Table of Contents
e
5. Install oil drain diverter
into the upper crankcase.
6. Apply Polaris PS-4 engine oil to each main and rod
bearing journal of crankshaft
t
7. Loop cam chain
and oil pump drive chain
crankshaft sprockets.
8. Apply Polaris PS-4 engine oil to the new crankshaft
u
oil seal
and install the seal on the PTO end of the
crankshaft.
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
© Copyright Polaris Industries Inc.
9. Carefully lower the crankshaft into upper crankcase.
10. Adjust the PTO crankshaft seal so it rests properly in
11. Clean bolt hole threads in connecting rod to remove
12. Install matching rod cap on connecting rod using
13. Install new bolts
r
.
14. Torque connecting rod bolts to specification.
y
over
ENGINE / COOLING SYSTEM
Guide connecting rods onto the rod journals of
crankshaft as necessary.
the upper crankcase.
all oil.
markings made upon disassembly.
i
and tighten evenly until snug.
TORQUE
Connecting Rod Bolts:
Step 1: 9 ft-lbs (12 Nm)
Step 2: 22 ft-lb (30 Nm)
Step 3: Tighten add'n 90°
3
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Troubleshooting
