Table of Contents
MAINTENANCE
Gearcases
Gearcase Specification Chart
Use of other fluids may result in improper operation of components. See
page 116 for the part numbers of POLARIS products.
Gearcase
Transmission
(Main Gearcase)
Demand Drive Unit
(Front Gearcase)
Spark Plug
Spark Plug Gap/Torque
Electrode Gap
0.7-0.8 mm
NOTICE: Using non-recommended spark plugs can result in serious engine
damage. Always use POLARIS-recommended spark plugs. Refer to
the specifications section beginning on page 114.
Spark plug condition is indicative of engine operation. The spark plug
firing end condition should be read after the engine is warmed up and
the vehicle is driven at higher speeds. Immediately check the spark plug
for correct color. See page 79.
CAUTION! A hot exhaust system and engine can cause burns. Wear
protective gloves when removing a spark plug for inspection.
78
Lubricant
Premium AGL
Synthetic
Gearcase Fluid
Demand Drive
Plus Fluid
New Plug Torque
7.5 ft. lbs. (10 Nm)
Capacity
Fill Plug
Torque
24 oz.
40-50 ft. lbs.
(710 ml)
(54-68 Nm)
6.75 oz.
8-10 ft. lbs.
(200 ml)
(11-13.6 Nm)
Drain Plug/
Level Check
Plug Torque
30-45 in. lbs.
(3-5 Nm)
11 ft. lbs.
(15 Nm)
Used Plug Torque
7.5 ft. lbs. (10 Nm)
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