Transmission Disassembly - Polaris RZR XP Service Manual

2018-2019
Table of Contents

TRANSMISSION DISASSEMBLY

NOTICE
Refer to the exploded view at the end of this chapter as
a reference.
1. Place transmission in high gear.
2. Drain and properly dispose of transmission fluid.
q
3. Remove bell crank nut
and bell crank
e
4. Remove E-clip
retaining the spring washer, washer
r
and gear selector switch
5. Remove sector cover bolts
6. Remove detent spring, detent pawl and detent star.
Note the master spline on the detent star and the shift
shaft.
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
© Copyright Polaris Industries Inc.
w
.
.
t
and remove the cover.
7. Remove the two sector gears.
NOTICE
Note the timing marks on the shift gears for reassembly
purposes.
8. Remove transmission case bolts
9. Using the three designated pry points shown in the
image, separate the transmission case halves.
CAUTION
Do not pry on the transmission case mating surfaces or
the transmission cases will be damaged and leak oil
after it is reassembled.
TRANSMISSION
a
.
6
6.11
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