Hitachi SJ300 Series Replacement Manual

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Application Note: Replacing
J300 with SJ300 Series
Inverters
Please refer also to the
SJ300 Inverter Instruction Manual
AN101001-1
Hitachi America, Ltd.
© 2002 Hitachi America, Ltd.
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Summary of Contents for Hitachi SJ300 Series

  • Page 1 Application Note: Replacing J300 with SJ300 Series Inverters Please refer also to the SJ300 Inverter Instruction Manual AN101001-1 Hitachi America, Ltd. © 2002 Hitachi America, Ltd.
  • Page 2: Chapter 1 - Introduction

    Chapter 1 – Introduction This manual describes how to replace the J300 series inverter with the SJ300 series. Please make sure to understand the procedure and the notes in this manual before replacement. Major points that should be understood beforehand are: 1.
  • Page 3: Chapter 2 - Installation

    Chapter 2 – Installation Since the J300 series and the SJ300 series have different dimensions, you need to make additional mounting holes or prepare an attachment plate when replacing. Please refer to the following figures for the dimensional comparison. 2.1 In the case of making additional mounting holes Please check beforehand that the existing wires for the J300 have enough length to be connected to the terminals of the SJ300 because, depending on where the SJ300 is placed, the wires may not reach the terminals.
  • Page 4 SJ300’s installation dimension is in Figure 3 From J300-110L/H to SJ300-110L/H SJ300’s installation dimension is in Figure 4 From J300-150L/H to SJ300-150L/H 4/24...
  • Page 5 SJ300’s installation dimension is in Figure 5 From J300-220L/H to SJ300-220L/H SJ300’s installation dimension is in 5/24...
  • Page 6 Figure 6 From J300-300L/H to SJ300-300L/H SJ300’s installation dimension is in Figure 7 From J300-370L/H to SJ300-370L/H SJ300’s installation dimension is in 6/24...
  • Page 7 Figure 8 From J300-450L/H, 550H to SJ300-450L/H, 550H SJ300’s installation dimension is in Figure 8 From J300-550L to SJ300-550L SJ300’s installation dimension is in 7/24...
  • Page 8 Figure 9 From J300-750, 900H to SJ300-750, 900H SJ300’s installation dimension is in Figure 10 From J300-1100 to SJ300-1100H Note: When replacing J300-1320HFU with SJ300-1500HFU, please consult the factory. 2.2 In the case of using an attachment plate An attachment plate is fixed using J300’s mounting holes. The SJ300 is installed onto the attachment plate.
  • Page 9 Dimension comparison (Unit:mm) Difference in Applicable Model Dimension Model Dimension dimension motor (kW) J300 SJ300 015L 015L 055L 055L 075L 075L 110L 110L -180 150L 150L 18.5 185L 220L 220L 300L 300L -135 370L 370L 450L 450L -150 550L 550L Chart 1 Comparison of dimensions Difference in...
  • Page 10: Chapter 3 - Wiring

    Chapter 3 - Wiring The arrangement of the SJ300’s control circuit terminals is shown below. (Figure 12 and 13) Please note that J300’s control circuit terminals are arranged vertically while SJ300’s are arranged horizontally. FM CM1 PLC P24 CF2 CH1 CM2 RUN FA1 FM CM1 PLC P24...
  • Page 11 Chart 3 Screw diameter and terminal width 3.1 Intelligent Input Terminal (1) Default settings The eight input terminals 1 to 8 can be configured for any of 44different functions. The J300 and the SJ300 have the same default setting for each version (E type, U type), but the function codes and the symbols are different in some parts.
  • Page 12 Terminal Option code Function code symbol C011 C012 C013 C014 C015 C016 C017 C018 Chart 5 3.2 Alarm terminal (NO-NC contact) SJ300 intelligent input terminal logic selection (1) In the case of being connected to AL1 Since the AL1 is initially configured as normally closed, it is closed during normal operation, and opens in case of alarm or power shutoff.
  • Page 13 Figure 14 Figure 15 Normally closed contact Normally open contact Power Inverter AL0-AL AL0-AL Power Inverter AL0-AL AL0-A status status Normal Open Closed Normal Closed Open Error Closed Open Error Open Closed Open Closed Open Closed - - 3.3 Intelligent output terminals (1) Default setting While the J300 has 2 intelligent output terminals, the SJ300 has 5 terminals.
  • Page 14: Expansion Cards

    C031 C032 C033 C034 C035 Chart 8 SJ300 intelligent output terminal default setting 3.4 Expansion cards (1) J-RY (Relay output PCB) Please use L300PTM (standard control signal) terminal block. Refer to Chart 9 for its specifications. J-RY(J300) L300PTM(SJ300) Terminal Terminal Terminal specifications Terminal specifications symbol...
  • Page 15 (4) J-AG (Analog input/output PCB) SJ300 have two analog outputs, -10 to +10V frequency setting input, and torque limit setting input. Please refer to the chart 10 for the details. Item J-AG (J300) SJ300 Terminal Terminal Spec. Description Terminal specifications Terminal specifications symbol symbol...
  • Page 16 While the J-DG supports 12-bit data input, 16-bit data input is possible with the SJ-DG. When replacing J-DG with SJ-DG, match upper bit (MSB) and short lower 4 bit to the D4 terminal or input the same data as in D4. J-DG SJ-DG D12 D11...
  • Page 17: Monitoring Functions

    Chapter 4 - Parameter Setting If the current setting values of the J300 are different form the SJ300 default setting value, you need to change the setting. Please refer to the following for comparison. 4.1 Monitoring functions J300 SJ300 Remarks Function code Function Name...
  • Page 18 J300 SJ300 Function code Function Name Default Remarks code Default setting Digital setting (Digital Remote Operator operator operator) 1 Frequency source setting F-SET-SELCT A001 2 Run command source setting F/R-SELCT A002 3 Data command method F-09 PARAM C070 4 Initialization mode (parameters or trip history) F-38 INIT TCNT b084 5 Debug mode enable...
  • Page 19 setting code Digital Remote Operator (Digital operator operator) 26 Acceleration time setting 1 F-06 ACC1 30.0 F002 30.00 Acceleration time setting 2 ACC1 30.0 F202 30.00 Second acceleration time (A292) can be also set in the case 27 Second acceleration time setting ACC2 15.0 A092...
  • Page 20 setting code Digital Remote Operator (Digital operator operator) A value for the second motor can be set independently by 62 Frequency lower limit setting F-26 LIMIT L 0.0Hz A062 0.00 A262 in the case of the SJ300. A value for the second motor can be set independently by 63 Frequency upper limit setting LOMIT H 0.0Hz...
  • Page 21 setting code Digital Remote Operator (Digital operator operator) Logic conversion for the intelligent input terminal 5 to 8 of the 97 Intelligent input terminal 1 active state IN-TM O/C-1 C011 00(NO) SJ300 can be also possible by C015 to C018. 98 Intelligent input terminal 2 active state IN-TM O/C-2 C012...
  • Page 22: Carrier Frequency

    setting code Digital Remote Operator (Digital operator operator) The SJ300 does not have relay outputs. 138 Relay output terminal RYA signal selection F-48 RELAY RYA Please use L300PTM (Control circuit terminal block for the L300P). 139 Relay output terminal RYB signal selection RELAY RYB 140 Relay output terminal RYC signal selection RELAY RYC...
  • Page 23 The default value and the maximum value for the carrier frequency are different between J300 and SJ300. While the maximum value of the carrier frequency is set as default in the case of the J300, SJ300’s carrier frequency defaults to 5kHz (3kHz: 75kW to 150kW). SJ300’s carrier frequency can be adjustable up to 15kHz (10kHz: 75kW to 150kW) with derating.

This manual is also suitable for:

J300 series

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