Table of Contents
TRANSMISSION
TRANSMISSION INSTALLATION
1. Install transmission into the chassis through the
driver's side.
2. Install rear transmission mount to the frame bracket.
Torque fasteners to specification.
TORQUE
Rear Transmission Mount Fasteners:
22 ft-lb (30 Nm)
3. Install
transmission
transmission bracket and isolator. Torque fasteners to
specification.
TORQUE
Rear Transmission Isolator Fasteners:
33 ft-lb (45 Nm)
4. Install new rubber o-ring around crankshaft snout
prior to installing PVT inner cover. Loosely install
fasteners retaining inner cover to the transmission
and engine/trans joint.
5. Loosely install the three allen screws
inner cover to the engine.
6.8
isolator
bolt
through
2!
retaining
6. Install inner PVT cover. Torque PVT inner cover
fasteners in sequence to specification.
the
PVT Inner Cover Fasteners:
STEP 1: Torque to 37 ft-lbs (50 Nm).
STEP 2: Install through bolts by adjusting the
transmission accordingly.
STEP 3: If previously removed, loosely install bolts
STEP 4: Torque to 37 ft-lbs (50 Nm).
STEP 5: Torque to 50 ft-lbs (68 Nm).
STEP 6: If previously removed, torque to 37 ft-lbs
7. Install the primary clutch, belt and secondary clutch.
Install snap ring on transmission input shaft before
installing secondary clutch mounting bolt. Torque
fasteners to specification.
Secondary Clutch Bolt:
8. Install PVT hoses and outer PVT cover. Torque
fasteners to specification.
Outer PVT Cover Fasteners:
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
TORQUE
by hand.
(50 Nm)
TORQUE
Primary Clutch Bolt:
96 ft-lb (130 Nm)
70 ft-lbs (95 Nm)
TORQUE
Hose Clamps:
35 in-lb (4 Nm)
35 in-lb (3 Nm)
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