Table of Contents
MAINTENANCE
ITEM
Brake Pads / Parking Brake Pads (INT'L) Inspect pad wear
XU / D
Fuel System
XU / D Parking Brake Cable Adjustment (INT'L)
Engine Breather
XU
Battery
XU
General Lubrication
D
Throttle Pedal
Throttle Body Intake Ducts/Flange
Shift Cable / Linkage
Steering
D
Front / Rear Suspension
XU
Cooling System
D
D
Drive Belt
XU / D Clutches (Drive and Driven)
Engine Oil Lines/Fasteners
XU
XU / D Parking Brake Cable Adjustment (INT'L)
XU
Front Gearcase Lubricant
Transmission Lubricant (AGL)
XU
Fuel System
D
Spark Plug Inspection
D
XU
Radiator
Cooling Hoses
XU
Engine Mounts
XU
Exhaust Silencer / Pipe
Wiring
XU
Front Wheel Bearings
D
XU / D Shocks
D
Brake Fluid
Spark Arrestor
Cam Chain Tensioner
D
Valve Clearance
XU - Perform these procedures more often for vehicles subjected to severe use.
D - Have an authorized Polaris dealer or qualified person perform these services.
2.12
200 Hour / 2000 mile (3200 km) Service
REMARKS
Turn key on to pressurize fuel pump; check lines / fittings for leaks and
abrasion
Inspect; adjust tension after first 25 hours
Inspect;clean
Check terminals; clean; test
Lubricate all fittings, pivots, cables, etc.
Inspect; replace if it sticks
Inspect ducts for proper sealing / air leaks
Inspect; adjust as needed
Lubricate (if applicable)
Lubricate (if applicable)
Inspect coolant strength seasonally; pressure test system yearly
Inspect; replace as needed
Inspect; clean; replace worn parts
Inspect for leaks and loose fittings
Inspect; adjust tension as needed
Change lubricant
Change lubricant
Check for leaks at fill cap, fuel line / rail, and fuel pump.
Inspect; replace as needed; torque to specification
Inspect; clean external surfaces
Inspect for leaks; pressure test system
Inspect, torque to specification
Inspect
Inspect routing and for wear; inspect connectors subjected to water/mud.
Inspect; replace as needed
Change shock oil and inspect seals
Change every two years (DOT 4)
Clean daily if driven in mud / water; replace a damaged arrestor before
operating
Inspect/clean; replace as needed
Inspect; adjust as needed
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
© Copyright Polaris Industries Inc.
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Troubleshooting
