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Table 1
Model Number
PGAA, PGMD (All Sizes)
PGAD, PGME (All Sizes)
PGX3, PDX3 (All Sizes)
PGC***K040F, GPCM**K040
PGC***K060F, GPCM**K060
PGC***K080F, GPCM**K080
PGC***K100F, GPCM**K100
PGC***K120F, GPCM**K120
PGC***K140F, GPCM**K140
PGF***K040F, GPFM**K040
PGF***K060F, GPFM**K060
PGF***K080F, GPFM**K080
PGF***K100F, GPFM**K100
PGF***K120F, GPFM**K120
PGF***K140F, GPFM**K140
PGS***K040F, GPSM**K040
PGS***K060F, GPSM**K060
PGS***K080F, GPSM**K080
PGS***K100F, GPSM**K100
PGS***K120F, GPSM**K120
PGS***K140F, GPSM**K140
PGF3**040
PGF3**060
PGF3**080
PGF3**100
PGF3**120
PGF3**140
Note: "**" or "***" may be any combination of numbers and/or letters in the model number.
Note: The orifice sizes in the chart above derate the input rate at 4% per 1000 feet above sea level for altitudes exceeding 2000 feet above sea level.
Natural gas data is based on .60 specific gravity, a heating value of 1030 Btu/cubic foot, and 3.5 "W.C. manifold pressure.
For fuels with different specific gravity and/or different heating values, consult the National Fuel Gas Code ANSI Z223.1 - 2002/NFPA 54-2002 or
National Standard of Canada, Natural Gas and Propane Installation Code CSA B149.1-00.
Note: If converting from LP gas to Natural gas at altitudes exceeding 2000 feet above sea level, conversion kit (Part #330732-401) is required for proper conversion. For all models, except PGX3, PDX3, and PGF3, a .018 pilot
orifice (Part # 5032110) is also required.
Parts List, Kit # 1173865
Description
Burner Orifice #41
Burner Orifice #42
Pilot Orifice (0.018)
Honeywell Conv. Kit #396222
Label, Natural Gas Conversion
Label, Field Conversion
Instructions
SAFETY REQUIREMENTS
Recognize safety information. This is the safety--alert symbol
When you see this symbol in instruction manuals be alert to the
potential for personal injury.
Understand the signal words DANGER,WARNING, or CAUTION.
These words are used with the safety--alert symbol. DANGER
identifies the most serious hazards, those that will result in severe
personal injury or death. WARNING signifies a hazard that could
result in personal injury or death. CAUTION is used to identify
unsafe practices that may result in minor personal injury or product
and property damage. NOTE is used to highlight suggestions that
will result in enhanced installation, reliability, or operation.
Installation Instructions For Natural Gas Conversion
(Kit Part No. 1173865)
This kit is designed for conversion to Natural Gas.
0 to 2000 ft
Orifice Drill #
Kit Number
44
1173863
44
1173863
44
1173863
44
1173863
44
1173863
44
1173863
41
1173865
42
1173865
42
1173865
44
1173863
44
1173863
44
1173863
41
1173865
42
1173865
42
1173865
44
1173863
44
1173863
44
1173863
41
1173865
42
1173865
42
1173865
44
1173863
44
1173863
44
1173863
41
1173865
42
1173865
42
1173865
Part #
1096942
1011351
503211
1172952
1173866
1009678
462 06 1211 00
Natural Gas Orifice Kits and Sizes
Elevation Above Sea Level
2001 to 4000 ft 4001 to 5000 ft
5001 to 6000 ft
Orifice Drill #
Orifice Drill #
Orifice Drill #
(Field-Supplied)
(Field-Supplied)
(Field-Supplied)
45
46
47
45
46
47
45
46
47
45
46
47
45
46
47
45
46
47
43
43
43
43
43
44
43
43
44
45
46
47
45
46
47
45
46
47
43
43
43
43
43
44
43
43
44
45
46
47
45
46
47
45
46
47
43
43
43
43
43
44
43
43
44
45
46
47
45
46
47
45
46
47
43
43
43
43
43
44
43
43
44
Installing and servicing heating equipment can be hazardous due
to gas and electrical components. Only trained and qualified
Qty
personnel should install, repair, or service heating equipment.
7
7
Untrained service personnel can perform basic maintenance
1
functions such as cleaning and replacing air filters. All other
1
operations must be performed by trained service personnel. When
1
working on heating equipment, observe precautions in the
1
literature, on tags, and on labels attached to or shipped with the
1
appliance and other safety precautions that may apply.
Follow all safety codes. In the United States, follow all safety codes
including
the
Z223.1--2006/NFPA 54--2006. In Canada, refer to the of the
!
.
National Standard of Canada Natural Gas and Propane
Installation Code (NSCNGPIC) CSA B149.1--05. Wear safety
glasses and work gloves. Have fire extinguisher available during
start--up and adjustment procedures and service calls.
These instructions cover minimum requirements and conform to
existing national standards and safety codes. In some instances,
these instructions exceed certain local codes and ordinances,
especially those that may not have kept up with changing
residential construction practices. We require these instructions
as a minimum for a safe installation.
-- 1 --
6001 to 7000 ft
7001 to 8000 ft
8001 to 9000 ft
Orifice Drill #
Orifice Drill #
(Field-Supplied)
(Field-Supplied)
(Field-Supplied)
47
48
47
48
47
48
47
48
47
48
47
48
44
44
44
45
44
45
47
48
47
48
47
48
44
44
44
45
44
45
47
48
47
48
47
48
44
44
44
45
44
45
47
48
47
48
47
48
44
44
44
45
44
45
National
Fuel
Gas
Code
9001 to 10000 ft
Orifice Drill #
Orifice Drill #
(Field-Supplied)
48
49
48
49
48
49
48
49
48
49
48
49
45
46
46
47
46
47
48
49
48
49
48
49
45
46
46
47
46
47
48
49
48
49
48
49
45
46
46
47
46
47
48
49
48
49
48
49
45
46
46
47
46
47
(NFGC)
ANSI
462 06 1211 00
3/17/06
Related Manuals for Honeywell PGF3
Summary of Contents for Honeywell PGF3
- Page 1 National Standard of Canada, Natural Gas and Propane Installation Code CSA B149.1-00. Note: If converting from LP gas to Natural gas at altitudes exceeding 2000 feet above sea level, conversion kit (Part #330732-401) is required for proper conversion. For all models, except PGX3, PDX3, and PGF3, a .018 pilot orifice (Part # 5032110) is also required.
-
Page 2: Gas Pressure
For converting the furnace from standard altitude on natural gas to high altitude (2001 feet above sea level or greater) on natural gas, the Honeywell conversion kit and pilot orifice changes are not needed. Only the main burner orifices require changing. Refer to Table 1 for proper orifice size for specific model number, input capacity, and installation altitude. - Page 3 Disassembly Refer to Figure 1 and the following steps. Disassembly Figure 1 After shutting off gas supply and electric power to the unit remove the access door, exposing gas valve and burner compartment. Disconnect gas line from gas valve so manifold assembly can be removed.
- Page 4 Changing Pilot Burner Orifice (Required for Converting from Propane Gas to Natural Gas) (All models except PGF3, PGX3, and PDX3). Disconnect the pilot supply line from the pilot burner. Remove pilot orifice from pilot burner. Replace with natural gas orifice stamped which is provided in kits (Figure 5) 3..
-
Page 5: Gas Valve Adjustment
Wiring Terminals Replace the regulator cap screw. Attach gas valve conversion label (found in Honeywell con- version kit) to gas valve. Reassembly Reassemble all parts in reverse order as removed. Attach Natural Gas Conversion Label next to the unit rating plate. - Page 6 123200 Note: For PGF3, PGX3, and PDX3 models, heating model size is indicated by the numbers in the 5 For PGF, PGC, PGS models, heating model size is indicated by the numbers in the 8 For GPFM, GPCM, and GPSM models, heating model size is indicated by the numbers in the 8...
- Page 7 Pilot Burner Flame Check (All models except PGF3, PGX3, and PDX3) Adjust flames so they surround ″ (9 mm) to sensor tip (See Figure 11). Remove the cap from the pilot adjusting screw (See Fig- ures 7 & 8). Turn pilot adjusting screw counterclockwise to increase, clockwise to decrease.