Front Drive Shaft Installation - Polaris RZR XP Service Manual

2018-2019
Table of Contents
FINAL DRIVE

FRONT DRIVE SHAFT INSTALLATION

1. Install new spring ring
anti-seize compound to the splines
2. Align splines of drive shaft with front gearcase and
reinstall the drive shaft. Use a rubber mallet to tap on
the outboard end of the drive shaft if necessary
3. Install drive shaft into the front bearing carrier.
4. Install the upper and lower ball joint ends into the
front bearing carrier.
5. Install new pinch bolts and nuts
specification.
TORQUE
Ball Joint Fasteners:
42 ft-lbs (57 Nm)
6. Apply Anti-Seize to drive shaft axle splines.
7.12
q
on drive shaft. Apply an
w
.
e
. Torque to
7. Install front wheel hub assembly
and hand tighten the castle nut. Install washer with
domed side out.
8. Torque wheel hub nut
u
new cotter pin
. Tighten nut slightly if necessary to
align cotter pin holes. Bend both ends of cotter pin
around end of spindle in different directions.
TORQUE
Wheel Hub Castle Nut:
180 ft-lbs (244 Nm)
9. Install new brake caliper mounting bolts and torque to
specification.
TORQUE
Front Caliper Mounting Bolts:
30 ft-lbs (42 Nm)
CAUTION
New bolts have a pre-applied locking agent which is
destroyed upon removal. Always use new brake caliper
mounting bolts upon assembly.
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
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, cone washer
y
to specification and install a
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,
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