Polaris RZR XP Service Manual page 16

2018-2019
Table of Contents
GENERAL INFORMATION
ITEM
Seat Support Fastener (Front)
to shifter
Transmis-
Shift Cable
sion Bracket
Jam Nut
Shock Guard Screws
Body Cap
Bearing Asm
Shock
Bleed Screw
Eyelet
Shaft Nut
Shock Access Panel Fasteners
Shock Mount
Shock Reservoir Mounting Clamps
(rear)
Skid Plate Fasteners
Snorkel Shaft Coupler Jam Nut
Spark Arrestor
Spark Plug
Speed Sensor Screw
Stabilizer Bar Linkage
front
Stabilizer Bar
Mounting Brackets
Starter Cable Nuts
Starter Mounting Bolts
Starter One-Way Clutch Screws
Cable Nuts
Starter Solenoid
Mounting
Bolts
Stator Cover Screws
Steering Tilt Shock Fastener
Steering Cast Mounting Fasteners
(Lower)
Steering Cast Mounting Fasteners
(Upper)
Steering Column Mounting
Fasteners
Steering Rack Mounting Bolts
Steering Shaft to EPS Unit
Steering Shaft to Steering Rack
Steering Wheel Fasteners
Steering Wheel Nut
Suspension Control Module (SCM)
Fasteners
Taillight Mounting Nuts
Terminal Block Nuts
Thermostat Cover Bolts
Throttle Body / ETC Bolts
Throttle Pedal Mounting Fasteners
Tie Rod End to Knuckle
Tie Rod Jam Nuts
1.10
TORQUE
30 ft-lbs (41 Nm)
13 ft-lb (18 Nm)
37 ft-lb (50 Nm)
16 ft-lb (22 Nm)
14 in-lbs (2 Nm)
100 ft-lb (135 Nm)
35 ft-lb (47 Nm)
14 in-lb (2 Nm)
50 ft-lb (68 Nm)
22 ft-lb (30 Nm)
36 in-lbs (4 Nm)
70 ft-lbs (95 Nm)
35 in-lb (4 Nm)
8 ft-lbs (11 Nm)
140 ft-lb (190 Nm)
8 ft-lb (11 Nm)
9 ft-lbs (12 Nm)
12 ft-lb (16 Nm)
70 ft-lbs (95 Nm)
20 ft-lb (27 Nm)
rear
20 ft-lbs (27 Nm) + 90°
40 in-lb (5 Nm)
7 ft-lb (10 Nm)
9 ft-lb (12 Nm)
35 in-lb (4 Nm)
8 ft-lb (11 Nm)
9 ft-lb (12 Nm)
7 ft-lb (10 Nm)
42 ft-lbs (57 Nm)
22 ft-lbs (30 Nm)
40 ft-lb (54 Nm)
50 ft-lbs (68 Nm)
25 ft-lb (34 Nm)
50 ft-lb (68 Nm)
72 in-lbs (9 Nm)
65 ft-lbs (88 Nm)
8 ft-lb (11 Nm)
24 in-lb (3 Nm)
30 in-lb (3 Nm)
7 ft-lb (10 Nm)
7 ft-lb (10 Nm)
8 ft-lb (11 Nm)
30 ft-lbs (41 Nm) + 90°
40 ft-lbs (54 Nm)
ITEM
TMAP Fastener
Trailing Arm to Frame Bolts
Trailing Arm to Bearing Carrier
Fasteners
Bell Crank
Nut
Case
Screws
Drain/FIll
Plugs
Isolator Bolt
(rear)
Rear Mount
Transmission
to Frame
Park Flange
Screws
Sector Gear
Cover
Snorkel
Tube
Locking
Screw
Turbo Actuator Rod Heim Joint
Fasteners
Turbo Boost Control Valve Bolts
Turbo Mounting Bolts
Turbo Oil Banjo Bolt
Turbo Oil Drain Tube Fasteners
Turbo Oil Line Clamps
Valve Cover Bolts
Visor Mounting Screws
Voltage Regulator Fasteners
Impeller
Water Pump
Impeller
Cover Bolts
Winch Cover Fastener
Winch Mounting Plate Fasteners
Wheel Lug Nuts
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
TORQUE
7 ft-lb (10 Nm)
70 ft-lb (95 Nm)
42 ft-lb (54 Nm)
18 ft-lb (24 Nm)
20 ft-lbs (27 Nm)
14 ft-lbs (19 Nm)
33 ft-lb (45 Nm)
22 ft-lb (30 Nm)
10 ft-lb (14 Nm)
12 ft-lb (16 Nm)
10 ft-lb (14 Nm)
7 ft-lb (10 Nm)
8 ft-lb (11 Nm)
18 ft-lb (24 Nm)
33 ft-lb (45 Nm)
11 ft-lb (15 Nm)
35 in-lb (4 Nm)
7 ft-lbs (10 Nm)
8 ft-lb (11 Nm)
8 ft-lb (11 Nm)
7 ft-lb (10 Nm)
(Apply Loctite®
204™ to bolt
threads)
7 ft-lb (10 Nm)
(Apply Loctite®
204™ to bolt
threads)
22 in-lb ( 3 Nm)
18 ft-lbs (24 Nm)
120 ft-lbs (163 Nm)
© Copyright Polaris Industries Inc.
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