution of 30 or 40 mm. These safety-related values will be automatically set in the SIMATIC FS600 Parameterization Software LS4soft configuration and diagnosis software when the presetting ”Hand protection”...
  • Page 50 To safeguard the danger point, a safety distance S must be observed between the detection zone of the laser scanner and the danger zone. The SIMATIC FS660I Laser Scanner can fulfil its protective function only if it has been installed and positioned in such a way as to allow for an adequate safety distance.

  • Page 51: Defining The Reference Boundary

    In defining the reference boundary, please also have regard to the indications given in the Operating Instructions for the SIMATIC FS600 Parameterization Software LS4soft configuration and diagnosis software.

  • Page 52: Safeguarding Mobile Machines

    5.7.2 Installing adjacent laser scanners The SIMATIC FS600 Laser Scanner has been developed in a way that prevents several laser scanners from interfering with one other as much as possible. WARNING An increase in the response time can, however, be caused by the installation of several adjacent laser scanners.

  • Page 53: Recommendations For Mounting To Prevent Unmonitored Zones

    • the selected angle range. If the detection zone of a SIMATIC FS600 Laser Scanner mounted on an AGV does not cover the entire front of the vehicle, you can prevent the creation of unmonitored zones by changing the installation depth of the scanner or by adjusting the angle range (from...
  • Page 54 Sum of the system- and application-specific additions in the direction of travel Sum of the system- and application-specific additions to the side Fig. 5.7-2: Three possibilities for mounting the SIMATIC FS600 Laser Scanner onto an AGV...

  • Page 55: Additions

    5.7.6 Additions The axis of the rotating mirror (midpoint of the scanner) is of critical importance when configuring the detection zones. This axis is assigned a value of 64 mm from the front edge of the scanner when calculating detection zones. Add 83 mm or 100 mm for the maximum radial measurement error Z as described in Chapter 5.3.5 .

  • Page 56: System Availability

    In case of automatic restart, the delay time of up to 10 s can be set in advance using the program “SIMATIC FS600 Parameterization Software LS4soft”. If a restart button is provided, it must be mounted outside the danger zone at a position from which the entire danger zone can be viewed.

  • Page 57: Calculating The Dimensions Of The Detection Zone Of An Agv Application

    5.7.9 Calculating the Dimensions of the Detection Zone of an AGV Application Following are the specifications and calculation examples for the mobile safeguarding of automatic guided vehicles.. According to IEC 61496-3, the following formulas apply for calculating the safety distance: S = (V x T) + S STOP...
  • Page 58 Z GES G BDIFF S BDIFF S MAX SIMATIC FS600 Laser Scanner Detection zone Axis of the rotating mirror = Largest width of the hazardous zone BDIFF Largest width of the detection zone BDIFF Geometrical maximum distances Depth of the detection zone...
  • Page 59 Largest width of the danger zone 1400 mm from the axis of the rotating mirror = G BDIFF Maximum speed 1800 mm/s MAXAGV Response time SIMATIC FS600 0.08 s Laser Scanner (selectable) SCAN Response time of AGV control 0.1 s Braking distance...

  • Page 60: Side Guarding Configuration On Agvs

    The same safety distance calculations therefore apply. A laser scanner resolution of 150 mm is required to detect an entire person. This safety- relevant setting is automatically set in the SIMATIC FS600 Parameterization Software LS4soft configuration and diagnostics software with selection of the "person detection"...

  • Page 61: Details On Switching Over Detection And Warning Zones

    FP1 to FP4, which are provided on the X1 plug of the scanner, Please find detailed information on the scanner connection in Chapter 7.2 and Chapter 9. If the SIMATIC FS600 Laser Scanner is to be restarted or switching is to be made between different zone pairs, the following points must be observed: •...
  • Page 62 • The switchover process executed by the control unit must concur with the laser scanner's configuration, which was set beforehand with SIMATIC FS600 Parameterization Software LS4soft. If these points are not observed the laser scanner will fail within 40 ms and will show this with the additional 2 Hz flashing of the green LED 1.

  • Page 63: Practical Agv Application (Example)

    For information on programming the startup detection zones (detection zones enabled for starting up the scanner) and on determining the sequence in which the detection zones are to be activated, please see the “SIMATIC FS600 Parameterization Software LS4soft” user's manual.
  • Page 64 = AGV at high speed = AGV at low speed = AGV curving to the left at low speed = AGV at high speed Fig. 6.2-1: Example of a zone pair changeover for an AGV on a curved route...
  • Page 65 = AGV driving fast = AGV driving slowly = AGV maneuvering = Loading ramp Fig. 6.2-2: Example of zone pair changeover with combined with reducing speed of the AGV...

  • Page 66: Functions Of The Simatic Fs600 Laser Scanner

    1 s. If this time period is exceeded, or if the previous zone pair is switched off too soon, the SIMATIC FS600 Laser Scanner reports an error by switching off the two OSSDs and the alarm output. In addition, this state is shown in the indicator field on...

  • Page 67: Alarm 1 (X1-5)

    Both the reporting of a warning zone interruption and the signaling of the warning and error state can be selected either separately or in combination. This procedure is described in the user's manual for the program “SIMATIC FS600 Parameterization Software LS4soft”.

  • Page 68: Ossd 1 (X1-12) And Ossd 2 (X1-11)

    For some sample connections, see Chapter 8. Data Communication The interface X2 allows the SIMATIC FS600 Laser Scanner to support two types of connections to the PC or laptop. Communication via the X2 connector in RS232 mode does not require any further bridging.

  • Page 69: Integrating The Simatic Fs600 Laser Scanner With External Wiring With Relays And Quadruple Zone Pair Changeover

    In this connection example, the restart interlock function is provided by the connected command unit “WA”, which applies the voltage of 24 V to the input RESTART X1-2. The SIMATIC FS600 Laser Scanner itself must be configured using the “SIMATIC FS600 Parameterization Software LS4soft” user software so that the operating mode “with restart interlock”...
  • Page 70 DZ 4/WF 4 Fig. 8.1-2: Wiring the SIMATIC FS600 Laser Scanner with evaluation of the OSSDs, zone pair changeover, restart interlock and static relay monitoring Relays K1 and K2 must have forced contacts. They are operated directly at the two failsafe semiconductor outputs OSSD 1 (X1-12) and OSSD 2 (X1-11).

  • Page 71: Connecting The Simatic Fs600 Laser Scanner To A Safety Sequence Circuit With Manual Restart, Relay Monitoring, Without Zone Pair Changeover

    Connecting the SIMATIC FS600 Laser Scanner to a Safety Sequence Circuit with Manual Restart, Relay Monitoring, without Zone Pair Changeover +24 V 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 S35 S34 S31S1214...

  • Page 72: Connecting The Simatic Fs600 Laser Scanner To A Plc With Corresponding Safety Level (Cat. 3 Or Higher, En 954) And Zone Pair Changeover

    The SIMATIC FS600 Laser Scanner itself must be configured using the “SIMATIC FS600 Parameterization Software LS4soft” user program so that the...

  • Page 73: Electrical Connection

    Electrical connection Electrical Power Supply The SIMATIC FS600 Laser Scanner requires a direct voltage of 24 V and 8 W of power plus the load at the outputs (max. 25 W). The power must be supplied by way of an external 1.25 A, semi time-lag fuse (e.g. in an electronics cabinet).

  • Page 74: Connector Assembly

    X2, or else the X2 dummy cap (without a cable), must also be screwed tightly to the SIMATIC FS600 Laser Scanner. Threaded drill holes are located on the top of the scanner housing for this purpose. If one of the two connection housings is missing, the SIMATIC FS600 Laser Scanner no longer meets the requirements of protection type 65.

  • Page 75: Interface Pin Assignments

    Interface Pin Assignments Pin Assignments for Connector X1 Signal Description Power supply ground Restart Input, scanner reset, and connecting the restart button of the restart button +24-V DC power supply; protected by a 1.25 A delayed- action fuse FP 1 Zone pair control input Alarm 1 Semiconductor output that switches off when the warning...
  • Page 76 Reserved Reserved for testing purposes Table 9.5-3: Pin Assignments for Connector X2 used as an RS 422 Port For the pin arrangement, please refer to Chapter 2.2 and 9.5 the connection and operating instructions of the SIMATIC FS600 Laser Scanner.

  • Page 77: Commissioning

    Start the software by calling up the program. • Connect the control cable and the PC cable. • Then apply the supply voltage to the SIMATIC FS600 Laser Scanner. The scanner will now attempt to communicate with the PC; this process is displayed on the screen.
  • Page 78 If the connection between the SIMATIC FS600 Laser Scanner and the PC was successful, you can enter the appropriate password and then change the parameters and zone pairs of the SIMATIC FS600 Laser Scanner to meet the needs of the particular application.

  • Page 79: Simatic Fs600 Laser Scanner Status Indicator

    SIMATIC FS600 Laser Scanner status indicator There are five LEDs located on the front of the scanner behind the cover with the matte finish. These LEDs indicate the status of the SIMATIC FS600 Laser Scanner. Association to function: Easy-to-interpret pictographs on...
  • Page 80 Yellow • Constantly lit: Start interlock Restart interlock • Flashing slowly (1): Warning message (approx. 2 Hz) Optical window dirty • flashing quickly (((1))): device message (approx. 4 Hz) Table 10.3-1: Meaning of the SIMATIC FS600 Laser Scanner LED displays...

  • Page 81: Status Information Of The Simatic Fs600 Laser Scanner

    For this reason, LED 5 is constantly lit up when the scanner is switched on. When starting up your SIMATIC FS600 Laser Scanner, please modify the parameters to meet the specific needs of your application.

  • Page 82: Restart And Device Swap-Out

    10.5 Restart and device swap-out The SIMATIC FS600 Laser Scanner can be connected via the X1 standard plug or the ConfigPlug with integrated configuration memory. With a restart the laser scanner starts in every case with the configuration that was set when it went out of operation.

  • Page 83: Maintenance And Testing

    11.2 Extended Shutdown of the SIMATIC FS600 Laser Scanner If a system is taken out of operation and the SIMATIC FS600 Laser Scanner is placed in storage for later use with other machines/vehicles, the factory settings should be restored. Please see the chapter entitled “Setting Detault Values in the Scanner” in the...

  • Page 84: Regular Tests By A Person Qualified And Authorized To Perform The Task

    Daily Test by with Test Piece Performed by Responsible Operating Personnel The SIMATIC FS600 Laser Scanner is a safety-oriented laser scanner of Category Typ3. It is extremely important, however, to check the effectiveness of the detection zone with the test piece daily or after a shift change. This ensures that if the parameters or operating mode is changed, the protective function is ensured at every point in the detection zone.

  • Page 85: Checklist For Daily Test Of Stationary Applications By Responsible Operating

    (e.g. changes in access possibilities or changes in the surrounding area)? 6) If the protective function of the SIMATIC FS600 Laser Scanner is present for all required monitoring cases (e.g. testing the switch- off function with a test piece along the detection zone contour, the...

  • Page 86: Checklist For Daily Test Of Mobile Applications By Responsible Operating

    5) Do the safety equipment and command devices show any safety- relevant changes or gaps in safety (e.g. by widening the vehicle)? 6) If the protective function of the SIMATIC FS600 Laser Scanner is present for all required monitoring cases (e.g. testing the switch-...

  • Page 87: Checklist For Testing Stationary Applications

    The following checklist represents an aid. It helps in, but does not replace the test before the initial startup as well as the regular tests performed by a trained specialist. 1) Is the mounting position and adjustment of the SIMATIC FS600 Yes No...
  • Page 88 13) Is the SIMATIC FS600 Laser Scanner able to cover the entire Yes No danger area? Are dead zones excluded? 14) Has the effectiveness of the activated detection zone been Yes No tested with the black test piece (70-mm diameter)?

  • Page 89: Checklist For Testing Mobile Applications

    The following checklist represents an aid. It helps in, but does not replace the test before the initial startup as well as the regular tests performed by a trained specialist. 1) Is the mounting position and adjustment of the SIMATIC FS600 Yes No...
  • Page 90 13) Does the SIMATIC FS600 Laser Scanner work in all necessary Yes No operating modes and during the entire motion of the vehicle that is causing a hazard? 14) Is the motion causing the hazard stopped when electrical power Yes No...

  • Page 91: Replacing The Optical Window

    11.7 Replacing the Optical Window 11.7.1 General information: • Only professionally trained personnel are permitted to replace optical windows. • Be careful everything stays clean during all jobs. (If possible, work in a dust-free environment. A production hall is not a good place for working on the device). 1) Loosening the housing parts Loosen the four Allen screws on the rear housing wall.
  • Page 92 Checking the condition of the scanner Please do not fail to observe: Check the mirror, optics and housing parts to make certain they are free of dust. Dry if necessary with a dry, oil-free, light jet of compressed air with appropriate components.

  • Page 93: Initial Measurement Of The New Optical Window

    Assembling the housing When assembling the housing, note that the two retaining bolts slide into the rubber sleeves provided for them. To do this, carefully join the two housing parts on a level surface. Retaining bolts Rubber sleeves After that, carefully screw in the screws on the rear wall of the housing, working back and forth around the circle from screw to screw.

  • Page 94: Procedure When Using The Simatic Fs600 Parameterization Software Ls4Soft

    11.7.3 Procedure when Using the SIMATIC FS600 Parameterization Software LS4soft User Software Version 1.09 or later 1) Starting the PCs 2) Connection of X1 (electrical power supply with zone pair activated) and X2 ( RS232 cable 1:1 ) 3) Start SIMATIC FS600 Parameterization Software LS4soft user software 4) Select the “Authorized Customer”...

  • Page 95: Cleaning

    11.8 Cleaning 11.8.1 Cleaning the Optical Window when Dirty Different methods will work better under different conditions depending on load and medium. What is the best approach? Note: Clean sets 3RG7838-1AA are available for cleaning the optical window. They contain a special cleaning agent and suitable cleaning cloths.

  • Page 96: Cleaning The Optical Window; Cleaning Diffusing Light Panes

    11.8.2 Cleaning the Optical Window; Cleaning Diffusing Light Panes The front and light panes and diffusion screens must be washed depending on the load on the application in question. Generally this is a quick process. Fig. 11.8-1: Cleaning the Optical Window Sharp cleaning materials and / cloths that scratch must never be used! Fig.

  • Page 97: Disposal

    • Connector X2 MLFB 3RG7838-1CA, complete, 9-pin, interface X2 • Connecting and operating instructions for “SIMATIC FS600 Laser Scanner”, User’s manual for “SIMATIC FS600 Parameterization Software LS4soft”, Configuration and Diagnostic Software “SIMATIC FS600 Parameterization Software LS4soft” on CD-ROM incl. the "SIMATIC FS600 Parameterization Software LS4soft"...

  • Page 98: Coding Of The Control Cable X1

    13.1 Coding of the Control Cable X1 The following table defines the pin assignments for the 12-pin connector cable Pin No. Color code Meaning Restart FP 1 Alarm 1 FP 2 FP 3 gray FP 4 n.c. n.c. OSSD 1 wh-bk OSSD 2 n.c.

  • Page 99: Technical Data

    Technical data 14.1 Test Pieces The following test pieces are defined for the purpose of controlling the effectiveness of the monitoring function by the detection zones: • Cylinder, 500 mm in length, reflectance factor 1.8 % ± 0.2 %, for stationary applications, diameter: 30, 40, 50, 70, 150 mm •...

  • Page 100: Detection Zone Additions

    14.3 Detection Zone Additions Addition with deactivated 83 mm dust suppression Addition for activated dust 83 mm (for a detection zone size < 3.5 m) 100 mm (for a detection zone size ≥ 3.5 m) suppression Addition if retro-reflectors or very 0 mm (more than 1.2 m behind the detection zone shiny surfaces such as certain line)

  • Page 101: Electrical Power Supply

    14.6 Electrical Power Supply Power supply +24 VDC +20 % / -30 %, supply according to IEC 742 with safety transformer or comparable for DC/DC converters Overload protection Provide by 1.25 A semi-delay fuse in the electronics cabinet Current consumption approx.

  • Page 102: Software

    14.9 Software User software Configuration and Diagnostics Software under Windows® 95/98/2000/NT/XP with safe protocol for programming Table 14.9-1: Technical data – software 14.10 Interfaces RS 232, RS 422 For device configuration and data exchange Table 14.10-1: Technical data – interfaces 14.11 Optics Angle range max.

  • Page 103: 14.12 Environment And Material

    14.12 Environment and Material Protection type IP 65 in accordance with IEC 60529 Operating temperature 0 ... + 50 °C Storage temperature -20 °C ... + 60 °C Humidity DIN 40040 Table 10, Identifying letter E (moderately dry) Dimensions 140 x 155 x 135 (W x H x D) in mm Distance from the middle of the 48.75 mm scanning plane to the bottom...

  • Page 104: Dimensional Drawings Of The Simatic Fs600 Laser Scanner

    Dimensional drawings of the SIMATIC FS600 Laser 14.13 Scanner Front view Side view 122.3 61.1 38.5 R2.6 R2.6 R = Smallest bending radius = 50 mm (SIEMENS accessory) d = Axis of the rotating mirror b = Scanning plane All dimensions given in mm...

  • Page 105: Dimensional Drawings Of The Mounting System

    Dimensional drawings of the mounting system 14.14 Side view Scanner mounting- surface Overview of parts All dimensions given in mm...

  • Page 106: Diagnostic Codes And Causes

    Diagnostic Codes and Causes Loca- Description Description tion Processing of commands, Data transmission error on the X2 processing of messages interface Control of command Data transmission error on the X2 processing interface Processing of commands, Data transmission error on the X2 Processing of configuration interface Processing of commands,...
  • Page 107 Loca- Description Description tion 1705 Processing of field monitoring Signal of a light barrier in optical light barrier data window monitoring is under the lower limit. Dirty optical window 1705 Processing of field monitoring Signal of a light barrier of optical light barrier data window monitoring is above the upper limit.
  • Page 108 Loca- Description Description tion 2401 Reference measurement on No removal value can be calculated the dark reference element for reference measurement. Dust in device because connector housing or dummy connector not screwed 2402 Reference measurement on No distance value can be calculated the light reference element for reference measurement.
  • Page 110 Siemens AG Automation and Drives Postfach 48 48 90437 NÜRNBERG GERMANY Technical data subject to change 07/07 Siemens AG...

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