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Panasonic 30 - Toughbook - Core 2 Duo Service Manual

Toughbook cf-19fhgax series
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Model No. CF-19FHGAX 1 M
1: Operation System
A: Microsoft® Windows® XP Professional
　　　　J: Microsoft® Windows® VISTA Business
CF-19FHGAXxM
Model No.
© 2007 Matsushita Electric Industrial Co., Ltd. All rights reserved.
Unauthorized copying and distribution is a violation of law.
ORDER NO.

Notebook Computer

This is the Service Manual for
the following areas.
M ...for U.S.A. and Canada
CPD0711208C1
Table of Contents
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Summary of Contents for Panasonic 30 - Toughbook - Core 2 Duo

  • Page 1: Notebook Computer

    ORDER NO. CPD0711208C1 Notebook Computer CF-19FHGAXxM Model No. This is the Service Manual for the following areas. M …for U.S.A. and Canada Model No. CF-19FHGAX 1 M 1: Operation System A: Microsoft® Windows® XP Professional 　　　　J: Microsoft® Windows® VISTA Business ©...

  • Page 2: How To Replace The Fuse

    If you lose the fuse cover the plug must not be used until a replacement cover is obtained. A replacement fuse cover can be purchased from your local Panasonic Dealer. IF THE FITTED MOULDED PLUG IS UNSUITABLE FOR THE SOCKET OUTLET IN YOUR HOME THEN THE FUSE SHOULD BE REMOVED AND THE PLUG CUT OFF AND DISPOSED OF SAFELY.

  • Page 3: Laser Safety Information

    LASER SAFETY INFORMATION For U.S.A Class 1 LASER-Product This product is certified to comply with DHHS Rules 21 CFR Subchapter J. This product complies with European Standard EN60825 (or IEC Publication 825) For all areas This equipment is classified as a class 1 level LASER product and there is no hazardous LASER radiation. Caution: (1) Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

  • Page 4: Safety Precautions

    SAFETY PRECAUTIONS 1. Before servicing, unplug the power cord to prevent an electric shock. 2. When replacing parts, use only manufacture's recommended components for safety. 3. Check the condition of the power cord. Replace if wear or damage is evident. 4.
  • Page 5 Only use the computer within the Use of battery packs other than those manufactured and allowable temperature range. supplied by Panasonic may present a safety hazard The battery pack is a consumable item. If the (generation of heat, ignition or rupture).
  • Page 6 10-1 11-1...

  • Page 7: Specifications

    1. Specifications This page provides the specifi cations for the basic model CF-19FHGAXBM/CF-19FDGAXVM. The model number is different according to the unit confi guration. To check the model number: Check the bottom of the computer or the box the computer came in at the time of purchase. To check CPU speed, memory size and the hard disk drive (HDD) size: Reference Manual “Setup Utility”) and select [Information] menu.
  • Page 8 SD Memory Cards that support high-speed transfer rates can be used. Windows Ready Boost function is also supported. Operation has been tested and confi rmed using Panasonic SD Memory Cards and SDHC Memory Cards with a capacity of up to 8 .

  • Page 9: Names And Functions Of Parts

    2. Names and Functions of Parts A: Wireless LAN Antenna G: LCD Reference Manual “Wireless LAN” Reference Manual “Touchscreen” B: Bluetooth Antenna Reference Manual “Digitizer”...
  • Page 10 Left side Rear side Bottom A: DC-IN Jack L: Microphone Jack B: USB Port A condenser microphone can be used. If other types of microphones are used, audio input may not be pos- Reference Manual “USB Devices” sible, or malfunctions may occur as a result. C: IEEE 1394 Interface Connector When recording in stereo using a stereo micro- Reference Manual “IEEE 1394 Devices”...
  • Page 11 3 Block Diagram 1.5V Interface...
  • Page 12 4 Diagnosis Procedure 4.1. Basic Procedures...
  • Page 13 4.2. Troubleshooting Flow Chart...
  • Page 14 5 Power-On Self Test (Boot Check)

  • Page 15: List Of Error Codes

    6 List of Error Codes nnnn nnnn nnnn nnnn nnnn nnnn...
  • Page 16 device device device device nnnn nnnn nnnn nnnn...

  • Page 17: Self Diagnosis Test

    1. The power supply of the computer is turned on. 2. " F2 " is pushed on the screen of "Panasonic" while " press " is displayed. 3. The setup utility starts and then takes notes of the content of the BIOS setup of present set.
  • Page 18 2. Operation of PC-Diagnostic Utility -Only the device which can be inspected on the entire screen is displayed. -The item does not appear when the device of wireless LAN etc. is not physically connected. -The movement of the item must use an arrow key or a flat pad. -As for the device under the diagnosis, blue and yellow are alternately displayed at the left of the icon.
  • Page 19 1. Turned on the computer. 2. "F2" is pushed on the screen while "Pressto enter Setup" is displayed of "Panasonic". 3. Push "F10", and on the screen of "Is the change in the setting preserved and do end?"and then "Yes"...
  • Page 20 3. Test Item and Division of trouble Enhan- Place with possibili- Test item Stanard Content of standard test Content of enhancing test cing ty of breakdown CPU is shifted to protected mode, and "Violation of the paging", "Operation of CPU / CPU / the violation of a privileged instruction", Main board...

  • Page 22: Wiring Connection Diagram

    8 Wiring Connection Diagram BT PCB INVERTER PCB BACK LIGHT TS PS2 PCB CN901 Touch HSDPA PCB Screen Panel CN900 SERIAL EXTERNAL JK601 PORT DISPLAY PORT CN881 CN882 I/F PCB JK600 CN851 CN880 CN883 CN604 JK880 CN600 DC-IN BATTERY I/O PCB H/P MIC CN16 CN14...
  • Page 23 9 Disassembly/Reassembly Note: Power off the computer. Do not shut down to the Suspend or hibernation mode. Do not add peripherals while the computer is in the Suspend or hibernation mode; abnormal operation may result. 9.1. Disassembly Instructions HDD Case B Hooks 9.1.1. Preparation Before disassembling, be sure to make the following prepara- Hooks tions. HDD FPC ï Shut down Windows and turn off the power. ï Disconnect the AC adaptor. ï Remove the optional DIMM memory card and PCMCIA card  if they are connected. ï Remove other devices if they are connected. Heater Attention: ï Please execute writing BIOS ID when you exchange the  Main Board. ï Parts (Sheet and rubber) etc. related various the Conductive  Cloth and Heat Spreader cannot be recycled. Use new parts. 9.1.2. Removing the Battery Pack and  HDD Pack HDD Case A 5. Remove the two Screws . 6.
  • Page 24 10. Disconnect the Cable from Connector (CN800). 11. Remove the Touch Pad and Click Button Plate. Screws  : DFHE5025XA Screws  : DRSB2+5FKL 9.1.4. Removing the DIMM Lid Assíy DIMM Lid Ass'y Keyboard 4. Lift the far side of the Keyboard and slide it to backward,  and then turn the Keyboard over frontward. 1. Remove the 4 Screws . 2. Remove the DIMM Lid Ass'y. Connector Screws  : DRHM5025YAT Cover 9.1.5. Removing the Rear Cabinet 5. Remove the 3 Screws . 6.
  • Page 25 9.1.6. Removing the DU Lid Unit Connector(CN1) Bluetooth PCB Plate Antenna Cable(blue) Clamper Connector(CN604) HSDPA PCB DIMM Lid Angle DU Lid 6. Disconnect the Antenna Cable from the Clamper. 1. Remove the 7 Screws . 7. Disconnect the Antenna Cable. 2. Remove the DU Lid Angle and DU Lid. 8. Remove the 4 Screws.  9. Disconnect the Cable from the Connector (CN604). Screws  : DXQT2+D25FNL 10. Remove the 2 Screws.  9.1.7. Removing the HSDPA PCB and  11. Disconnect the Cable from the Connector (CN1) and  remove the Bluetooth PCB and HSDPA PCB. Bluetooth PCB Screws  : DRSB2+5FKL Tape Screws  : XSB2+3FNL...
  • Page 26 9.1.9. Removing the Main PCB, Wireless  Module, SD PCB, Antenna PCB and  Modem PCB Connector Guide Connector (CN882) SD PCB Ass'y Connector(CN8) BAT FPC Ass'y Connector(CN17) Note: This procedure is not necessary if the computer is not  equipped with Wireless Module or Modem PCB. 1. Disconnect the 2 LCD Cables. (CN8,CN17) Connector(CN15) DU PCB 5. Remove the 2 Screws , and remove the HDD Con- nector Guide. 6. Remove the 2 Screws.  7. Disconnect the Cable from the Connector. (CN15) Plate Antenna PCB 8. Remove the BAT FPC Ass'y. 9.
  • Page 27 14. Remove the 2 Screws , and remove the DIMM  Screws  : DFHE5058ZB Holder. Screws  : DRSB2+5FKL 9.1.11. Removing the Power SW PCB Tape Connector(CN9) Connector(CN9) Power SW  Connector(CN14) Main PCB Connector(CN23) Combo Socket 1. Remove the Screw . 2. Disconnect the Cable from the Connector (CN9). 3. Remove the Power SW PCB. Screw  : DFHE5025XA 9.1.12. Removing the left LED and right  LED PCB Release Paper 15. Remove the Tape. Release Paper 16. Disconnect the 3 Cables from the 3 Connectors.  (CN9,CN14,CN23) 17. Remove the 7 Screws , and remove the Main PCB  and Combo Socket.
  • Page 28 9.1.13. Removing Pad PCB and SW PCB 9.1.14. Removing the Display unit Connector(CN807) Pad PCB LCD Hinge Cover Connector(CN805) 1. Remove the 4 Screws . 2. Remove the LCD Hinge Cover. 1. Disconnect the 2 Cables from the 2 Connectors  (CN805,CN807). 2. Remove the 4 Screws . Hinge Cover 3. Remove the Pad PCB. SW PCB 3. Display unit is half-rotated and removes the 2 Screws  . Operation Sheet 4. Remove the Operation Sheet and the SW PCB. Screws  : DFHE5025XA 4.
  • Page 29 9.1.15. Removing the LCD Rear Case 9.1.17. Removing Inverter PCB and LCD  Unit LCD Rear Case Tape Connector Inverter PCB Inverter Case Connector Antenna Cover Connector  (CN901) TS PCB Connector (CN900) ...
  • Page 30 9.1.19. Removing the Each Cover DC IN LID Rubber USB LID Rubber LAN LID Rubber Moden/LAN LID Rubber Serial LID Rubber Battery  LID ASS'Y HDD LID ASS'Y Audio LID Rubber USB Back Rubber PCMCIA LID ASS'Y LID Rubber 1. Remove the 14 Screws . 2. Remove the Modem/LAN LID Rubber, LAN LID Rubber,  LID Rubber, DC IN LID Rubber, Serial LID Rubber, RGB LID Rubber, Audio LID Rubber and USB Back Rubber. 3. Remove the Rear Cabinet.  (Refer to 7.1.5 Removing the Rear Cabinet) 4.
  • Page 31 9.2. Reassembly Instructions 9.2.1. Attention when CF-19 series is repaired ï Please execute writing BIOS ID when you exchange the Main Board. ï Parts (Sheet and rubber) etc. related various the Conductive Cloth and Heat Spreader cannot be recycled. Use new parts. 9.2.2. Setting up the Inverter Ass'y and LCD UNIT 1. Set the LCD UNIT to the LCD Front Cabinet/TS Panel. 2. Set the TS PCB on the LCD Back Damper, and connect  Tape the 2 Cables to the Connectors (CN900 and CN901). 3. Set the Inverter PCB to the LCD Back Damper, and con- Connector nect the 2 Cables to the Connectors. Inverter Case Inverter PCB Connector Connector  (CN901) TS PCB Connector (CN900) LCD Unit ■ Assembly of LCD Back Damper (Applicable Model : Touch Screen Model)       Detail of "D" Detail of "B" Detail of "C" 0 1mm 0 1mm 0 1mm 0 0.5mm Pass the Cable ...
  • Page 32 ■ Assembly of LCD Back Damper (Application Model : Digitizer Model) 0    0.5mm 35mm Remove the Release Paper on the back side and attach it. LCD Back Dumper Lengthwise : Match to the LCD Frame. Crosswise : Match to the middle line. Digitizer PCB Ass'y Attch to the side surface of the Frame. Ensure the connector Match to the end of the 10    2mm Frame within 0 to 0.5 mm is connected securely. at the far side. Screw the Board together 0    0.5mm 0    0.5mm 0    0.5mm 0    0.5mm...
  • Page 33 ■ Assembly of Inverter PCB (Applicable Model : Touch Screen Model) Avoid any stress on the Cable when  connecting the CCFL Cable.   Hold the Connector part when  connecting/disconnecting. Attach it to the Connector and FPC. LCD Side Cushion E Connector Insert it between the ribs.  Insert it between the ribs.  (Fit to the Cabinet.) (Fit to the Cabinet.) Cushion High  LCD Side Cushion E Voltage Label TS PWB LCD Side Cushion F Insulation Parts Insert it between the ribs.  Insulation Parts Connect (Fit to the Cabinet.) 0   3mm Inverter Ass'y Confirm the direction of the Inverter board when attaching. Inverter Mil Sheet 30    35mm LCD Ass'y Inverter Ass'y Connect the Cable to the  The gap side is front. Tape Inverter Ass'y 0   0.5mm left and right Connectors.   Sub material: Pet Tape 1 Attach the Inverter Ass'y in the  Details of "A" middle of right and left. Avoid any stress on the Cable ...
  • Page 34 ■ Assembly of Inverter PCB (Application Model : Digitizer Model) Inverter Ass'y LCD Back Dumper Details of cable Conductive Tape Attach coming over the end of steel plate by 1 to 2 mm. Avoid running over the rib Safety Working 0   1mm S1:Insulation  S2:Pinching Cables  S3:Sharp Edge CAUTION S4:Part No. Check  S5:Others...
  • Page 35 ■ Assembly of Touch Screen (Applicable Model : Touch Screen Model) Details of "A" Back Side Touch Screen Ass'y 6    0.5mm      Protect Sheet Laminate TS FPC  Attach it to the front side.  Spacer (Using the jig) (Note) Dimensional tolerance:    0.2 Apply the load 20 to 30N (2.0 to 3.0 Kgf) to the Cushions. 0   0.5mm Laminate Match to the wall of the  Cabinet. 0 to 0.5 mm Touch Screen TS Spacer A 0   1mm 0   1mm Attach the surface to the LCD Front. Match to the marking line.      0.5 mm TS Spacer B TS Spacer B LCD Side Cushion B Avoid running over. Ensure 4 and 5 do not run over the display side. Touch Screen Ass'y TS Spacer A 0   1mm Match to the marking line.      0.5 mm 0   1mm...
  • Page 36 ■ Assembly of Glass (Applicable Model : Digitizer Model) 9.2.3. Assembling the WWAN Main Antenna PCB, LAN-Main BT Antenna PCB, LAN AUX  Antenna PCB, WWAN AUX Antenna PCB and Pen holder 1. Fix the Pen Holder using the 2 Screws.  2. Attach the Pen. WWAN Aux Antenna PCB 3. Fix the WWAN AUX Antenna PCB using the 2 Screws.  LAN-Main Pen Holder BT Antenna PCB 4. Fix the LAN AUX Antenna PCB using the 2 Screws.  5. Fix the LAN-Main BT Antenna PCB using the 2 Screws.  6. Fix the WWAN Main Antenna PCB using the 2 Screws.  Screws  : DFHE5025XA LAN Aux Antenna PCB Screws  : DRHM5025YAT WWAN Main  Antenna PCB...
  • Page 37 ■ Line Processing of Antenna Cable Safety Working Details of "B" S1:Insulation  S2:Pinching Cables  S3:Sharp Edge CAUTION Avoid running over  S4:Part No. Check  S5:Others the rib, etc.. Note: Avoid any stress on the solder. Match to the edge of Cabinet Match to the edge of Cabinet Screw Screw EVDO/EDGE Antenna Cable Cushion Attachment Method  (3 Places) Insert it between the wall and the rib after attaching. Details of "A" Bundle and wind 3  LAN Main antenna cables. /BT ANT Cable Cushion Avoid running over the rib, etc.. Avoid running over  Details of "D" the rib, etc.. Screw Insert it between the pins. Match to the  Screw edge of Cabinet Hook it. Put the Cable on each hook Screw Screw EVDO-AUX LAN-AUX ANT Screw Screw Match to the edge of Cabinet Details of "D"...
  • Page 38 ■ Assembly of LCD Hinge Ensure the "C" side comes  to the lower right corner  when viewing from above. Using the fixing jig when fixing the Hinge Initial Condition  Cable Hold Plate Cable Hold Plate of LCD Hinge Tighten Screw If you arrange the Cable in the     area,  Avoid catching the Cable. you do not need to use the fixing jig. LCD Hinge Rotation Direction Screw Avoid catching the Cable (when repairing or when not using the jig). Temporarily fix the both sides ("A") of the Hinge using the Screw, and fix the Cable Hold Plate. Safety Working After fixing the Cable Hold Plate, remove the screws from the both sides ("A"). S1:Insulation  S2:Pinching Cables  S3:Sharp Edge CAUTION S4:Part No. Check  S5:Others...
  • Page 39 ■ Line Processing of Antenna Cable and LCD Cable Safety Working S1:Insulation  S2:Pinching Cables  S3:Sharp Edge CAUTION S4:Part No. Check  S5:Others Step2 Step1 Cable Holder Install the Holder and Cable guide on the Hinge as shown in figure. Cable Holder Insert the cables into the Cable Holder as shown in figure. Cable Guide HInge :Position of the Antenna Cables Right side of LCD Cable:White/Gray Left side of LCD Cable:Blue/Black/Brown It prevents to break of the cable Keep margin in cable length LCD cable proccess space Step3 Step4 ANT cable proccess space Red marking is on the holder Wrap (one round) only the Antenna Cables around  the axis of the Hinge as shown in figure. Note: Handle LCD cable as show in figure.  LCD cable must not intersect with Antenna Cables. Black marking is on the holder Fit Holders as shown in figure (Until you hear the click) CAUTION:Check the position of the Cables Watch out is the cable comes off from the holder for cable is not scissored between the holder and hinge. Step6 Step5 It prevents to  break of the  cable Next, wrap  (one round) the LCD Cable around The antenna cables must not intersect with the LCD cable.
  • Page 40 9.2.5. Assembling the Antenna Cover, the Tablet Latch Cover and the LCD Rear Case 1. Fix the LCD Rear Case using the 10 Screws  and  the 2 Screws.  2. Attach the Antenna Covers and the Tablet Latch Cover to  LCD Rear Case the Display Unit. 3. Tighten the 8 Screws  on the back of the Display  Unit. 4. Turn the Display Unit over, and tighten the 8 Screws.  Antenna Cover Screws  : DRQT26+E5FKL Screws  : DXYN2+J6FNL Screws  : DXYN3+J10FNL ...
  • Page 41 ■ Assembly of LCD Rear Case (Applicable Model : Touch Screen Model) (Note) Arrow without specified measurement: 0 to 0.5 mm Allowable right/left displacement of the Cushion: max. 0.5 mm Attach and apply the load 30 to 40N (3.0 to 4.0 Kgf). LCD Rear Cushion A LCD Rear Cushion A 0    0.5mm Marking line Marking line LCD Rear Cushion G 0.5mm 0.5mm LCD Rear Assy LCD Rear Cushion G LCD Rear Cushion K LCD Rear Cushion K Marking line 0.5mm Marking line 0   1mm LCD Rear Cushion C LCD Rear Cushion E LCD Rear Cushion E LCD Rear Cushion D ■ Assembly of LCD Rear Case (Applicable Model : Digitizer Model) (Note) Arrow without specified measurement: 0 to 0.5 mm Allowable right/left displacement of the Cushion: max. 0.5 mm Attach and apply the load 30 to 40N (3.0 to 4.0 Kgf). LCD Rear Cushion A LCD Rear Cushion A 0    0.5mm Marking line Marking line Attach it between marking lines.   0.5mm 0.5mm 0 to 1 mm from one of the lines. LCD Rear Cushion C LCD Rear Ass'y Marking line 0.5mm...
  • Page 42 ■ Assembly of Tablet Latch Cover and Antenna Cover Press and hold it against the cabinet,  Tablet Lacth Cover and fix it using the Screw. Antenna Cushion L Attach it matching to the silk to put the  Antenna Cover two-sided tape on the Antenna side. Press and hold it against the cabinet,  and fix it using the Screw. Screw Locations 10 Places Screw Screw 16 Places    Fix in the order.  the front side as well,  8 screws each side Antenna Cover Do not forget fixing with screws. Press and hold it against the cabinet,  Screw Screw and fix it using the Screw.
  • Page 43 9.2.6. Setting the Display Unit 1. Fix the Display Unit using the 2 Screws . 2. Close the Display Unit and turn the computer over, then  fix the Display Unit using the 4 Screws . 3. Turn the computer over and fix the LCD Hinge Cover  using the 2 Screws . Hinge Cover 4. Open the Display Unit and fix the LCD Hinge Cover using  the 2 Screws . Screws  : DFHE5025XA Screws  : DRSB2+5FKL Screws  : XYN4+J7FNL LCD Hinge Cover ...
  • Page 44 ■ Assembly of Display Unit Safety Working      Note Avoid any stress on the Cable. Details of "A" Screw Screw Screw Screw Order of fixing Screw Screw Screw Screw Pass the Cable through  the groove.   Note: Running over  affects the waterproof  performance.. Close the LCD hooking the  Hinge on the Top Case, and  then fold back. Blue/Gray Brown Black/White LCD UNIT Set to the Top Case Assy Insert all of antenna cables  into the notch of the board. LCD Cable Insert Position...
  • Page 45 9.2.7. Setting the Pad PCB and SW PCB 1. Attach both the SW PCB and the Operation Sheet to the  Cabinet.  SW PCB Operation Sheet 2. Connect the 3 Cables to the 3 Connectors.  :No.3 (CN800,CN805,CN807) :No.2 3. Fix the Pad PCB using the 4 Screws.  :No.1 Note: Connector(CN807) Tighten  the  Screws  in  the  numbered  order  (No1  to :No.4 No4). Pad PCB Connector(CN805) Screws  : DFHE5025XA...
  • Page 46 ■ Assembly of the Pad PCB and SW PCB (Note) Arrow without specified measurement: 0 to 0.5 mm PAD PWB ASSY PAD PWB LED(R) FPC SW FPC Insert PAD MAIN FPC ASSY Back side Power SW Cable No direction when inserting Insert Power Cable Cushion Insert Wrap around the Cable. Use the fixing JIG for the pressured portion when the cables are inserted. 8    2mm Thermistor Insert to the connector PAD MAIN FPC Ass'y SW PCB Ass'y PAD-Main FPC Ensure that the direction  Operation Tape Stiffening Plate Side is right when attaching.  The Connector bracket is  Match the edge  on the back side. and attach it. Fold back 0    1mm SW PCB 0    1mm Operation  Tape Avoid coming off of the LED part,  Sheet or running over the LED part.
  • Page 47 ■ Assembly of the left LED PCB and right LED PCB LED(L) PCB Ass'y LED(R) PCB Ass'y Match the edge and attach it. LED Light Guide Sheet(R) LED PCB(L) LED Light Guide Sheet(L) Match the edge and attach it. LED PCB(R) Avoid running over the LED. Back side 0   3mm LED PWB Tape(R) Match the edge and attach it. LED PCB Tape(L) LED(L) FPC Match the edge and attach it. Ensure it does not come over the end  of the Board by 0.5 mm or more.  Avoid coming over it. 9.2.9. Setting the Power SW PCB 1. Connect the Cable to the Connector. (CN9) Connector(CN9) 2. Fix the Power SW PCB using the Screw.  Power SW  Screws  : DFHE5025XA ■ Assembly of the Power SW PCB (Note) Arrow without specified measurement: 0 to 0.5 mm Power SW PCB 0    1mm 0    1mm Power Spring Sheet Attach Insert Safety Working Spring Insert it to Knob and ...
  • Page 48 9.2.10. Setting the I/O PCB Ass'y 1. Fix the I/O PCB using the 2 Screws.  2. Fix the I/O PCB using the 4 Screws.  I/O PCB Ass'y Screws : DFHE5058ZB Screws : DRSB2+5FKL 9.2.11. Setting the Main PCB, Wireless Module, SD PCB, DU PCB, Antenna PCB and  Modem PCB 1. Fix the Main PCB using the 7 Screws .  Tape 2. Connect the 3 Cables to the 3 Connectors.  (CN9,CN14,CN23)  :No5 3. Attach the Tape. Tape  :No4  :No6 Connector(CN9)  :No2 Connector(CN14)  :No1 ...
  • Page 49 4. Fix the Modem PCB using the 2 Screws .  5. Fix the Wireless Module using the 2 Screws .  DIMM Holder Wireless Module 6. Fix the DIMM Holder using the 2 Screws .  7. Attach the Cable to the Connector (CN3) and attach the Coin Battery.  Modem PCB Connector(CN3) Coin Battery 8. Fix the SD PCB Ass'y using the 3 Screws .  9. Attach the Cable to the Connector (CN21).  10. Hook  the  Flex  Cable  on  the  DIMM  Holder,  and  turn  90 degrees.  Connector Guide ...
  • Page 50 14. Fix the DU PCB and the Plate using the 2 screws .  DU PCB 15. Fix  the  DU  PCB  Ass'y  and  Antenna  PCB  using  the  3 screws  and the 2 screws  . 16. Connect the white, black and gray Cables. Plate Antenna PCB white cable black cable gray cable 17. Turn the computer over, open the Display Unit, and then connect the 2 LCD Cables. (CN8,CN17) Note: Tighten the Screws in the numbered order (No1 to No7). Screws  : DFHE5108ZA Screws  : DRSB2+10FKL Screws  : DRSB2+5FKL Connector(CN8) Screws  : XSB2+3FNL Connector(CN17)
  • Page 51 ■ Assembly of Main PCB Process in the order of 1    2    3    4. Do not cover the screw Fold the tape Turn over Do not cover the MODEM cable and Tape to the screw land Setting the MODEM label to the line Electric wire of the cabel is not sticked out from the black tape. Tape portion can be sticked out. Safety Working S1:Insulation  S2:Pinching Cables  S3:Sharp Edge CAUTION S4:Part No. Check  S5:Others...
  • Page 53 ■ Assembly of Main Unit Screw Insert and then lock. Connect Audio FPC Ass'y Stiffening Plate Side Audio FPC Audio FPC Ass'y Insert it before setting  Lengthwise DU PCB ASSY the Main Board. Attach it on the  center of the  FPC.      3mm Screw Tape Screw Screw Fold back Screw 0    1mm Apply the lubricant (sub material) on the  Screw Screw HDD Connector for about 1 second.   (Note for spraying around when applying.) Round to make the brown side  Screw outside and insert the notch. Thermal Sheet Center of module  to the notch Wireless Module Screw Screw Safety critical componentInsert  and then lock.                         Important Parts  for Safety Insert and then lock Safety Working...
  • Page 54 Thermal Rubber Screw HDD Connector Guide Screw SD  PCB Ass'y Screw Screw Ensure that the knob is fit to SW when setting. DIMM HOLDER Ass'y Screw RF SW Knob Insert the hook DIMM Holder Screw Screw Insert the FPC Safety Working Detail of portion A  (assemble the LAN/MODEM HOLDER) LAN/MODEM HOLDER S1:Insulation  S2:Pinching Cables  S3:Sharp Edge CAUTION S4:Part No. Check  S5:Others Put the claw under the MAIN PCB. Figure from oblique view Put the cables into the hollow space of the HOLDER.
  • Page 55 Insert the end of the Sheet into the space between the Main  Board and the bottom of the PCMCIA Slot.  (Left and Right     0.5mm, Apply 20 to 30N (2.0 to 3.0 Kgf)) Ensure that both top and bottom are hooked. Attach it fitting to the right 0     0.5mm Screw 0     0.5mm Battery FPC Ass'y Slide surface Screw SD Blind Sheet Insert the FPC as illustrated 9.2.12. Setting the Audio PCB :No1 1. Connect the Cable to the Connector. (CN901) :No.2 2. Fix the Audio PCB using the 3 Screws.  :No.3 Note: Audio PCB Tighten the Screws in the numbered order (No1 to No3). Connector(CN901) Screws  : DRSB2+5FKL...
  • Page 56 9.2.13. Setting the HSDPA PCB and Bluetooth PCB 1. Fix the Plate and Bluetooth PCB using the 2 Screws  .  2. Connect the Cable to the Connector. (CN1) Bluetooth PCB 3. Connect the Cable to the Connector. (CN604) Plate 4. Fix the Plate and the Board using the 4 Screws .  Antenna Cable(blue) 5. Attach the blue Antenna Cable to the Clamper. Clamper :No.4 :No.2 :No.1 :No.1 6. Connect the Cable to the Connector. (CN600) Tape 7. Fix the RF PCB Ass'y using the 4 Screws.  8. Attach the Tape. 9. Attach the brown and black Antenna Cables. Antenna Cable(brown) 10.
  • Page 57 ■ Line Processing of Antenna Cable of Main Unit Cable Process 1/3 Place brown/blue/gray cables at left and white/black cables downward. After connecting the black antenna cable, connect it into the Holder as illustrated. After connecting the white antenna cable, connect it into the Holder as illustrated. Safety Working Connect the blue antenna cable. S1:Insulation  S2:Pinching Cables  S3:Sharp Edge CAUTION S4:Part No. Check  S5:Others Attach side Cable Process 2/3 SHEET Insert it into the right notch of the Clamper. If the fixing is not incorrected, there is possibility that the cable is scissored between the PCB and the both. Remove the release paper and attach it. To prevent from the cable damaged by screw head. Insert the FPC, Check the blue cable from the hole. 0-2mm Lock Check TAPE 2-5mm Process the grey cable to the After processing the cables, inserting the FPC and locking, same direction with the brown cable incline the Audio PCB into the arrow direction. Connect the FPC After confirming the cable is not under the AUDIO PCB SHEET (processed at the Step 4), tighten the Screws. Attach side Because there is a possibility that the cable is scissored between PCB and the both.
  • Page 58 Step 14 Step 12 Cable Holder Cushion Insert it into the boss. (Push it downward from the top of boss.) Connect the brown antenna cable. Step 13 Cable Connect the additional cable (black). Cable Holder Cushion Cable Process 3/3 Insert it into the boss. (Push it downward from the top of boss) Connect the grey antenna cable Connect the brown antenna cable...
  • Page 59 9.2.14. Assembling the DU Lid Unit 1. Fix the DU Lid Angle and the DU Lid using the 7 Screws.  Screws  : DXQT2+D25FNL DIMM Lid Angle DU Lid 9.2.15. Setting the Rear Cabinet 1. Fix the Rear Cabinet on the Computer using the 13  Screws.  :No.3 2. Close the Lid Covers. :No.11 Note: :No.9 :No.7 :No.12 Tighten the Screws in the numbered order (No1 to No13). :No.5 :No.10 :No.2 Screws  : DRHM0061ZA :No.1 :No.13...
  • Page 60 ■ Cautions for Setting the Rear Cabinet Match to the circles. 0 to 1mm Match to the wall.  Match to the wall.  0 to 1mm 0 to 1mm 0   1mm (Note) Arrow without specified measurement: 0 to 0.5 mm Bottom Case Ass'y Bottom Rubber Tape Potre Blind Sheet Bottom Rubber Rated Label Important Parts  for Safety Safety critical component Note for attachment    Avoid running over the frame.    Avoid air leaking into it. DIMM Thermal Sheet Match to the marking line and attach it. Bottom Rubber Tape Bottom Rubber Bottom Case Assy 9.2.16. Setting the DIMM Lid Ass'y 1. Fix the DIMM Lid Ass'y using the 4 Screws.  Screws  : DRHM5025YAT DIMM Lid Ass'y...
  • Page 61 9.2.17. Setting the Touch Pad and Keyboard 1. Connect the Cable to the Connector (CN800), and attach  7. Set the Keyboard to the computer. the Touch Pad to the computer. 2. Set the Click Button Plate. 3. Attach the new TP Tape over the Touch Pad. 4. Attach the Palm Rest Ass'y on the computer. Keyboard Keyboard  TP Tape Touch Pad Click Button Plate Keyboard 8. Fix the KBD Plate using the four Screws.  KBD Plate KBD Plate Palm Rest Ass'y Connector Connector (CN800)  (CN18) 5. Connect the Cable of the Keyboard to the Connector  (CN18) on the Main PCB. 6. Fix the KBD Connector Cover using the three Screws.  Screws  : DFHE5025XA Screws  : DRSB2+5FKL Connector...
  • Page 62 ■ Putting of the Sheet LCD Cushion Sheet LCD Cushion Sheet Ensure it does not come  Ensure it does not come  over the end of the rib. over the end of the rib. 0    0.5mm Gasket E The paste should be  Fit to the wall of the end side, and  put the left side. put the surplus to the Cabinet side. 0    0.5mm KB CNT Hole Cushion 0    0.5mm KBD Waterproof Sheet C Match to the circles.  0 to 0.5mm Avoid coming over.  Avoid coming over.  0 to 0.5 mm 0 to 0.5 mm Avoid coming over.  Avoid running over.  0 to 0.5 mm Avoid running over. 0.5 to 1mm Palmrest Waterproof Sheet L 0.5 to 1mm Attach it using the jig Palmrest Waterproof Sheet R Click Button Plate 0   0.5mm 0   0.5mm Attach it using the jig 0.5   1.5mm Fold over the front and attach it. Attach it using the jig TP Tape Fold over the front and attach it.
  • Page 63 ■ Putting of the Palm Rest ASSY 5    7mm 3    5mm 6    8mm Intel Label Windows Logo Label 6    8mm 4    6mm Energy Star Label Remove the Release Paper, and then attach the Palmrest Assy. Remove the two-sided tape on the back side and attach it. After attaching, press by the load 30 to 40N (3.0 to 4.0 Kgf). Palmrest Assy Set the five Hooks. Remove the Release Paper. ■ Putting of the KBD Tape 0 to 2 mm from 0 to 2 mm from the 0 to 2 mm from the protrusion notch bottom edge the protrusion 0 to 2 mm from the protrusion Keyboard Ensure the direction is right.
  • Page 64 9.2.18. Setting the Battery Pack and the HDD Pack 1. Set the HDD in the HDD Case and fix it using the 2  HDD Case B Screws.  Hooks Hooks HDD FPC Heater HDD Case A 2. Open the HDD Cover and set the HDD Pack. 3. Open the Battery Cover and set the Battery. Screws  : DXQT2+D4FNL HDD Pack Battery Pack...
  • Page 65 ■ Assembly of the HDD ASSY 0    0.5mm Note for the Heater top end location 0    1mm Avoid any stress 10    15mm Safety Working  Insulation Parts Insulation Parts Heater Ass'y Heater 5    1mm 5    1mm Heater Assy Back Sub material: Pet Tape 1 (19mm width x 4 cm) Heater Insulation Sheet FPC(HDD) Connect the Connector Attach on the inside of 1 Round to make the brown side  outside and insert the notch part Details for attachment of Heater Insulation Sheet Thermal Sheet 1    2mm Two-sided Tape Come the bottom over by 0 to 0.5 mm. Attach it on the center of the HDD.    3mm Revision Label Matches to  Match to the level.  the center 0 to 1 mm Attach on the inner side  of the HDD Case A HDD Case Lower HDD Case Tab 0    0.5mm Screw HDD Case Lower HDD Connector Guard...
  • Page 66 9.2.19. Assembling the Each Cover 1. Fix the Battery LID Ass'y, the HDD LID Ass'y, and the  :No.6 PCMCIA LID Ass'y using the 6 Screws.  :No.5 2. Set the Rear Cabinet. :No.4 :No.3 3. Fix the Modem/LAN LID Rubber, the LAN LID Rubber, the  :No.2 USB LID Rubber, the DC IN LID Rubber, the Serial LID  DC IN LID Rubber :No.1 USB LID Rubber Rubber, the RGB LID Rubber, the Audio LID Rubber and  LAN LID Rubber USB Back Rubber using the 14 Screws.  Moden/LAN LID Rubber Note: :No.12 Tighten the Screws in the numbered order (No1 to No14). :No.13 :No.14 :No.11 :No.9 Screws  : DRQT26+D3FKL :No.10 ...

  • Page 67: Exploded View

    10 Exploded View K3-1 K144 K3-2 K144 K144 K115 K163 K144 K114 K116 K111 K109 K124 K113 K100 K107 K110 K102 K1603 K127 K110 K1604 K80-8 K80-11 K80-1 K80-9 K80-12 K80-6 K80-10 K80-5 K80-7 K80-4 K80-8 Screw tightening torque K80-3 0.2 _ 0.02N  m   (2.0 _ 0.2kgf  cm) 0.8 _ 0.02N  m   (8.0 _ 0.2kgf  cm) K80-2...
  • Page 68 K1610 K12-15-10 K12-15-1 K12-15-4 K12-15-5 K12-15-3 K12-16 K12-15-6 K12-15-10 K12-14-8 K12-14-9 K12-15-1 K12-15-2 K12-14-10 K12-14-2 K12-16 K12-15-9 K12-15-12 K12-14-9 K12-15-11 K12-15-7 K112 K12-15-8 K12-14-7 K12-14-1 K12-15-9 K12-14-12 K12-14-11 K12-15 K12-16 K12-14-3 K12-10 K12-8 K12-14-6 K12-7 K12-14-1 K12-14-5 K12-3 K12-14-11 K12-9 K12-16 K162 K12-14-4...
  • Page 69 K160 K137 K141  E402 K1051 E401 K149 K130 K129 K122 K142 K121 K131 E401 K161 E405 K140 K138 E404 E403 K157 K132 K126 K165 E407 Screw tightening torque 0.2 _ 0.02N  m   (2.0 _ 0.2kgf  cm) E406 0.4 _ 0.02N  m   (4.0 _ 0.2kgf  cm) E409 CF-19FHGAXxM...
  • Page 70 K14-9 K14-9 K14-2 K14-5 K14-9 K14-3 K14-4 K14-8 K14-8 K14-7 K14-7 K14-6 K14-1 K14-1-2 K14-1-1 Screw tightening torque 0.2 _ 0.02N  m   (2.0 _ 0.2kgf  cm) K14-8 K14-8 CF-19FHGAXxM...
  • Page 71 K10-4 K10-4-4 K10-4-1 K10-4-3 K10-4-1-1 K10-4-2 K10-4-4 K158 K10-4-3 K10-4-5 K159 K10-1-6 K10-1-7 K10-1-13 K10-2 K10-3 K10-1-11  -1-5 K10-1-7 K10-1-9 K10-1-6 K10-    1-3 K10-1-3 K10-1-5 K10-1-13 K166 K10-1-8 K10-1-1 K10-1-4 K10-1-2 K10-1-10 K10-1-12 K10-1 K10-1-4 Screw tightening torque 0.2 _ 0.02N  m   (2.0 _ 0.2kgf  cm) 0.8 _ 0.08N  m   (8.0 _ 0.8kgf  cm) CF-19FHGAXxM...
  • Page 72 K167 E36-6 E36-7 E36-5 E36-6 E36-4 E36-1-3 E36-1-2 E36-7 E36-1-1 E36-1 E36-3 E36-14 E36-13 E36-15 E36-3 E36-14 E36-2 E36-8 E36-13 E36-16 E36-8 E36-10 E36-11 E36-12 E36-11 Screw tightening torque 0.18 _ 0.02N  m   (1.8 _ 0.2kgf  cm) CF-19FHGAXxM...
  • Page 73 K11-9 K11-1-3 K11-1-1 K11-1-5 K11-10 K11-1 K11-1-3 K11-1-4 K11-1-1 K11-1-2 K11-1-4 K11-3 K11-2 K11-1-5 K11-3 K11-1-6 K11-1-2 K11-4 K11-8 K11-2 K11-7 K11-4 K11-8 K11-6 Screw tightening torque 0.2 _ 0.02N  m   (2.0 _ 0.2kgf  cm) 0.3 _ 0.03N  m   (3.0 _ 0.3kgf  cm) 0.8 _ 0.08N  m   (8.0 _ 0.8kgf  cm) CF-19FHGAXxM...

  • Page 74: Replacement Parts List

    Replacement Parts List Note : Important Safety Notice Components identified by mark have special characteristics important for safety. When replacing any of these components, use only manufacturer's specified parts. CF-19FHGAXxM NRP: Non Reusable Parts REF. NO and　OS PART NO. DESCRIPTION Q'TY Main Block Unit DL31U1633AAA...
  • Page 75 E403 DFUP1644ZA FPC, SD(19MK2 SD LAN 24PIN) E404 DFUP1586ZA FPC, HSDPA 50PIN E405 DFUP1645ZA FPC, BT(19MK2 BT FPC 10PIN) E406 DFUP1589ZA FPC, PAD 40PIN E407 DFUP1591ZA FPC, LED LEFT 10PIN E409 DFUP1593ZA FPC, LED RIGHT 6PIN Accessories S NCR-B/603A LITHIUM ION BATTERY PACK S CF-AA1633AM1 AC ADAPTOR S K2CG3DR00003...
  • Page 76 K11-7 DFHR3564YA LCD REAR CUSHION D K11-8 DFHR3565YA LCD REAR CUSHION E K11-9 DFGB0165YA-0 TOUGHBOOK BADGE NEW K11-10 DFGB0131YA-0 PANASONIC BADGE S DFKM9040WA-0 TOP CASE ASS'Y K12-1 DFHM0320YA TOP ELEPASS K12-2 DFHR3434ZA AUDIO WATERPROOF SHEET K12-3 DFHR3440ZA DSUB WATERPROOF SHEET...
  • Page 77 K13-8 DFUN0069XA LATCH KNOB SPRING S DFKM9041XA-0 BOTTOM CASE ASS'Y K14-1 DFHM9016ZA-0 DIMM LID ASS'Y K14-1-1 DFHM0401ZA-0 DIMM LID K14-1-2 DFHR3E14ZA DIMM LID WP SHEET K14-2 DFHM0410YA DU LID ANGLE K14-3 DFHR3441ZA DU LID WATERPROOF SHEET K14-4 DFHR3F64ZA HDD BOTTOM SHEET K14-5 DFHR6283ZB-0 DU LID...
  • Page 78 DFMC0877YA INVERTER CASE DFMC0878ZA INVERTER SHIELD SHEET DFMX1267ZA INVERTER CASE(BASE) DFMX1268ZA INVERTER CASE(LOWER) DFQT6077YA CAUTION LABEL DFUQ0100ZA LOCK SPRING DFWV99A0124 HDD MOUNTING KIT K80-1 DFHM0404ZB HDD CASE UPPER K80-2 DFHM0416YA HDD CASE LOWER K80-3 DFHR3589ZA HDD CASE TAB K80-4 DFHR3H58ZA HDD DAMPER K80-5 DFHR3F54ZA...
  • Page 79 K141 DFHG429YA IO DC TUBE K142 DFHR3G38ZA DIMM CUSHION K144 DFHP7270ZA ADHESIVE TAPE K157 DFMX1339ZA BAT INSULATION SHEET K158 DFHR3J82ZA LCD CABLE PROTECTER K159 DFHR6352ZA CABLE GUIDE HINGE K160 DFHR3F89ZA MCH SHEET K161 DFHR3H64ZA COIN BAT SHEET K162 DFHR6353ZA LAN CONN HOLDER K163 DFMC0901ZA GASKET-65TSV13-1(T9)-1.9...
  • Page 80 Replacement Parts List Note: Important Safety Notice Components identified by mark have special characteristics important for safety. When replacing any of these components use only manufacturer's specified parts. CF-19FHGAXxM REF. NO and AREA PART NO. DESCRIPTION Q'TY MAIN PCB C 1, 135, 136, 137, 197, F1J0J4750019 CAPACITOR, 6.3V, 4.7µF 198, 268, 279, 281, 328,...
  • Page 81 C 97, 255, 256, 315, 321, F1H1A1050015 CAPACITOR, 10V, 1µF 336, 337, 340, 341, 342, 343, 386, 387, 389, 390, 525, 603, 726, 740, 751, C 98, 99, 100, 101, 102, F1G0J474A001 CAPACITOR, 6.3V, 0.47µF 103, 104 C 105, 106, 107, 108, 109, F1J0J226A051 CAPACITOR, 6.3V, 22µF 110, 111, 112, 258...
  • Page 82 C 766 F1G1H152A496 CAPACITOR, 50V, 1500pF CF 1, 2, 3 D4CC1103A038 THERMISTOR CN 2 K1MYL0B00003 CONNECTOR CN 4 K1NAF0D00003 CONNECTOR CN 5 K1KY42B00001 CONNECTOR CN 6 K1FY104BA024 CONNECTOR, USB CN 8 K1KA20AA0261 CONNECTOR CN 9, 21, 42 K1MY24BA0310 CONNECTOR CN 10 K1MYL0B00004 CONNECTOR CN 11...
  • Page 83 IC 23, 24, 25, 71 C0EBE0000460 IC 26 C0EBH0000457 IC 27 C2CBJA000003 IC, MICON IC 30 C3FBLY000048 FLASH MEMORY IC 31 C1CB00002790 IC, SECURITY CHIP IC 33, 51, 52 C0JBAA000345 IC, LOGIC IC 41 C0JBAA000380 IC 42 C1CB00002723 CARDBUS CONTOLLER IC 46, 55, 56, 57, 59, 67, C0JBAA000362 IC, LOGIC...
  • Page 84 Q 611, 639, 650 B1CFGD000003 TRANSISTOR Q 613, 618, 633, 636, 638, B1CFRD000014 642, 647, 648, 652, 653, Q 614, 640, 645 B1MBEDG00001 Q 622, 627 B1CHRC000009 Q 634, 635 B1CFRD000025 Q 658 B1MBEDA00008 TRANSISTOR R 3, 5, 20, 52, 53, 56, 192, ERJ2GEJ102X RESISTOR, 1/16W, 1KΩ...
  • Page 85 R 178, 286, 704 ERJ2GEJ471X RESISTOR, 1/16W, 470Ω R 181 D1HA1048A001 RESISTOR ARRAY R 182 D1H81504A024 RESISTOR ARRAY R 205, 206, 211 D1H84724A024 RESISTOR ARRAY R 207 D1H81044A024 RESISTOR, 1/16W, 100KΩ R 208, 209 ERJ2RKF4530X RESISTOR, 1/16W, 453Ω R 221, 364 ERJ2GEJ334X RESISTOR, 1/16W, 330KΩ...
  • Page 86 R 653, 749, 760, 777, 779, D1BDR033A099 RESISTOR, 1/3W, 0.033Ω R 664 ERJ2GEJ684X RESISTOR, 1/16W, 680KΩ R 666 ERJ2GEJ225X RESISTOR, 1/16W, 2.2MΩ R 678, 682 ERJ6GEYJ122V RESISTOR, 1/10W, 1.2KΩ R 679, 680 ERJ6GEYJ222V RESISTOR, 1/10W, 2.2KΩ R 690 ERJ2GEJ393X RESISTOR, 1/16W, 39KΩ R 696 ERJ2RKF1800X RESISTOR, 1/16W, 180Ω...
  • Page 87 CN 902 K1MY12BA0309 CONNECTOR CN 904 K1KA02BA0014 CONNECTOR D 902 B0JDBE000002 DIODE F 902 S K5H202Z00005 FUSE, 2A, 32V IC 900 C1CB00002733 AUDIO CODEC IC 901 C0CBCBC00130 IC, REGURATOR IC 902 C0JBAE000306 IC 903 C0JBAS000251 IC 904 C0ABBA000093 IC, OP AMP IC 905 AN12945A-VB IC, AUDIO AMP...
  • Page 88 C 802 F1G1E103A062 CAPACITOR, 25V, 0.01µF C 803, 804, 806 F1G1C104A042 CAPACITOR, 16V, 0.1µF C 805 F1J0J106A016 CAPACITOR, 6.3V, 10µF CN 800 K1MY04BA0104 CONNECTOR CN 801 K1MY06BA0309 CONNECTOR CN 802 K1MY40A00001 CONNECTOR CN 803 K1MY08AA0158 CONNECTOR CN 804, 807 K1KA02BA0014 CONNECTOR CN 805 K1MY10AA0158...
  • Page 89 C 619 EEFCX0J121R CAPACITOR C 622 F1G1H221A495 CAPACITOR, 50V, 220pF CN 600 K1MN50BA0153 CONNECTOR CN 601 K1MY52BA0190 CONNECTOR CN 602 K1NA08E00013 SIM CONNECTOR CN 604 K1MY10BA0309 CONNECTOR D 600 B0KB00000044 DIODE D 603 B0JCRC000002 DIODE IC 600 C0JBAZ002422 IC, FET SWITCH IC 601 C0JBAC000382 IC, LOGIC...
  • Page 90 C 913, 916 F1J0J106A016 CAPACITOR, 6.3V, 10µF C 914 F1G0J224A001 CAPACITOR, 6.3V, 0.22µF CN 900 K1MN04B00073 CONNECTOR CN 901 K1KA06BA0014 CONNECTOR IC 900 C0EBE0000460 IC 902 C1CB00002515 IC, TOUCHPANEL CONTROLLER Q 900, 901 XP0431400L TRANSISTOR Q 902 B1GDCFNN0031 TRANSISTOR R 900, 903, 905, 909, 911, ERJ2GEJ102X RESISTOR, 1/16W, 1KΩ...

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